The present invention generally relates to a temporarily installed wall system for use in partitioning a space in construction and remodeling projects and, more particularly, to a hinge joint assembly providing a flexible corner between adjacent barriers of the wall system.
During the construction or remodeling of a building interior it is often desirable to temporarily partition the space. In one conventional solution, a temporary wall is constructed. The temporary wall may be a soft barrier (such as a plastic sheet) or hard barrier (comprising a light duty wall constructed on site from wood or gypsum panels mounted to a frame which is attached to the walls, ceiling and floor). A further advancement in the art provides for the installation of a plurality of prefabricated barriers that can be mated with each other to form a partition-wall. These prefabricated barriers are typically reusable following completion of the project.
In an embodiment, a wall for partitioning a space comprises: a first barrier comprising overlapping first and second panels which are slidable relative to each other in setting a height of the first barrier to fit a ceiling height of the space; wherein an edge of the first panel of the first barrier includes at least one fixed latch pin and an edge of the second panel of the first barrier does not include any fixed latch pins; a second barrier comprising overlapping first and second panels which are slidable relative to each other in setting a height of the second barrier to fit the ceiling height of the space; wherein an edge of the first panel of the second barrier includes at least one latch slot and an edge of the second panel of the second barrier does not include any latch slots; and a hinge joint assembly including: a female part configured for connection to the first barrier and including first and second pieces which are slidable relative to each other in setting a height of the hinge joint assembly to fit the ceiling height of the space; an edge of each of the first and second pieces includes at least one latch slot; and a male part configured for connection to the second barrier and including first and second pieces which are slidable relative to each other in setting the height of the hinge joint assembly to fit the ceiling height of the space; wherein an edge of each of the third and fourth pieces includes at least one retractable latch pin.
In a first orientation of the hinge joint assembly: the at least one fixed latch pin at the edge of the first panel of the first barrier engages the at least one latch slot at the edge of the first piece of the female part; the at least one retractable pin at the edge of the third piece of the male part engages the at least one latch slot at the edge of the first panel of the second barrier; and the at least one retractable pin at the edge of the fourth piece of the male part is pushed by the edge of the second panel of the second barrier into a retracted position.
In a second orientation of the hinge joint assembly upside down from the first orientation: the at least one fixed latch pin at the edge of the first panel of the first barrier engages the at least one latch slot at the edge of the second piece of the female part; the at least one retractable pin at the edge of the third piece of the male part engages the at least one latch slot at the edge of the second panel of the second barrier; and the at least one retractable pin at the edge of the fourth piece of the male part is pushed by the edge of the first panel of the second barrier into the retracted position.
A hinge joint assembly connects between a first barrier and a second barrier of a wall configured to partition a space. The hinge joint assembly comprises: a female part configured for connection to the first barrier and including first and second pieces which are slidable relative to each other in setting a height of the hinge joint assembly to fit the ceiling height of the space; wherein an edge of each of the first and second pieces includes at least one latch slot configured to retain a fixed latch pin of the first barrier; and a male part configured for connection to the second barrier and including third and fourth pieces which are slidable relative to each other in setting the height of the hinge joint assembly to fit the ceiling height of the space; wherein an edge of each of the third and fourth pieces includes at least one retractable latch pin configured to engage a latch slot of the second barrier.
In a first orientation of the hinge joint assembly: the fixed latch pin of the first barrier engages the at least one latch slot at the edge of the first piece of the female part; the at least one retractable pin at the edge of the third piece of the male part engages the latch slot of the second barrier; and the at least one retractable pin at the edge of the fourth piece of the male part is pushed by an edge of the second barrier into a retracted position.
In a second orientation of the hinge joint assembly upside down from the first orientation: the fixed latch pin of the first barrier engages the at least one latch slot at the edge of the second piece of the female part; the at least one retractable pin at the edge of the fourth piece of the male part engages the latch slot of the second barrier; and the at least one retractable pin at the edge of the third piece of the male part is pushed by the edge of the second barrier into the retracted position.
For a better understanding of the embodiments, reference will now be made by way of example only to the accompanying figures in which:
An elastomer strip or gasket may be provided mounted to the lower edge of the lower panel 14 to provide a dust seal against the floor F of the space. If necessary to secure the positioning of the lower panel 14, mounting clips may be attached to the lower edge of the lower panel 14 and secured to the floor F. An elastomer strip or gasket may be provided mounted to the upper edge of the upper panel 16 to provide a dust seal against the ceiling C of the space. If necessary to secure the positioning of the upper panel 16, mounting clips may be attached to the upper edge of the upper panel 16 and secured to the ceiling C. In installations wherein the ceiling C is of the suspended or drop type, a friction-based retention of the upper edge of the upper panel 16 is not practical and an attachment mechanism can be installed to the structure (for example, grid) of the suspended or drop type ceiling in support of the top of the wall.
The rear face 40 of the lower panel 14 includes a third T-slot 42a which extends adjacent to a left (or female) edge 44 along the length of the first height H1, and a fourth T-slot 42b which extends adjacent to a right edge 46 along the length of the first height H1. A third rail 45a (or bearing) with a projecting third T-flange 47a is mounted to the rear face 40 of the lower panel 14 at the upper corner aligned with the third T-slot 42a. A fourth rail 45b (or bearing) with a projecting second T-flange 47b is mounted to the rear face 40 of the lower panel 14 at the opposite upper corner aligned with the fourth T-slot 42b.
Each rail 35a, 35b, 45a, 45b is mounted to the panel face 30, 40 by screws.
The rails 35a, 35b, 45a, 45b provide a smooth rubbing or bearing surface for the panel faces 30, 40 to move against. The lower panel 14 and upper panel 16 are assembled to each other with: the projecting first T-flange 37a of the first rail 35a for the upper panel 16 inserted within the third T-slot 42a of the lower panel 14; the projecting second T-flange 37b of the second rail 35b for the upper panel 16 inserted within the fourth T-slot 42b of the lower panel 14; the projecting third T-flange 47a of the third rail 45a for the lower panel 14 inserted within the first T-slot 32a of the upper panel 16; and the projecting fourth T-flange 47b of the fourth rail 45b for the lower panel 14 inserted within the second T-slot 32b of the upper panel 16.
The sliding of the T-flanges along the T-slots supports the telescoping of the upper panel 16 relative to the lower panel 14 to provide the barrier 12 with the adjustable third height H3. When the upper panel 16 is raised to the desired height H3 for the barrier 12, it is locked into place by the use of locking screws or clips (not explicitly shown but which are configured, for example, through a screw tightening to clamp the panel against the bearing surfaces of the rails).
The opposed panel faces of the lower panel 14 are substantially planar and may optionally include texturing and/or decoration. The opposed panel faces of the upper panel 16 are substantially planar and may optionally include texturing and/or decoration. As elastomer strip or gasket may be provided on each of the faces 30 and 40 at the zone of overlap D for the telescoping panels 14 and 16 to provide a dust seal between the overlapping panels.
The side faces at the left (female) edges 34 and 44 of the upper panel 16 and lower panel 14, respectively, each include a groove 50 which extends along the length of the panel height (H2 and H1, respectively). The side faces at the right (male) edges 36 and 46 of the upper panel 16 and lower panel 14, respectively, each include a tongue 52 which extends along the length of the panel height (H2 and H1, respectively). The tongues 52 of the upper panel 16 and lower panel 14 of one barrier 12a in the wall 10 are configured to engage (i.e., be inserted within) the grooves 50 of the upper panel 16 and lower panel 14 of an adjacent barrier 12b in the wall 10 as shown in the cross-sectional view of
Reference is now made to
The groove 50 at the side face at the left (female) edge 44 of each lower panel 14 further includes a plurality of spaced apart latch openings 62. Each latch opening 62 comprises a slot portion 62a formed by the groove 50 and oriented to extend longitudinally along the length of the left edge 44 and a hole portion 62b. The slot portion 62a is larger in size than the pin shaft portion 60a. The hole portion 62b may, for example, be centered along the length of the slot portion 62a and is larger in size than the slot portion 62a, and is larger in size than the pin head portion 60b. In an embodiment, two hole portions 62b may be connected by a slot portion 62a to provide a latch opening 62 with a dog-bone shape (see,
When connecting two barriers 12 side-by-side, the pin head portion 60b of each latch pin 60 is inserted through the hole portion 62b of a corresponding latch opening 62, with the tongue 52 being inserted into the groove 50, and then shifted vertically (for example, moved downwardly) so that the shaft portion 60a of the latch pin 60 slips into the slot portion 62a of the latch opening 62 with the pin head portion 60b of the latch pin 60 being captured in the opening 62. The effect of this is to lock the side-by-side barriers 12 to each other in forming a segment or portion of the wall 10.
It will be noted that female edge of the upper panel 16 does not include any latch openings 62 aligned with the grooves 50 and the male edge of the upper panel 16 does not include any latch pins 60 aligned with the tongues 52. The reason for this is that there may be variation in height H3 along the length of a wall and it cannot be consistently assured that the pins and latch openings will align between adjacent upper panels 16. So, in the side-by-side interconnection of two barriers 12, latching using aligned pins and latch openings occurs solely between the adjacent lower panels 14.
Certain installations of the wall 10 may require a non-linear arrangement of barriers 12 as shown in
A hinge joint assembly 100 is accordingly provided in a first orientation (reference 100a, see partial perspective view in
Reference is further made to the perspective view of the hinge joint assembly 100 shown in
The female part 102 includes a first piece 110 and a second piece 112. The second piece 112 is slidably attached in an overlapping and telescoping fashion to the first piece 110. In this way, the overall height of the female part 102 of the hinge joint assembly 100 can be adjusted on site to match both the ceiling height of the space in which the temporary wall 10 is installed and the height H3 of the immediately adjacent barrier 12a.
A first face 114 of the first piece 110 includes a first T-slot 116 which extends adjacent to a side edge 118 along the length of the first piece. A second face 120 of the second piece 112 includes a first T-flange 122 which extends adjacent a side edge 124 along the length of the second piece. The first T-flange 122 is inserted within, and slides along, the first T-slot 116. The sliding of the T-flange 122 along the T-slot 116 supports the telescoping of the second piece 112 relative to the first piece 110 to provide the hinge joint assembly 100 with the adjustable third height H3. When the first piece 110 and second piece 112 are telescoped to the desired height H3 for the barrier 12, the relative positions of the pieces are locked into place by the use of locking screws or clips (not explicitly shown but which are configured, for example, through a screw tightening to clamp the first and second pieces to each other).
The faces of the side edges 118 and 124 of the first piece 110 and second piece 112, respectively, each include a groove 50 which extends along the length of the piece height. The tongue 52 at the faces of the right (male) edges 36 and 46 of the upper panel 16 and lower panel 14, respectively, of an adjacent barrier 12 are configured to engage (i.e., be inserted within) the grooves 50 of the second piece 112 and first piece 110 of the hinge joint assembly 100 when in the first orientation 100a. Conversely, when the hinge joint assembly 100 is instead in the second orientation 100b, the tongue 52 at the faces of the right edges 36 and 46 of the upper panel 16 and lower panel 14, respectively, of the adjacent barrier 12 are configured to engage (i.e., be inserted within) the grooves 50 of the first piece 110 and second piece 112 of the hinge joint assembly 100.
The faces of the side edges 118 and 124 of the first piece 110 and second piece 112, respectively, each further include a plurality of spaced apart latch openings 63 whose positions are aligned with the groove 50. Each latch opening 63 comprises a slot portion 63a that is integral with the groove and oriented to extend longitudinally along the length of the face of the side edges 118 and 124 and a hole portion 63b. The hole portion 63b is larger in size than the slot portion 63a.
When connecting the adjacent barrier 12 to the hinge joint assembly 100, the pin head portion 60b of each latch pin 60 is inserted through the hole portion 63b of a corresponding latch opening 63, with the tongue 52 being inserted into the groove 50, and then shifted vertically (for example, moved downwardly) so that the shaft portion 60a of the latch pin 60 slips into the slot portion 63a of the latch opening 63 with the pin head portion 60b of the latch pin 60 being captured in the opening 63. The effect of this is to lock the side-by-side barrier 12 and female part 102 of the hinge joint assembly 100. It will be noted that when the hinge joint assembly 100 is in the first orientation (reference 100a—
The male part 104 of the hinge joint assembly 100 includes a third piece 140 and a fourth piece 142. The fourth piece 142 is slidably attached in an overlapping and telescoping fashion to the third piece 140. In this way, the overall height H3 of the male part 104 of the hinge joint assembly 100 can be adjusted on site to match both the ceiling height of the space in which the temporary wall 10 is installed and the height H3 of the immediately adjacent barrier 12b.
A third face 144 of the third piece 140 includes a second T-slot 146 which extends adjacent to a side edge 148 along the length of the third piece. A fourth face 150 of the fourth piece 142 includes a second T-flange 152 which extends adjacent a side edge 154 along the length of the fourth piece. The second T-flange 152 is inserted within, and slides along, the second T-slot 156. The sliding of the T-flange 152 along the T-slot 156 supports the telescoping of the fourth piece 142 relative to the third piece 140 to provide the hinge joint assembly 100 with the adjustable third height H3. When the third piece 140 and fourth piece 142 are telescoped to the desired height H3 for the barrier 12, the relative positions of the pieces are locked into place by the use of locking screws or clips (in the manner noted above).
The faces of the side edges 148 and 154 of the third piece 140 and fourth piece 142, respectively, each include a tongue 52 which extends along the length of the piece height. The tongues 52 at the faces of the side edges 148 and 154 of the third piece 140 and fourth piece 142, respectively, are configured to engage (i.e., be inserted within) the grooves 50 at the faces of the left edges 34 and 44 of the upper panel 16 and lower panel 14, respectively, of the adjacent barrier 12 when the hinge joint assembly 100 is in the first orientation (reference 100a—
The faces of the side edges 148 and 154 of the third piece 140 and fourth piece 142, respectively, each further include a plurality of spaced apart retractable latch pins 61 whose positions are aligned with the tongue 52. The tongue 52 may have a discontinuity 53 at the location of each retractable latch pin 61. Each retractable latch pin 61 is installed within an opening 67 and comprises a pin shaft portion 61a extending perpendicularly away from the face of the edge 148, 154 and a pin head portion 61b mounted at the distal end of the pin shaft portion. The pin head portion 61b is larger in size than the pin shaft portion 61a. Unlike the latch pin 60 which is fixed in an extended position, the retractable latch pin 61 is spring loaded. The force exerted by the spring 65 within the opening 67 biases the retractable latch pin 61 in the extended position like the fixed extension of the latch pin 60. However, in response to force applied to the pin head portion 61b, the spring 65 is compressed and the pin 61 retracts within the opening 67.
When connecting the hinge joint assembly 100 to the adjacent barrier 12, the pin head portion 61b of certain ones of the retractable latch pins 61 are inserted through the hole portion 62b of a corresponding latch opening 62, with the tongue 52 being inserted into the groove 50, and then shifted vertically (for example, moved downwardly) so that the shaft portion 61a of the retractable latch pin 61 slips into the slot portion 62a of the latch opening 62 with the pin head portion 61b of the retractable latch pin 61 being captured in the opening 62. This is illustrated at reference 200 in
It will be noted that the plunger mechanism holding the spring and retractable latch pin is threaded to mate with the opening 67. This threaded relationship permits making a tuning adjustment of the extension distance of the pin head portion 61b away from the face 148, 150.
With reference once again to
Reference is now made to
With the hinge joint assembly 100 assembled, the inner arcuate member 228 and the outer arcuate member 238 are concentric with the hinge pin 222 inserted into the hinge opening 220. The outer hook 230 at the distal end of the inner arcuate member 228 is configured to engage the inner hook 240 at the distal end of the outer arcuate member 238 in order to preclude rotation of the female part 102 relative to the male part 104 at an angle greater than 180°. Furthermore, the extension lengths of the inner arcuate member 228 and the outer arcuate member 238 are configured preclude rotation of the female part 102 relative to the male part 104 at an angle smaller than 90°.
Reference is now made to
While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are considered illustrative or exemplary and not restrictive; the invention is not limited to the disclosed embodiments. Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims.