The present invention relates to a chip discharge chute for guiding chips discharged from a chipping machine into a receptacle or receiving area and, in particular, to a flexible chipper chute that is adjustable to guide chips discharged from a chipping machine along a generally horizontal trajectory, for example, into an end loading truck or a trailer, or along a generally vertically downward trajectory into a top loading truck or a trailer.
Chipping machines are commonly used for reducing vegetation, ranging from branches and twigs to logs and tree trunks, into “chips”. That is, fragments of a relatively uniform range of relatively smaller sizes for subsequent disposal or for various uses, such as the manufacture of various wood and vegetation derivative products or the fueling power plants or heating systems.
A typical chipping machine generally comprises a chipping drum rotating at a relatively high rotational speed within a chipping chamber for receiving various forms and sizes of vegetation via an input chute or conveyer. The chipping drum and the interior of the chipping chamber are typically provided with some form of chipping teeth or strikers and cooperating anvils which, in combination with the chipping drum, reduce the inputted vegetation to chips of a relative uniform range of sizes. The chips are then expelled through an output chute and into a receiving area or container, such as a storage compartment of a truck or a trailer.
The dimensions of the elements of a chipping machine will vary depending upon the sizes of the vegetation to be chipped and may range, for example, from backyard sized units, for small landscaping projects, or larger truck or trailer mounted units for substantial clearing and cleanup, such as may be required in major landscaping projects and building site development, to very large units such as may be used in logging or wood product harvesting operations or in large land clearance operations.
In general, however, a chipping machine of a given size will be capable of dealing efficiently with an economically acceptable range of vegetation sizes and types, so that the typical range of vegetation size and type in a given region of use generally does not present a problem with regard to economically sufficient utilization of the machine.
A recurring problem with chipping machines, however, is that a given machine may be required to discharge chips into a variety of different receptacles along a corresponding variety of different trajectories. In one instance, for example, a chipping machine may be required to deposit the chips into a receptacle or receiving area, such as through a rear end of a loading truck or a trailer, wherein the chips must be propelled into the truck or the trailer along a generally horizontal trajectory. In another instance, the machine may be required to discharge the chips into a receptacle or receiving area, such as through the top opening of a top loading truck or trailer, wherein the chips must be propelled along a generally vertically downward trajectory into the receptacle or receiving area.
While a given chipping machine may be adapted to horizontal or downward discharge trajectories, such adaptations have typically required mechanical modification of the chipping machine discharge chute by, for example, the replacement of one type of discharge chute with another or at least the replacement of a significant part of the discharge chute by a section having a different mechanical design specific to the desired chip discharge trajectory. Such modifications of a chipping machine, to adapt the machine to different chip discharge trajectories, is generally costly in both time and effort.
The problem is further compounded in that the discharge chute of a chipping machine, and in particular the discharge chute of a larger capacity chipping machine, is required to be of sufficient strength and durability to withstand the repeated and long term impact of the chips and other objects, such as stones and fragments of non-vegetable matter, etc., that may be of significant size and weight and that are typically traveling at significant speeds.
This, in turn, means that the parts that must be exchanged or added in order to modify the discharge trajectory of a chipping machine typically are of significant size and weight, thereby increasing the time and cost required to adapt a given machine to different discharge trajectories, as well as presenting a risk of serious injury to the personnel performing such adaptation(s).
The present invention provides a solution to these and related problems associated with the prior art devices.
The present invention is directed to a chip discharge chute which provides a chip discharge path for a chipper wherein the chip discharge chute is adjustable to eject chips into a chip receiving area in a selectable one of a horizontal trajectory and a generally vertically downward trajectory.
The chip discharge chute of the present invention includes a chute main section having an upstream end connectable to a chipping machine output, a downstream end connected to a chute main section elevation mechanism for controlling a height of the downstream end of the flexible main section with respect to the chip receiving area, and a chute deflector section pivotably connected to the downstream end of the flexible main section and having an upstream input for receiving chips from the downstream end of the chute main section and a downstream end with a downwardly directed ejection opening for discharging chips into the chip receiving area.
When the chips are to be discharged along the horizontal trajectory, the chute deflector section is rotated out of alignment with the chute main section so that the chip discharge path includes only the chute main section and, when the chips are to be discharged along a generally vertically downward trajectory, the chute deflector section is rotated into alignment with the chute main section so that the chip discharge path includes both the chute main section and the chute deflector section.
According to the present invention, the chute main section includes an upstream connector section connectable from a chipper chip output for receiving chips from the chipper, a downstream connector section for discharging the chips from the chute main section and supported by the chute mains section elevation mechanism for controlling the height of the downstream end of the main section with respect to the chip receiving area, and a flexible section connected between the upstream connector section and the downstream connector section, the flexible section having a generally straight configuration when the downstream connector section is elevated to a horizontal trajectory elevation and having a generally curved configuration when the downstream connector section is elevated to a generally vertically downward trajectory orientation.
The chute main section includes a flexible top plate extending a length of and forming a top wall of the upstream connector section, the flexible section and the downstream connection, the upstream connector section includes a rigid assembly forming a bottom and side walls of the upstream connector section, and the downstream connector section includes a rigid assembly forming a bottom and side walls of the downstream connector section. The flexible section includes a plurality of axially contiguous and partially overlapping flex-plates with each flex-plate forming a bottom and the side walls of the flexible section. The flex-plates form a continuous, enclosed section of the chute which has a generally straight or planar configuration, when the downstream connector section is in a raised position, to facilitate a generally vertically downward trajectory of the chips from the chute, and, the chute has a generally curved configuration, when the downstream connector section is in a lowered position, to facilitate a generally horizontal trajectory of the chips from the chute.
The bottom wall of the downstream connector section is curved upwardly and wherein the downstream connector section is mounted to the chute main section elevation mechanism by an elevation mechanism bracket connected to the downstream connector section.
The chute deflector section includes a deflector flip section pivotably mounted to the downstream end of the downstream connector section and rotatable into and out of alignment with the downstream connector section and a deflector hood mounted to a downstream end of the deflector flip section for engaging with and deflecting the chips along the generally vertically downward trajectory.
The deflector flip section includes a top wall and side walls and a bottom wall having an arch shaped cut-away portion toward the downstream end of the deflector flip section bottom wall to provide a downwardly oriented chip discharge or exit path, and the upstream end of the deflector flip section is rotatably mounted to the downstream end of the downstream connector section.
The deflector flip section further includes a flip rotation mechanism, connected between the downstream connector section support bracket and the deflector flip section, for rotating the deflector flip section into and out of alignment with the downstream connector section. In addition, the upstream end of the deflector hood is rotatably mounted to and mates with the downstream end of the deflector flip section and includes a deflector hood rotation mechanism connected between the deflector hood and the deflector flip section for adjustably selecting an angle between the deflector hood and the deflector flip section to adjust the generally vertically downward trajectory of chips ejected from the chip discharge chute. For this purpose, the downstream section of an upper wall of the deflector hood is curved downward to deflect the chips in a downward direction along the generally vertically downward trajectory.
The invention will now be described, by way of example, with reference to the accompanying drawings in which:
As illustrated in
As briefly discussed previously, the chipping machine 10 may be required to eject the chips into a receiving area 16 along either a generally horizontal trajectory, as generally illustrated in
Referring now to
As shown generally in
When the output chute 14 is arranged to discharge the chips along the horizontal trajectory 20H, as illustrated in
When the output chute 14 is to discharge the chips along the downwardly oriented generally vertically downward trajectory 20D, as illustrated in
Referring to
As illustrated, the upstream connection section 26U, the flexible section 26F and the downstream connector section 26D generally include a single, unitary bendable top plate 28 (see
In this regard, it will be noted that the construction of the top plate 28, as a single bendable plate, which generally extends the length of the main section 24M of the output chute 14, provides a bendable “backbone” for the assembly, which comprises the upstream connector section 26U, the flexible section 26F and the downstream connector section 26D, and maintains the mechanical relationship between the flex-plates 30 of the flexible section 26F and the mechanical relationship between the flexible section 26F and the upstream and the downstream connector sections 26U and 26D as the flexible section 26F bends and straightens.
As illustrated, the upstream connector section 26U is generally constructed as a single, rigid assembly comprising the upstream end portion of the top plate 28 and side and bottom walls formed as single, unitary U-shaped piece, as in the case of the flex-plates 30, but with a total axial length that is typically axially greater than the length of each of the flex-plates 30. As illustrated, the upstream end 34U of the upstream connector section 26U is adapted to be structurally fixed to the frame of the chipping machine 10 and, in particular, to the outlet port of chipping chamber 10C, by bolts or some other conventional securing mechanism, while the downstream end 34D of the upstream connection section 30U is constructed in the same manner as the downstream end of each of the flex-plates 30. That is, the downstream end 34D of the upstream connector section 26U is preferably constructed as a flared joint with, for example, the connecting bolts sliding in the corresponding slots so that the first upstream flex-plate 30 of the flexible section 26F can mate with the upstream connector section 30U in the same manner as the flex-plates 30 connect to one another, i.e., in an overlapped manner.
The upstream connector section 26U thereby fixes the location of the upstream end of the main section 24M of the chute 14 and thus of the start of output path 12 with respect to the flow of the chips from the chipping chamber 10C. It will also be noted that the mechanical mounting of the furthermost upstream flex-plate 30 also fixes the starting angular orientation of the main section 24M and the output path 12 with respect to horizontal and vertical planes and thus the possible angular orientations of the horizontal trajectory 20H and the generally vertically downward trajectory 20D for a given curvature of the main section 24M of the chute 14.
On the other hand, the downstream connector section 26D of the main section 24M of chute 14, like the upstream connector section 26U, is constructed as a single, rigid assembly comprising the downstream end portion of top plate 28 and side and bottom walls 31S and 31B of the downstream connector section 26D formed as single U-shaped assembly or piece, but with a total axial length that again is typically greater than the axial length of each one of the flex-plates 30. The upstream end 36U of the downstream connector section 26D is constructed in the same manner as the upstream end of each of the flex-plates 30. That is, the upstream end 36U of the downstream connector section 26D is preferably constructed as a flared joint with, for example, the connecting bolts sliding in the corresponding slots, so that the last upstream flex-plate 30 of the flexible section 26F can mate with the downstream connector section 26D in the same manner as the flex-plates 30 are connected to one another, i.e., in an overlapped manner. The downstream end 36D of the downstream connector 26D, as will be discussed in further detail below, is adapted to mate with the upstream end of deflector section 24D, when the deflector section 24D is in its operative second orientation aligned with the main section 24M of the chute 14, so that the chips may be discharged downward along the generally vertically downward trajectory 20D.
As illustrated in
Turning now to the deflector section 24D of the output chute 14, as described above, when the operator desires the output chute 14 to discharge the chips along the horizontal trajectory 20H, the deflector section 24D is rotated into the stowed first orientation or position in which it does not form part of the output path 12 (see
When the output chute 14 is configured in the generally vertically downward trajectory 20D mode of operation, the deflector section 24D is rotated to its operative second orientation in which it forms part of the output path 12 so that output path 12 includes both the main section 12M and the flip section 12F of the output path 12, respectively formed by the main section 24M and the deflector section 24D, and the chute elevation hydraulic cylinder 38 also raises or pivots the downstream connector section 26D, with respect to the main frame of the chipping machine 10, into its second operative position to induce the generally vertically downward trajectory 20D of the discharged chips. As a result, the deflector section 24D then deflects the stream of ejected chips and air downward along the generally vertically downward trajectory 20D.
As illustrated in
The flip section 40F primarily comprises an elongated hollow rectangular duct having a top wall 33T, side walls 33S and a bottom wall 33B generally corresponding in dimensions and proportions of the top plate 28, the side walls 31S and the bottom walls 31B of the downstream connector section 26D so as to allow the flip section 40F to engage in an end-to-end alignment with the downstream end 36D of the downstream connector section 26D. As shown, an arch shaped portion of the bottom wall 33B of the flip section 40F is cut away (see
In a presently preferred embodiment and as shown in the figures, the upstream end 42U of the deflector flip section 40F is rotatably mounted to the downstream end 36D of the downstream connector section 26D by a flip actuator 40A, typically hydraulic powered in a conventional manner, mounted onto the upstream end of the deflector strip section 40F and interconnecting the deflector flip section 40F with the chute elevation hydraulic cylinder 38. As shown, the flip actuator 40A typically includes a flip mounting panel 44 affixed to each side wall 33S of the flip section 40F at the upstream end 42U of the flip section 40F, which may overlap the sidewalls 31S of the downstream connector section 26D at the downstream end 36D of the downstream connector section 26D. Each of the flip mounting panels 44 is pivotably mounted, by bolts or some other conventional pivot connection (not labeled), to the lower edge of the downstream end 36D of each side wall 31S of the downstream connector section 26D, so that the flip section 40F can rotate into and out of alignment with the downstream connector section 26D by suitably actuation of the flip actuator 40A.
As shown, the flip actuator 40A generally comprises a pair of spaced apart hydraulic cylinders 46 connected between the downstream connector section support bracket 38B and the lower part of the flip mounting panel 44, on each side of the flip section 40F and at a point downstream of the pivot connections between the flip mounting panels 44 and the side walls 31S of the downstream connector section 26D. It will be apparent that the operation of the flip rotation hydraulic cylinder mechanism 46 will rotate the flip section 40F into and out of alignment with the downstream connector section 26D.
Referring finally to the deflector hood 40H, as shown in the
Lastly with regard to the deflector hood 40H, a deflector hood hydraulic cylinder mechanism 50 connects an upper part of the downstream end 42D of the flip section 40F with an upwardly extending hood hydraulic cylinder bracket 50B located on the upper part of the deflector hood 40H. The deflector hood hydraulic cylinder mechanism 50 is typically hydraulic powered in a conventional manner. The deflector hood hydraulic cylinder mechanism 50 allows an angle, between the deflector hood 40H and a remainder of the flip section 40F, to be adjusted by pivoting rotation of the deflector hood 40H about the pivot mount of the deflector hood 40H to the flip section 40F, to thereby allow adjustment of the downward angle of the generally vertically downward trajectory 20D, as desired by the operator, so as to control the angle at which the stream of chips are discharged and ejected from the deflector hood 40H into the receiving area 16 of the receptacle 18.
Since certain changes may be made in the above described chip discharge chute for guiding the discharge of chips from a chipping machine into a desired receptacle, without departing from the spirit and scope of the invention herein involved, it is intended that all of the subject matter of the above description or shown in the accompanying drawings shall be interpreted merely as examples illustrating the inventive concept herein and shall not be construed as limiting the invention.
This application claims benefit of U.S. Provisional Patent Appln. No. 61/332,425 filed May 7, 2010 by Anders Ragnarsson for a FLEXIBLE CHIPPER CHUTE.
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Number | Date | Country | |
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Number | Date | Country | |
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61332425 | May 2010 | US |