Flexible cable operated fuse switch

Information

  • Patent Grant
  • 6710697
  • Patent Number
    6,710,697
  • Date Filed
    Monday, November 18, 2002
    22 years ago
  • Date Issued
    Tuesday, March 23, 2004
    20 years ago
Abstract
A switching apparatus is provided for a fuse block that is disposed in a cabinet. The switching apparatus enables a user to connect and disconnect the fuse block from its power source when the interior of the cabinet is accessed. Locking mechanisms are provided to prevent the power supply from being reconnected to the fuse block 50 until cabinet door is closed, and the switching apparatus is turned on.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to fuse blocks generally, and in particular to a switching apparatus for selectively connecting and disconnecting a fuse block from its power source.




2. Discussion of the Related Art




Molded case fuse blocks are well known in the art for protecting electrical circuitry from damage due to power surges and the like. In particular, conventional fuse blocks are typically disposed within a cabinet to protect the associated electric circuitry from the external environment. In order to reduce the possibility of inadvertent contact with the live wiring inside the cabinet, it had become desirable to provide a system for automatically electrically disconnecting the fuse block from power when the cabinet door is opened.




For example, referring to

FIG. 1

, a cabinet


10


is provided having opposing upper and lower walls


12


and


14


, respectively, connecting at their left and right ends to opposing side walls


16


. The back end of the cabinet


10


is enclosed by a rear wall


18


, and at its front end by a door


20


. Door


20


is hingedly connected to one of the side walls


16


. A fuse block


22


is mounted to the inner surface of rear wall


18


such that fuses


24


are easily accessible to the user when door


20


is open. A series of electrical input leads


26


connect the fuse block


22


to a remote power source (not shown). A set of electrical output leads


28


extend through the lower wall


14


and connect the fuse block


22


to other circuitry. An operator


30


extends outwardly from fuse block


22


towards door


20


, and is rotatable about its axis of extension to electrically connect and disconnect fuses


24


from electrical input leads


26


.




Referring now also to

FIG. 2

, door


20


includes a door knob


32


that is configured to engage the rotatable operator


30


. In particular, a pair of cylindrical locking pins


34


extends horizontally outwardly from either side of the outer end


31


of rotatable operator


30


. A corresponding keyhole


36


is disposed in door knob


32


, and includes a first horizontally extending slot


38


sized to receive locking pins


34


. Key hole


36


further includes a second vertically extending slot


40


that intersects with slot


38


and is sized to receive the outer end


31


of rotational operator


30


.




During operation, when door


20


is closed, rotatable operator


30


and corresponding locking pins


34


are inserted into keyhole


36


of door knob


32


. Door knob


32


is subsequently rotated counterclockwise along the direction of arrow A, which further causes keyhole


36


to correspondingly rotate rotational operator


30


counterclockwise in the direction of arrow B to once again establish electrical connection between fuse block


22


and the power source. As door knob


32


is rotated in the direction of arrow A, a door latch (not shown) locks the door


20


in a closed position. Accordingly, in order to subsequently open the door


20


, door knob


32


is rotated clockwise to unlock the door


20


and automatically rotate operator


30


to disconnect the fuse block


22


with the power source.




A user is therefore advantageously unable to access the interior of cabinet


10


without first disconnecting the fuse block


22


from the power source via operator


30


. However, this system suffers from drawbacks related to both fabrication and use. For example, the fuse block


22


and door knob


32


must be precisely mounted in their proper location in order to ensure that keyhole


36


is in mating alignment with locking pins


34


. This is a difficult and sometimes tedious time consuming process. Additionally, when the door


20


is open, and fuse block


22


is disconnected from the power source, the user has the ability to manually rotate operator


30


in the direction of arrow B to reconnect the fuse block


22


and the power source while cabinet


10


is open.




What is therefore needed is a switching apparatus for a fuse block that avoids the manufacturing difficulties associated with conventional designs, and that limits a user's ability to inadvertently turn the fuse block on while the cabinet door is open.




BRIEF SUMMARY OF THE INVENTION




In accordance with one aspect of the invention, a switching apparatus is provided for a fuse block that is disposed in a cabinet. The fuse block is of the type having at least one fuse operable to conduct current from a power source to a load and rotatable operator extending along an axis is operable to rotate about the axis between a closed and open position to correspondingly electrically connect and disconnect the fuse block with respect to the power source. The switching apparatus includes a handle mechanism that is mountable to a cabinet surface and movable between a first position and a second position. An actuating mechanism is provided having (A) a stationary member fixed relative to the fuse block; (B) a movable member movably connected to the stationary member; and (C) a linkage linked to the movable member and connected to the rotatable operator for rotating the rotatable operator in response to movement of the movable member. A cable assembly is attached to the handle at a first end and attached to the actuating mechanism at a second end opposite the first end. Movement of the handle mechanism from the first position to the second position causes the cable to translate the movable member with respect to the fuse block, thereby rotating the linkage and rotatable operator to electrically disconnect the fuse block from the power source.











The above aspects of the invention are not intended to define the scope of the invention for which purpose claims are provided. In the following description, reference is made to the accompanying drawings, which form a part hereof and in which there is shown by way of illustration, and not limitation, a preferred embodiment of the invention Such embodiment does not define the scope of the invention and reference must be made therefore to the claims for this purpose.




BRIEF DESCRIPTION OF THE DRAWINGS




Reference is hereby made to the following figures in which like reference numerals correspond to like elements throughout, and in which:





FIG. 1

is a perspective view of a fuse block installed in a cabinet in accordance with conventional techniques;





FIG. 2

is a perspective view illustrating the interaction between the rotational operator and door knob of

FIG. 1

;





FIG. 3

is a perspective view of a fuse block and corresponding switch assembly constructed in accordance with the preferred embodiment of the present invention having sections cut away from the cabinet, the fuse block and switching assembly being in the “OFF” position;





FIG. 4



a


is a side elevation view of the actuating mechanism illustrated in

FIG. 3

connected to the fuse block in a first “ON” position;





FIG. 4



b


is a side elevation view of the actuating mechanism illustrated in

FIG. 4



a


but in a second “OFF” position;





FIG. 5

is a side elevation view illustrating the linkage of the actuating mechanism illustrated in

FIGS. 4



a


and


4




b


being rotated from the “ON” position to the “OFF” position;





FIG. 6

is an exploded perspective view of the fuse block and switch assembly illustrated in

FIG. 3

in the “ON” position;





FIG. 7

is a side elevation view of a handle portion of the handle mechanism illustrated in

FIG. 3

in the “ON” position; and





FIG. 8

is a side elevation view of a mounting bracket of the handle mechanism illustrated in

FIG. 3

in the “ON” position.











DETAILED DESCRIPTION OF THE INVENTION




Referring to

FIG. 3

, a fuse block


50


constructed in accordance with the preferred embodiment is mounted inside a cabinet


52


having upper and lower walls


54


and


56


, respectively, that are connected to opposing side walls


58


and


59


. A rear wall


60


is connected to the back ends of walls


54


,


56


,


58


, and


59


. A wall segment


62


extends vertically from upper wall


54


to lower wall


56


at the front of cabinet


52


proximal side wall


58


, and extends only partially towards the opposing side wall


59


. The remaining portion of the front end of cabinet


52


is occupied by a door


66


that is hingedly connected to side wall


59


and extends laterally such that outer edge


66


of door


66


connects to wall segment


62


by way of a latch


68


to enclose the cabinet


52


when door


66


is closed.




A switching assembly


86


includes a handle mechanism


166


that is mounted onto wall segment


62


in a vertical orientation. Handle mechanism includes a handle that is in mechanical communication with a cable assembly


144


. Referring now also to

FIG. 6

, an actuator


88


is linked to fuse block


50


and operable to electrically connect and disconnect the fuse block from its power source. Cable assembly


144


extends downstream from handle mechanism


166


and is connected to actuator


88


, such that handle


186


be manually actuated between an “ON” and “OFF” position to electrically connect and disconnect the fuse block


50


from the power source, as is described in more detail below.




Fuse block


50


is one of several types of conventional fuse blocks, such as is commercially available by Allen Bradley under Catalog No. 194R-NJ030P3 B. Fuse block


50


includes a fuse block housing


51


that is mounted onto a base plate


76


. Base plate


76


defines a front edge


77


, a rear edge


79


, a first lateral side edge


81


, and a second opposing lateral side edge (not shown). Base plate


76


is rectangular in cross-section, and defines a plurality of apertures


78


extending therethrough proximal each of its comers adjacent the intersection of its edges for mounting the fuse block


50


in cabinet


52


. For the purposes of this description, rear edge


79


is said to be disposed “downstream” of front edge


77


in the longitudinal direction, and side edge


81


is said to be disposed “laterally outwardly” with respect to fuse block housing


51


.




Fuse block housing


51


includes a top wall


70


, opposing front walls


72


, and opposing lateral side walls


74


. The bottom edges


73


and


75


of walls


72


and


74


, respectively, are connected to a base plate


76


via screws (not shown) or one of many alternative well-known fastening techniques. Upper wall


70


of fuse block defines three chambers


80


formed therein for receiving corresponding fuses that are electrically connected to an external electrical device that is disposed remotely with respect to cabinet


52


. In particular, a set of input leads


55


extends through rear wall


60


, and connects the remote power source to fuse block


50


. A set of output leads


57


extends through lower wall


56


and is connected to the external electrical device. A transparent cover


82


is mounted on to upper wall


70


and encases housings


80


. Cover


82


is mounted to upper wall


70


so as to be easily removable to allow access to fuses


80


. While fuse block


50


is three phase in accordance with the illustrated embodiment, it should be appreciated that any block housing a fuse for the purposes of controlling power between a power source and an electrical device is contemplated by the present invention. For example, fuse block


50


may include a single fuse or any number of fuses greater than one.




Base plate


76


is mounted onto the inner surface of rear wall


60


and configured such that upper wall


70


extends outwardly towards door


66


in accordance with the preferred embodiment. However, it should be appreciated that fuse block


50


may be mounted on any surface within the cabinet


52


such that sufficient clearance exists for the removal of cover


82


, and fuses


80


are accessible to a user performing maintenance operations.




A rotatable operator


84


is mounted to fuse block housing


51


and extends upwardly and adjacent side wall


74


. The base (not shown) of operator


84


is connected to a set of contacts that are in the path of current flow between the power source and fuses


80


. Operator


84


has a substantially square cross section and is rotatable to selectively close and open the contacts which, in turn, electrically engage and disengage fuses


80


with respect to the power source. While operator


84


has essentially a square cross section in accordance with the preferred embodiment, it should be appreciated that operator


84


may have a cross section of any shape that may be engaged by actuator


88


to rotate the operator


84


. During operation, operator is rotated counterclockwise along the direction of arrow C to open the set of contacts, thereby disconnecting the fuses


80


from the power source. Once operator


84


is in the “OFF” position, it may be rotated clockwise along the direction of arrow D to reengage the contacts and reestablish connection between fuses


80


and the power source.




Unlike conventional designs, operator


84


is not actuated by a door knob, and therefore does not span the entire depth of cabinet


52


through the entire transverse width of side wall


58


. Accordingly, fuse block housing


51


may be provided having a shortened operator


84


with respect to conventional designs. Advantageously, a conventional fuse block housing such as the type illustrated in FIG. I may alternatively be modified by the end user by cutting operator


30


, thereby shortening its length and rendering fuse block


22


compatible with the present invention. In this regard, it should be appreciated that the present invention provides a kit for the modification of preexisting fuse blocks.




The rotation of operator


84


is controlled by switching assembly


86


, which includes the actuator


88


having a stationary member


89


that is fixed with respect to the fuse block


50


, and a movable member


118


that is linked to the stationary member


89


and is operable to rotate operator


84


during use. In particular, stationary member


89


includes a bracket


90


disposed laterally outwardly and adjacent with respect to fuse block housing


51


.




Bracket


90


includes a horizontal base member


92


that extends downstream from a location proximal edge


77


. Base member


92


is mounted to base


76


via screws


94


, and is integrally connected to a vertical wall


96


extending upwardly from the laterally outer edge of base member


92


. Wall


96


defines opposing upwardly extending front and rear edges


98


(front edge shown) that terminate at a horizontal upper edge


100


.




A first rectangular vertical flange


102


extends laterally outwardly from the front edge


98


of vertical wall


96


proximal upper edge


100


. A rectangular second vertical flange


104


extends laterally outwardly from the rear edge of vertical wall


96


proximal upper edge


100


, such that first flange


102


is disposed upstream of second flange


104


. The combination of flanges


102


and


104


and vertical wall


96


defines a bracket


106


that extends in the direction of extension of cable assembly


144


. Each flange


102


and


104


defines corresponding circular apertures


108


and


109


extending horizontally there through, respectively, that are laterally and vertically aligned with each other.




Stationary member


89


further includes a third rectangular flange


110


that extends laterally outwardly from wall


96


in a horizontal orientation at a location upstream of flange


104


and has a bottom surface


113


. A vertically extending circular aperture


112


extends through the laterally outer end of flange


110


. A fourth rectangular flange


114


extends laterally outwardly from wall


96


in a vertical orientation, and is disposed downstream of brackets


102


, and upstream of bracket


110


. A laterally elongated horizontal slot


116


extends through bracket


114


at a location below the bottom surface


113


of flange


110


.




Movable member


118


includes a horizontal base


120


that is elongated in the longitudinal direction. Base


120


terminates at a downstream end


121


that is substantially vertically aligned with rear edge


79


of base


76


. Downstream end


121


is integrally connected to a rectangular vertical flange


122


extending upwardly from end


121


. Flange


122


defines a substantially circular aperture


124


extending horizontally therethrough such that aperture


124


is generally aligned with apertures


108


and


109


of stationary member


89


. Base


120


terminates at its upstream end at a tongue


123


that extends upstream through slot


116


.




Movable member


118


further includes a rectangular horizontal flange


140


extending laterally outwardly from the base


120


at a position downstream of flange


110


when operator


84


is in the “ON” position, and upstream of flange


122


. A substantially circular aperture


142


extends vertically through flange


140


, and is in longitudinal and lateral alignment with aperture


112


extending through flange


110


. The combination of flanges


110


and


140


define a locking mechanism when actuator


88


is in the “OFF” position, as will be described in more detail below.




Referring now also to

FIG. 4A

, movable member


118


further includes a pair of rectangular upper and lower horizontal flanges


126


that are attached to the upper and lower surface of base


120


, respectively. Flanges


126


extend laterally inwardly from base


120


, and define a vertical gap there between. Flanges


126


are joined approximately at their midpoint via a pin


128


that extends there between.




A horizontal arm


130


includes an inner mounting member


132


integrally connected to an outer engagement member


134


. Inner mounting member defines an elongated oval-shaped slot


136


extending there through having a corresponding oval,shaped outer wall


133


. Slot


136


is sized to receive pin


128


therein so as to be rotatable and translatable with respect to the pin


128


. Outer engagement member


134


defines a substantially circular outer wall


135


having an aperture


138


extending vertically there through that has a substantially square cross section sized to receive rotatable operator


84


therein In this regard, it should be appreciated that aperture


138


may be of any size and shape so as to engagingly receive operator


84


. For instance, operator


84


and aperture


138


may have any noncircular cross-section such that the edges that define aperture


138


engage the outer edges of operator


84


such that rotation of engagement member


134


correspondingly rotates operator


84


. Alternatively, operator


84


may have a circular cross-section that may be engaged by engagement member


134


via a locking pin or alternative mechanism as is appreciated by one having ordinary skill in the art. Arm


130


thus provides a linkage between movable member


118


and rotatable operator


84


.




Referring now also to

FIGS. 4



b


and


5


, when movable member


118


is translated from its downstream “ON” position to its upstream “OFF” position along the direction of arrow F, the upstream movement of pin


128


causes linkage


130


to translate and rotate with respect to pin


128


. The movement of mounting member


132


causes outer engagement member


134


to pivot in the counterclockwise direction about aperture


138


. Because rotatable operator


84


extends through aperture


138


and is rotatably fixed thereto, the rotation of member


134


causes linkage


130


to correspondingly rotate operator


84


in the counterclockwise direction of arrow C to disconnect fuse block


50


from its power source. Correspondingly, downstream movement of movable member causes aperture


138


to rotate clockwise, thereby correspondingly rotating operator clockwise in the direction of Arrow D to reconnect fuse block with the power source.




Advantageously, when the actuator


88


is configured to disconnect the fuse block from the power source, base


120


is translated to its upstream position as tongue


123


travels upstream through slot


116


. As base


120


translates upstream, flange


140


is brought into vertical alignment with flange


110


, such that corresponding apertures


142


and


112


are aligned when the actuator is in its full upstream position. A user is thus advantageously able to lock fuse block


50


in its off position by inserting a padlock or the like through apertures


112


and


142


to prevent electricity from flowing through fuse block


50


while cabinet door


66


is open. In order to reconnect the fuse block


50


to its power source, the maintenance personnel will first have to remove the lock before movable member


118


may once again travel downstream.




Referring now to

FIGS. 3 and 7

, handle mechanism


166


includes an outer housing block


168


having a front wall


170


that is configured to be mounted to the outer surface of wall section


62


of cabinet


52


in a vertical orientation. Housing block


168


further includes an upper wall


172


and lower wall


174


that are connected to side walls


176


. A rear wall


178


is connected to the outer edges of walls


172


,


174


, and


176


. A pair of handle arms


180


is connected to side walls


176


via a pin


182


that extends laterally through housing block


168


. Handle arms


182


are joined at their distal end


184


to provide a handle


186


having sufficient clearance with reselect to rear wall


178


of housing block


168


during operation Handle


186


is rotatable downwardly in the direction of Arrow G from its upper “ON” position illustrated in

FIG. 7

to its lower “OFF” position illustrated in

FIG. 3

, and vice versa




Housing block


168


further includes a linkage arm


188


having a neck


190


that extends outwardly and slightly downwardly from wall


170


and terminates at a connector


192


. Neck


190


extends into housing block


168


, and is in mechanical communication with handle


186


by one of many well known techniques in the art. Connector


192


defines a mounting location


194


in the form of an aperture extending there through. Housing block


168


further includes a locking arm


196


having a neck


198


that extends outwardly from wall


170


, and is also linked to movement of handle


186


. Neck


198


terminates at a connector


200


having a pair of connection locations


202


in the form of apertures extending there through. It should thus be appreciated that wall portion


62


includes openings formed therein (not shown) to accommodate linkage arm


188


and locking arm


196


that extend into the interior of cabinet


52


.




When handle


186


is rotated to the “OFF” position, locking arm


196


becomes engaged and prevents handle


186


from being rotated to the “ON” position until arm


196


is released. Locking arm


196


may be depressed manually to unlock the handle


186


, or released automatically upon shutting the door


66


and locking the door latch


68


. In particular, connection locations


202


of locking arm


196


are placed in mechanical communication with door latch


68


, such that when the door is closed, activating latch


68


depresses locking arm


196


, which enables handle


186


to be rotated to its “ON” position. Furthermore, once the handle


186


is in the “ON” position, locking arm


196


translates upwardly to prevent a user from opening latch


68


until the handle


186


is rotated to the “OFF” position.




Referring now also to

FIG. 8

, handle mechanism


166


further includes a mounting bracket


204


having a lower beam


206


connected at one end to a front wall


208


, and connected at its other end to a rear wall


210


. Front wall


208


is defined herein to be disposed “inwardly” with respect to rear wall


210


. Front wall


208


is configured to be mounted to the inner surface of wall section


62


, and includes a pair of upper and lower vertically extending notches


216


and


218


, respectively, that are configured to receive necks


190


and


198


of linkage arm


188


and locking arm


196


, respectively.




Walls


208


and


210


are connected to one of a pair of upper beams


212


(one shown) that are spaced apart from each other at their front end by the thickness of wall


208


at its front end, and spaced apart from each other at their rear end by a pin


214


extending there through. A swivel arm


220


has a proximal end


222


that is pivotally connected to pin


214


. Arm


220


has a first distal end


224


extending inwardly and slightly downwardly from proximal end


222


that has a connection location


226


in the form of an aperture extending there through. A horizontal bracket


228


extends across lower beam


206


at a position in substantial vertical alignment with connection location


226


. Arm


220


further includes a second distal end


230


extending downwardly and slightly inwardly from proximal end


222


that has a connection location


232


in the form of an aperture. Connection


232


is configured to connect to connection


194


via a locking pin or the like to rotatably connect linkage arm


188


to swivel arm


220


.




Referring now to

FIGS. 3

,


4


A.


4


B, and


6


, the cable assembly


144


includes a tubular metal cable member


146


that is surrounded by a stiff rubber or plastic tubular outer sleeve


148


. Outer sleeve


148


defines a proximal end


158


that extends through bracket


228


which is subsequently tightened to affix the proximal end


158


of the outer sleeve


148


to the mounting bracket


204


of handle mechanism


166


. Outer sleeve


148


defines a distal end


156


that is fastened to flange


102


of stationary member


89


via a mounting sleeve


160


that surrounds sleeve


148


at its distal end. Sleeve


160


extends through aperture


108


and is threaded to support a pair of locking nuts


164


that are tightened on either side of flange


102


. Cable


146


defines a distal end


150


that extends downstream of the distal end of sleeve


148


. Distal end


150


of cable


146


has a threaded portion that extends through aperture


124


and connected to flange


122


of movable member


118


by a pair of locking nuts


152


that are tightened on either side of flange


118


. Cable


146


further defines a proximal end


154


that extends upstream beyond the proximal end of outer sleeve


148


. Proximal end


154


of cable


146


is fastened to connection location


226


of first distal end


224


of swivel arm


220


via a pin or the like.




The operation of switching assembly


86


will now be described with reference to

FIGS. 3

,


6


,


7


, and


8


. In particular, when the handle


186


is in the “ON” position as illustrated in

FIG. 7

, the linkage arm


188


is extended. Arm


188


biases distal end


230


of swivel arm


220


outwardly, causing arm


220


to pivot counterclockwise about pin


214


, which in turn causes mounting location


226


of distal end


224


to translate downwardly. Swivel arm


220


thus biases cable


146


downstream, which in turn biases movable member


118


downstream. As described above with reference to

FIGS. 4A

,


4


B, and


5


, the downstream movement of flange


126


causes linkage


130


to pivot clockwise about aperture


138


. The rotation of aperture


138


causes operator


84


to rotate clockwise, thereby connecting fuse block


50


to the power source.




When handle


186


is rotated downwardly to its “OFF” position illustrated in

FIG. 3

, linkage arm


188


is retracted along the direction indicated by arrow E which, in turn, rotates swivel arm


220


clockwise about pin


214


. Clockwise rotation causes mounting location


226


of distal end


224


to translate upwardly. Swivel arm


220


thus biases cable


146


upstream, which in turn biases movable member


118


upstream. As described above with reference to

FIGS. 4A

,


4


B, and


5


, the upstream movement of flange


126


causes linkage


130


to pivot counterclockwise about aperture


138


. The rotation of aperture


138


causes operator


84


to rotate counterclockwise, thereby disconnecting fuse block


50


to the power source.




Advantageously, the locking arm is linked to the linkage arm in the housing block


168


(not shown) such that once handle


186


has been rotated to the “OFF” position, handle arm remains locked in the off position until the cabinet door


66


is closed and latch


68


activated to release the locking arm


196


, or until a user manually unlocks locking arm


196


.




The above has been described as a preferred embodiment of the present invention It will occur to those that practice the art that many modifications may be made without departing from the spirit and scope of the invention. For example, while stationary member


89


is affixed to the base


76


of fuse block


50


, it should be appreciated that member


89


could be disposed anywhere within cabinet


52


such that its position is fixed with respect to fuse block


50


to enable movable member


118


to rotate operator


84


. In order to apprise the public of the various embodiments that may fall within the scope of the invention, the following claims are made.



Claims
  • 1. A switching apparatus for a fuse block disposed in a cabinet, the fuse block being of the type having at least one fuse operable to conduct current from a power source to a load and a rotatable operator extending along an axis that is operable to rotate about the axis between a closed and open position to correspondingly electrically connect and disconnect the fuse block with respect to the power source, the switching apparatus comprising:a handle mechanism that is mountable to a cabinet surface and movable between a first position and a second position; an actuating mechanism including: i. a stationary member fixed relative to the fuse block; ii. a movable member movably connected to the stationary member; and iii. a linkage linked to the movable member and connected to the rotatable operator for rotating the rotatable operator in response to movement of the movable member; and a cable assembly attached to the handle at a first end and attached to the actuating mechanism at a second end opposite the first end; wherein movement of the handle mechanism from the first position to the second position causes the cable assembly to translate the movable member with respect to the fuse block, thereby rotating the linkage and rotatable operator to electrically disconnect the fuse block from the power source.
  • 2. The switching mechanism as recited in claim 1, wherein the fuse block includes a base member that is mounted to an inner surface of the cabinet, and wherein the stationary member is mounted to the base.
  • 3. The switching mechanism recited in claim 1, wherein the actuating mechanism further comprises a tongue extending from the movable member that is inserted into a corresponding slot formed in the stationary member for translation of the movable member relative to the fuse block.
  • 4. The switching mechanism recited in claim 3, wherein the linkage comprises a swing arm having a first and second end, wherein the first end is pivotally and translatably mounted to the movable member at one end, and wherein the second end is configured to be rotatably connected to the rotatable operator.
  • 5. The switching mechanism recited in claim 4, wherein the rotatable operator has a noncircular cross section, and wherein the second end of the swing arm defines a bore extending therethrough having noncircular cross section, and wherein the rotatable operator is configured to extend through the bore.
  • 6. The switching mechanism recited in claim 4, wherein translation of the movable member from a first position to a second position causes the swing arm to rotate about the rotatable operator.
  • 7. The switching mechanism as recited in claim 6, wherein the stationary member includes a first flange extending outwardly therefrom having an aperture extending therethrough, and wherein the movable member has a second flange extending outwardly therefrom having an aperture extending therethrough that becomes aligned with the aperture of the first flange when the movable member is in the second position.
  • 8. The switching apparatus as recited in claim 1, wherein the handle mechanism further includes a handle extending outwardly from the cabinet surface, and a second arm extending inwardly from the cabinet surface and linked to the handle, wherein the second arm moves in response to movement of the handle.
  • 9. The switching apparatus as recited in claim 8, wherein the cable assembly further comprises a cable surrounded by an outer sleeve, wherein the cable is attached to the handle mechanism at a first end and attached to the movable member at a second end opposite the first end, and wherein the sleeve is connected to the handle mechanism at a first end and connected to the stationary member at a second end opposite the first end.
  • 10. The switching mechanism as recited in claim 9, wherein the handle mechanism further comprises a mounting bracket that is connected to an inner side of the cabinet surface, wherein the mounting bracket includes a bracket swing arm that is pivotally mounted to the mounting bracket at a center position, linked to the second arm at a first outer position, and connected to the first end of the cable at a second outer position.
  • 11. The switching mechanism as recited in claim 10, wherein the first end of the outer sleeve is connected to the mounting bracket.
  • 12. The switching mechanism as recited in claim 11, wherein movement of the first arm from the first to the second position causes the rotatable operator to be rotated to the open position, and wherein the lever arm becomes releasably locked in the second position.
  • 13. A kit for converting a fuse block having a base that is mounted to a cabinet surface, the fuse block being of the type having at least one fuse operable to conduct current from a power source to a load and a rotatable operator extending along an axis that is operable to rotate about the axis between a closed and open position to correspondingly engage and disengage the fuse block with respect to the power source, the kit comprising:a handle mechanism configured to be mounted to a cabinet surface, the assembly including, i. a handle extending outwardly from the cabinet surface; ii. a bracket assembly connected to an inner side of the cabinet surface; and iii. a bracket swing arm supported by the bracket assembly and in mechanical communication with a first lever arm; wherein the handle is movable between a first position and a, second position to actuate the bracket swing arm between a corresponding first and second position; an actuating mechanism for rotating the rotatable operator between on and off positions, the actuating mechanism including: i. a stationary member that is configured to be mounted to the base; ii. a movable member movably connected to the stationary member; and iii. a linkage having a first end linked to the movable member and a second end operable to rotate the rotatable operator; and a cable surrounded by an outer sleeve, wherein the cable is attached to the swing arm at a first end and attached to the movable member at a second end opposite the first end, and wherein the sleeve is attached to the bracket assembly at a first end and attached to the stationary member at a second end opposite the first end; wherein movement of the handle from the first position to the second position causes the cable to move the movable member with respect to the fuse block, thereby causing the linkage to rotate the rotatable operator to the open position.
  • 14. The kit as recited in claim 13, wherein the actuating mechanism comprises a swing arm translatably and pivotally mounted to the movable member at a first location, and rotatably connected to the rotatable operator at a second location, wherein movement of the movable member from a first to a second position causes the second location of the swing arm to rotate the rotatable operator.
  • 15. The switching mechanism as recited in claim 14, wherein the stationary member includes a flange extending outwardly therefrom having an aperture extending therethrough, and wherein the movable member includes a flange extending outwardly therefrom, wherein the apertures become aligned when the movable member is in the second position.
  • 16. The kit as recited in claim 13, wherein the actuating mechanism comprises a tongue extending outwardly from the movable member that engages a corresponding slot in the stationary member for translation of the movable member with respect to the fuse block.
  • 17. The kit as recited in claim 13, wherein the handle mechanism further comprises a second arm linked to the handle, wherein the second arm rotates in response to movement of the handle, and wherein the bracket swing arm is connected to the second arm.
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Number Name Date Kind
2418006 Bangert, Jr. Mar 1947 A
3939725 Fisher Feb 1976 A
4031343 Sopko Jun 1977 A
4626638 Samples et al. Dec 1986 A
5428196 Beatty et al. Jun 1995 A
5466902 Blom et al. Nov 1995 A
5594610 Robirds et al. Jan 1997 A
5726401 Green et al. Mar 1998 A
5814777 Green et al. Sep 1998 A
5973279 Turner et al. Oct 1999 A
6504460 DeGrazia et al. Jan 2003 B2
6590756 Meiners et al. Jul 2003 B2
Non-Patent Literature Citations (2)
Entry
Cutler-Hammer, Flex Shaft CH Handle Mechanism for Flange Mounting, Admitted Prior Art.
Cutler-Hammer, Installation Instructions for “Type AMT Vari-Depth/Vari-Width Handle Mechanism for Below Handle Mounting on L-Frame Series . . . ”, Admitted Prior Art.