Flexible auto-riveter skin/stringer assembly cell

Abstract

A riveting mechanism (10) is disclosed which includes a riveter (26) having a lower upset post (32) with a vertical member (48) mounting a cylinder (50) having a piston (52). At the end of the piston (52) is a roller (54). The cylinder can be actuated to move the piston and roller so that the roller contacts the outer side (66) of a intermediate arm (64) of stringer (14) to move the stringer (14) against the lower upset post (32) to precisely locate the stringer relative the skin and lower upset post for riveting.

Description

TECHNICAL FIELD OF THE INVENTION

This invention relates to the assembly of components, and particularly to the precision location to engineering and riveting of aircraft panels to stringers.

BACKGROUND OF THE INVENTION

Aircraft structural components are typically constructed by riveting a skin panel to a series of load bearing stringers with rivets. These rivets are usually installed flush with the outer surface of the skin to reduce drag.

In construction common today, a rigid precision constructed assembly jig or F.A.J., is required to be manufactured for each particular aircraft section. Individual stringers are mounted on the assembly jig and clamped in place. The skin panel is then mounted on the assembly jig. A spray dot template is typically applied to mark the desired rivet pattern between the skin and stringers. The template is removed, cleaned and stored and stabilization holes are formed between the skin and the stringers to receive the fasteners. The skin must be removed in order to debur the holes formed through the skin and the stringers and the skin is then reinstalled and riveted to the stringers. This operation takes considerable time and effort from skilled personnel. It results in a high quality product, but one that is quite expensive. A need exists to reduce the expense of such construction, while maintaining the high quality required by the aircraft industry.

SUMMARY OF THE INVENTION

A jig is provided for positioning a stringer relative to a skin portion to secure the skin and stringer together. The jig includes a fixed member defining a hard locator surface and a movable member urging the stringer against the hard locator surface to position the stringer relative the jig. In another aspect of the present invention, the fixed member is the lower ram of a riveting device, such as the lower upset post. In accordance with another aspect of the present invention, a first cylinder having a piston is mounted to the fixed member, the movable member is mounted on the piston for movement relative the fixed member. In accordance with another aspect of the present invention, the cylinder is mounted on a rotatable mount relative the fixed member.

BRIEF DESCRIPTION OF THE DRAWINGS

For a more complete understanding of the present invention and the advantages thereof, reference is now made to the following description taken in conjunction with the accompanying drawings, in which:

FIG. 1 is a perspective view of a riveting mechanism permitting multi-axis motion;

FIG. 2 is a side view of a mechanism forming a first embodiment of the present invention;

FIG. 3 is an end view of the mechanism;

FIG. 4 is a plan view of the mechanism; and

FIG. 5 is a view of a modified mechanism.

DETAILED DESCRIPTION

With reference now to the drawings, wherein like reference characters designate like or similar parts throughout the several views, FIG. 1 illustrates a riveting mechanism 10 which is capable of riveting a skin 12, typically of an aircraft, to a series of stiffening stringers 14 (as seen in FIG. 2). The mechanism includes a frame 16 which mounts a sliding jig 18 for motion along the frame in an X-axis direction 20. The frame 16 is mounted on a series of positioners 22 which allow the frame to be moved in the vertical or Z-axis direction 24. A riveter 26 is mounted on a slidable base 28 which allows the riveter 26 to move in the Y-axis direction 30 which is perpendicular to both the X-axis and Z-axis. The riveter 26 has a lower upset post 32, as seen in FIG. 2, which extends upwardly from underneath the skin 12. A head 34 above the skin mounts drilling and riveting mechanisms of a type well known in the industry.

In securing a stringer 14 to the skin 12, a rivet is normally installed between the skin and stringer near one end thereof to initially position the stringer. The skin is precisely positioned within the frame 16 and its position relative to the riveter 26 is thus established. However, the position of the stringer 14 is not.

The mechanism 36 shown in FIGS. 2-4 is capable of precisely positioning the stringer relative the riveter 26 and skin 12 to provide accurate riveting thereto. The mechanism 36 includes the conventional lower upset post 32 of the riveter 26. The upper end of the post 32 defines a hard locator surface 38, also known as the hard stop $ location.

The skin 12 is located in precise orientation to the lower upset post 32 by the frame 16 and jig 18. However, the exact position of the stringer 14 is indeterminate. The post 32 can move vertically along the Z-axis 24 to move up against the stringer and skin and can rotate about the vertical Z-axis 24. The post 32 is rotated to position an eccentric surface 46 on the upper end of the post 32 to a position where the stringer should be located in the plane containing the X and Y axis.

A collar 40 is mounted on the post 32 through a bearing 42 and is urged upwardly by a spring 44. A vertical member 48 extends upwardly from the collar 40 to support a cylinder 50 having a piston 52. The cylinder can be operated by hydraulic fluid, air, or any other suitable mechanism. It can also be an electric solenoid actuator. Mounted on the piston 52 is a roller 54 which is mounted for free rotation about the vertical Z-axis 24. To position the stringer 14 relative the skin 12, the piston 52 is initially retracted to draw the roller 54 toward the vertical member 48 and away from the surface 46. The riveter 26 is moved directly under the position the stringer is to be secured to the skin and the lower upset post 32 is raised until the hard locator surface 38 is proximate the skin and in position for riveting. The stringer will generally be in approximately the correct position relative the skin 12 so that the vertical member and roller 54 will clear the lower arm 56 of the stringer 14. If need be, as shown in FIG. 5, the vertical member 48 can be mounted to the collar 40 through a second cylinder 58, with the cylinder 58 mounted on the collar and the vertical member 48 mounted on the piston 60 thereof. This would permit the vertical member 48 and roller 54 to be moved even further away from the lower upset post 32 to orient the post in the desired position in tight quarters between the skin and stringers.

Once in position, the lower upset post 32 can be rotated about the Z-axis to move the eccentric surface 46 to the proper position for the stringer 14 in a manner well known in the industry. It should be noted that the surface 46 may not in fact even contact the stringer as it moves to this position. The surface simply defines the position where the inner surface 62 of the intermediate arm 64 of the stringer 14 should be positioned. The cylinder 50 can then be activated to extend the piston 52 until the roller 54 comes into contact with the outer side 66 of the intermediate arm 64. The piston and roller then push the stringer into the desired position against the eccentric surface 46 of the lower upset post 32, as seen in FIG. 2, and hold the stringer in this position by maintaining pressure in cylinder 50.

With the skin 12 and stringer 14 properly positioned relative to the riveter 26, the rivet hole 68 can be bored through both the skin 12 and the stringer 14. Because the lower upset post 32 can provide sufficient clamp up pressure on the skin 12 and stringer 14, the hole 68 can be drilled without the need to subsequently separate the skin and stringer from each other to debur the hole. The riveter 26 then functions to install the rivet and machine flush the end surface of the rivet with the outer surface of the skin to finish the operation.

To rivet the next position, the frame 16, jig 18 and riveter 26 are moved as necessary in the X-axis, Y-axis and Z-axis directions to properly position the lower upset post 32 in the proper position for installing the rivet. Again, the piston 52 can be activated to move the roller 54 against the stringer to properly position the stringer 14 relative to the skin 12 and riveting mechanism 10.

It will be anticipated that the present invention has particular advantages in computer numerical control (CNC) riveting mechanisms.

While a single embodiment of the invention has been illustrated in the accompanying drawings and described in the foregoing detailed description, it will be understood that the invention is not limited to the embodiment disclosed, but is capable of numerous rearrangements, modifications and substitutions of parts and elements without departing from the scope and spirit of the invention.

Claims

1. A method for positioning a stringer relative a skin portion to secure the skin portion and stringer together with a riveting device, the stringer having at least a first portion extending generally parallel to a first plane and a second portion extending at an angle to the first plane, comprising the steps of:

positioning a lower upset post of the riveting device, the lower upset post having a hard locator surface, in a predetermined relationship to the skin portion, the hard locator surface lying in the first plane and supporting said first portion;

moving a piston of a cylinder, the cylinder being mounted on a member secured to the lower upset post, against the second portion of the stringer to move the second portion against the lower upset post and riveting device in a direction parallel the first plane against the lower upset post to precisely position the stringer relative the lower upset post and skin portion for riveting.

2. The method of claim 1 further including a second cylinder having a second piston, the method further including the step of moving the member relative the lower upset post by extending the second piston relative to the second cylinder mounted on the lower upset post, the second piston mounted to the member.

3. The method of claim 1 further comprising the step of mounting the member on the lower upset post to permit rotation of the lower upset post relative to the member.

4. The method of claim 1 further comprising the step of rotating the lower upset post relative the skin and stringer to define a surface against which the stringer is pushed by the piston.

5. The method of claim 1 wherein the method further includes the step of urging the end of the piston against the stringer, the end of the piston mounting a rotating wheel thereon.

6. The method of claim 3 further comprising the step of rotating the lower upset post to position an eccentric surface in opposition to the piston of the cylinder to vary the position of the stringer relative the skin portion.

7. A method for positioning a stringer relative a skin portion to secure the skin portion and stringer together with a riveting device, the stringer having at least a first portion extending generally perpendicular a first axis and a second portion extending generally parallel the first axis, comprising the steps of:

positioning a lower upset post of the riveting device, the lower upset post having a hard locator surface extending generally perpendicular the first axis, in a predetermined relationship to the skin portion and supporting said first portion;

moving a piston of a cylinder, the cylinder being mounted on a member secured to the lower upset post, against the second portion of the to position the second portion against the lower upset post and riveting-device in a direction generally perpendicular to the first axis against the lower upset post to precisely position the stringer relative the lower upset post, riveting device and skin portion for riveting.

8. A method for positioning a stringer relative a skin portion to secure the skin portion and stringer together, the stringer having at least a first portion extending generally perpendicular a first axis and a second portion extending generally parallel the first axis, comprising the steps of:

positioning a lower upset post having a hard locator surface extending generally perpendicular to the first axis and supporting said first portion in a predetermined relationship to the skin portion;

moving a piston of a cylinder, the cylinder being mounted on a member secured to the lower upset post, against the second portion of the to position the second portion in a direction generally perpendicular to the first axis against the lower upset post to precisely position the stringer relative the lower upset post and skin portion for riveting;

the method further including a second cylinder and a second piston, the second cylinder and second piston mounted between the member and lower upset post, the method further including the step of moving the member relative the lower upset post by extending the second piston relative to the second cylinder in a direction generally parallel the hard locator surface before the lower upset post is moved toward the skin portion to move the member away from the lower upset post a sufficient distance to position the second portion of the stringer between the lower upset post and the piston mounted on the member as the lower upset post moves toward the skin portion and subsequently moving the lower upset post relative to the skin portion into the predetermined relationship with the skin portion.

9. The method of claim 8 further comprising the step of moving the second piston relative the second cylinder to position the piston sufficiently distant from the lower upset post to insert the stringer adjacent the skin portion and subsequently moving the second piston relative the second cylinder to move the piston proximate the stringer so that the piston can move relative the cylinder to secure the stringer against the lower upset post.

10. The method of claim 9 wherein the step of moving the second piston relative the second cylinder to insert the stringer includes the step of moving the piston sufficiently to permit the lower arm of the stringer to clear the piston.

11. The method of claim 7 further comprising the step of mounting the member on the lower upset post to permit rotation of the lower upset post relative to the member while maintain the hard locator surface in the predetermined relationship to the skin portion to allow variation of the final position of the stringer against the lower upset post relative to skin portion.

12. The method of claim 7 further comprising the step of rotating the lower upset post relative the skin and stringer to define the surface against which the stringer is oriented by the piston, the surface being a non-uniform distance from the first axis so that the position of the stringer along the axis generally perpendicular to the first axis can be varied by rotating the lower upset post.

13. The method of claim 7 wherein the method further comprises the step of moving the end of the piston against the stringer, the end of the piston mounting a roller rotatable about an axis parallel the first axis.

14. The method of claim 7 further comprising the step of rotating the lower upset post about the first axis, the lower upset post mounting an eccentric surface on the end thereof proximate the stringer to vary the position of the stringer relative to the skin portion.