Needle biopsy procedures are common for the diagnosis and the staging of disease. For example, a fine needle aspiration needle may be advanced through a working channel of an endoscope to a target tissue site. In some cases, the needle must be navigated along a tortuous path through a body lumen to reach target tissue. Thus, the needle must have sufficient flexibility to be inserted to the target tissue while also retaining sufficient strength to penetrate target tissue to collect a tissue sample.
The present disclosure relates to a needle device for obtaining a tissue sample, comprising a distal member extending longitudinally from a proximal end to a distal end and including a distal channel extending longitudinally therethrough, the distal member formed of a first material selected to permit flexing of the distal member, a proximal member extending longitudinally from a proximal end to a distal end and including a proximal channel extending longitudinally therethrough, the proximal member formed of a second material selected to provide axial and torsional strength therealong, and a coupler for connecting the distal member and the proximal member, the coupler extending longitudinally from a proximal end configured to engage the distal end of the proximal member to a distal end configured to engage the proximal end of the distal member.
In an embodiment, the distal member may include a plurality of slots extending laterally thereinto form an exterior surface thereof to an interior surface of the distal channel, the plurality of slots positioned therealong to permit a desired flexing thereof.
In an embodiment, the distal member may be at least partially formed of Nitinol.
In an embodiment, the proximal member may be formed of stainless steel.
In an embodiment, the distal member may include an outer sleeve and an inner sleeve, the inner sleeve press fit into the outer sleeve to support the outer sleeve during a flexing thereof.
In an embodiment, the outer sleeve may be formed of stainless steel and the inner sleeve may be formed of Nitinol.
In an embodiment, the proximal end of the coupler may be configured to be received within the proximal channel of the proximal member.
In an embodiment, the distal end of the coupler may be configured to be mounted over the proximal end of the distal member.
In an embodiment, the coupler may be welded to the distal and proximal members.
In an embodiment, the device further comprises a filter positionable within a coupler channel proximally of the proximal end of the distal member to prevent passage of a tissue sample proximally therepast while permitting passage therethrough of one of a vacuum force and a flushing fluid.
In an embodiment, the filter may be formed via one of molding valves, spinning fibers, blown fibers and ceramics.
In an embodiment, a central portion of the filter may configured to receive a flushing fluid therethrough and radially extending outer portions may be configured to receive a vacuum force therethrough.
The present disclosure also relates to a device for collecting a tissue sample, comprising a delivery catheter extending along a longitudinal axis from a proximal end to a distal end and including a lumen extending longitudinally therethrough, a central axis of the lumen offset from the longitudinal axis so that a first portion of a wall along a first longitudinal side of the delivery catheter has a smaller thickness than a second portion of the wall along a second longitudinal side of the delivery catheter opposing the first side and a needle extending longitudinally from a proximal end to a distal tapered tip and including a channel extending therethrough, the needle including a flat extending along at least a portion of a length of an exterior surface thereof, the needle slidably received within the lumen of the delivery catheter so that the flat faces the first side of the delivery catheter.
In an embodiment, the flat may extend to a distal-most end the distal tapered tip.
In an embodiment, the delivery catheter may include a corresponding flat extending along a length of an interior surface of the delivery catheter along the first side thereof.
In an embodiment, the method may further comprise forming a plurality of slots extending laterally into the distal member via one of laser cutting, wire electrical discharge machining and stamping.
In an embodiment, the distal end of the coupler may be mounted over the proximal end of the distal member while the proximal end of the coupler is received within the proximal channel so that a coupler channel, the distal channel and the proximal channel are substantially axially aligned.
In an embodiment, the method may further comprise welding the coupler to the distal and proximal channels via a first longitudinal slot extending along the distal end of the coupler and a second longitudinal slot extending along the distal end of the proximal member.
In an embodiment, the method may further comprise positioning a filter within the coupler proximally of the proximal end of the distal member to prevent a collected tissue sample from moving proximally therepast while permitting one of a flushing fluid and a vacuum force to be passed therethrough.
The present disclosure may be further understood with reference to the following description and the appended drawings, wherein like elements are referred to with the same reference numerals. The present disclosure relates to biopsy devices and, in particular, to biopsy needles for collecting tissue samples. Exemplary embodiments of the present disclosure describe a needle formed of separate proximal and distal members coupled to one another via a coupler.
This permits the proximal and distal members to be formed of different materials that may be selected to obtain desired characteristics for each of the proximal and distal members. The needle may further include a filter positioned within the coupler to maintain a collected tissue sample within the distal member of the needle while permitting fluids to pass into the proximal member. It should be noted that the terms “proximal” and “distal” as used herein refer to a direction toward (proximal) and away from (distal) a user of the device.
As shown in
The distal member 102 extends longitudinally from a distal member proximal end 110 to a distal end 112 and includes a distal channel 114 extending therethrough from the proximal end 110 to the distal end 112. The distal end 112 according to this embodiment includes a sharp, tissue piercing tip 124 to facilitate penetration of target tissue. For example, all or a portion of the distal member 102 may be formed of Nitinol or other material capable of flexing sufficiently during insertion into a living body (e.g., to permit insertion along a tortuous path such as through a natural body lumen without damaging the surrounding tissue). In one exemplary embodiment, the entire distal member 102 may be formed of Nitinol while, in another exemplary embodiment, the distal member 102 includes an outer sleeve 116 of stainless steel formed about an inner sleeve 118 of Nitinol. The inner sleeve 118 may, for example, be press fit into the outer sleeve 116. The Nitinol inner sleeve 118 may help support an inelastic material such as, for example, the stainless steel outer sleeve 16, to resist kinking or fatigue fracturing during cyclic bending. The inner sleeve 118 and the outer sleeve 116 may have the same or varying lengths. In one embodiment, the inner sleeve 118 may extend along only a portion of a length of the outer sleeve 116 that is required to flex about a small bending radius. Although the distal member 102 is described as comprising an inner and outer sleeve 118, 116, the distal member 102 may alternatively be formed of a single tubular member.
As shown in
The proximal member 104 extends longitudinally from a proximal member proximal end (not shown) to a proximal member distal end 130 and includes a proximal channel 132 extending therethrough from the proximal member proximal end to the proximal member distal end 130. The proximal member 104 according to this embodiment is formed of a material selected to enhance an axial and/or torsional strength of the proximal member 104 to facilitate pushing the needle device 100 through the body along the tortuous path and to then penetrate the target tissue. For example, the proximal member 104 of this embodiment is formed of stainless steel. Forming the proximal member 104 of stainless steel rather than having a single needle formed entirely of, for example, Nitinol, may reduce manufacturing costs. The stainless steel of the proximal member 104 allows the distal member 102 to maintain an axial and/or torsional strength while the distal member 102 flexes to navigate the needle device 100 through even tortuous paths of the body. In addition, the proximal member 104 and the distal member 102 may have varying sizes. The proximal member 104 may, for example, have a size ranging from between 17 and 22 gauge (e.g., outer diameter ranging from between about 0.7176 to 1.473 mm and inner diameter ranging from between about 0.1524 to 0.203 mm) while the distal member 102 may have a size ranging from between 22 and 27 gauge (e.g., outer diameter ranging from between about 0.4128 to 0.7176 mm and inner diameter ranging from between about 0.1016 to 0.1524 mm). The proximal member 104 may have a constant diameter along a length thereof.
The distal member 102 may also have a constant diameter along a length thereof or alternatively, may taper along at least a portion of a length thereof. The distal member 102 may have a tip that is mechanically tapered or machine tapered along an interior or exterior. A tapering along an interior of the tip of the distal member 102 may aid in tissue collection therein.
The distal member 102 and the proximal member 104 may be connected to one another via the coupler 106, which extends longitudinally from a coupler proximal end 134 to a coupler distal end 136 and includes a coupler channel 138 extending therethrough. Similarly to the proximal member 104, the coupler 106 may be formed of a material selected to enhance a strength of the needle device 100 such as, stainless steel. The coupler distal end 136 is configured to engage the distal member proximal end 110 while the coupler proximal end 134 is configured to engage the proximal member distal end 130. In one exemplary embodiment, coupler channel 138 at the coupler distal end 136 is sized and shaped to receive the distal member proximal end 110 therein. The coupler proximal end 134 is sized and shaped to be received within the proximal channel 132 at the proximal member distal end 130. The coupler proximal end 134 in this embodiment has a cross-sectional area (e.g., diameter) smaller than a cross-sectional area of a distally extending portion 140 thereof such that, when the coupler proximal end 134 is received within the proximal channel 132, an exterior surface of the proximal member 104 is flush with an exterior surface of the coupler 106. In other words, the distally extending portion 140 of the coupler 106 has an outer diameter substantially the same as an outer diameter of the proximal member 106.
The coupler 106 may further include at least one longitudinal slot 142 extending proximally from the coupler distal end 136 so that, when the distal member proximal end 110 is received within the coupler 106, the coupler 106 may be welded to the distal member 102 at the location of the longitudinal slot 142 and/or at a point where a distal edge 144 of the coupler 106 contacts the exterior surface 122 of the distal member 102. In one exemplary embodiment, the coupler 106 includes a pair of longitudinal slots 142, each of the longitudinal slots 142 extending proximally along substantially diametrically opposing portions of the coupler 106. In addition, the proximal member 104 may include at least one longitudinal slot 146 extending proximally from the proximal member distal end 130 so that, when the proximal member distal end 130 receives the proximal end 134 of the coupler 106 therein, the coupler 106 and the proximal member 104 may be welded together at the location of the longitudinal slot 146 and/or at a point where a distal edge 148 of the proximal member 104 contacts a coupler proximal end 150 of the distally extending portion 140. In one exemplary embodiment, the proximal member 104 may include a pair of longitudinal slots 146, each of the longitudinal slots 146 extending along diametrically opposing portions thereof.
Although the exemplary embodiment describes the coupler 106 as welded to the distal and proximal members 102, 104, the distal and proximal member 102, 104 may be fixed to the coupler 106 in any of a variety of ways. For example, adhesive may be applied to the longitudinal slots 142, 146. In another example, the coupler 106 may engage the distal member 102 and the proximal member 104 via a friction fit. In addition, although the exemplary embodiment describes the proximal end 134 as received within the proximal channel 132 and the distal end 136 as extending over the proximal end 110 of the distal member 102, the coupler 106 may be used to connect the distal and proximal member 102, 104 together in any of a variety of ways. For example, the proximal end 134 may extend about the proximal member 104 while the distal end 136 is received within the distal channel 114. In another example, both the distal and proximal members 102, 104 may be received within the coupler channel 138.
The coupler 106 according to this embodiment connects the distal member 102 and the proximal member 106 so that the distal channel 114, the proximal channel 132 and the coupler channel 138 are all axially aligned and open to one another. Once the needle device 100 has been assembled, as described above, the needle device 100 may be inserted into the living body until the distal end 112 of the distal member 102 reaches the target tissue. The distal end 112 may then be inserted into the target tissue so that a tissue sample may be collected within the distal channel 114.
According to a further embodiment, a needle device 200, as shown in
As shown in
The filter 208 is configured so that a flushing solution or fluid such as, for example, saline, may be passed distally therethrough, as shown in
The extending portion 256 of the filter 208 may be formed of a membrane material having pores 257 sized to allow a vacuum force to pass therethrough, but which prevent large tissue and cells from staying trapped distally in the distal channel 114. The extending portion 256 may be formed of a material such as, for example, PTFE, PVDF-HFP, etc. A material of the extending portion 256 may be manufactured using conventional methods to make filtration media such as espin, cryo stretching and chemical etching. The layers and/or membranes of the extending portion 256 may be captured on or in the central portion 254, which may be configured as a molded silicon body. The layers of membranes are protecting by the tooling during the molding.
A vaccum force may be applied through a hole 250 extending through the flange 255 to draw a tissue sample into the distal channel 214, while separating blood cells from the tissue through the filter. After the sample has been acquired, the collected tissue may be purged using saline applied through a separate hole which may extend through the central portion 254. The vaccum force and the saline may be applied through separate holes to prevent mixing of blood cells and undesired fluids.
According to an alternate embodiment, as shown in
As shown in
The delivery catheter 304 is formed of flexible material extending along a longitudinal axis L from a proximal end to a distal end 314. The lumen 312 extends longitudinally through the delivery catheter 304 offset from the longitudinal axis L. In other words, a central axis C along which the lumen 312 extends is not coaxial with the longitudinal axis L and may extend substantially parallel thereto such that a thickness of a wall 314 of the delivery catheter 304 along a first longitudinal side 316 of the delivery catheter 304 is smaller than a thickness of the wall 314 along a second longitudinal side 318 of the delivery catheter diametrically opposing the first side 316. Thus, the delivery catheter 304 is more likely to flex toward the first side 316 thereof.
The needle 302 extends longitudinally from a proximal end to a distal end 320, which includes a tissue penetrating distal tip 306. The channel 308 extends longitudinally through the needle 302 from the proximal to the distal end 320. The flat 310 extends along at least a portion of a length of an exterior surface 311 of the needle 302 in longitudinal alignment with the tip 306. In one exemplary embodiment, as shown in
As the device 100 is inserted through tortuous paths of a body lumen, the needle 302 and delivery catheter 304 flex and bend, as described above, the flat 310 and the offset lumen 312 maintaining alignment with one another. While the device 100 is being inserted to the target location, the bends along the needle 302 correspond to bends along the delivery catheter 304 so that the needle 302 is held in the bent configuration via an interior surface 322 of the delivery catheter 304. Since the delivery catheter 304 and the needle 302 are bent toward the first side 316 and a side of the needle 302 including the flat 310, respectively, a side of the needle 302 opposite the portion including the flat 310 is in contact with the interior surface 322 of the delivery catheter 304 keeping the tissue piercing tip 306, which faces the first side 316 of the delivery catheter 304 away from the interior surface 322 of the delivery catheter 304 to prevent damage thereto. Thus, as the needle 302 is moved distally out of the delivery catheter 304 upon reaching the target tissue, the tip 306 does not pierce the delivery catheter 304, preventing clogging of the channel 308 and//or damage to the needle 302.
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It will be apparent to those skilled in the art that variations can be made in the structure and methodology of the present disclosure, without departing from the scope of the disclosure. Thus, it is intended that the present disclosure cover the modifications and variations of this disclosure provided that they come within the scope of the appended claims and their equivalents.
This application claims priority to U.S. Provisional Patent Application Ser. No. 62/171,214 filed Jun. 11, 2015; the disclosure of which is incorporated herewith by reference.
Number | Date | Country | |
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62174214 | Jun 2015 | US |