The present disclosure relates to a flexible cushion wrap.
Wraps can be placed around an elongate member, such as a handle, to improve grippability and user comfort. Wraps also have connection mechanisms to help secure the wrap in place on the elongate member. Certain wraps are designed for specific applications and may not be suitable for wide variety elongate member shapes. For instance, a wrap designed for the handle of a small piece of luggage may not be suitable for a handle of an infant carrier. When a wrap design for one specific application is used in manner that it was not designed for, the wrap may not improve grippability and user comfort.
An embodiment of the present disclosure is a flexible cushion wrap configured to at least partially surround an elongate member. The flexible cushion wrap can include a flexible panel having a first tapered end, a second end spaced from the first tapered end along a longitudinal direction, an upper surface, and an opposed lower surface. The flexible cushion wrap can include at least one upper connector carried by the upper surface between the first tapered end and the second end of the flexible panel, and at least one lower connector carried by the lower surface and adjacent to the first tapered end. When the flexible cushion wrap is positioned around the elongate member, the flexible panel is configured such that the at least one lower connector can attach to the at least one upper connector.
The foregoing summary, as well as the following detailed description of illustrative embodiments of flexible cushion wrap of the present disclosure, is better understood when read in conjunction with the appended drawings. It should be understood, however, that the present disclosure is not limited to the precise schematics and arrangements shown. In the drawings:
Referring to
As shown in
The panel 12 can have a length B (
The panel 12 can be formed of one or more layers of a substrate. For instance, the panel can be formed of a single layer of a substrate or two layers of a substrate that are bound together. It should be appreciated that the panel can be formed of more than two layers of a substrate. The substrate can be a textile fabric, polymeric film, or an open or closed cell foam. The substrate can be selected to provide cushioning properties to the flexible wrap 10. For instance, the substrates can be compressible through the thickness thereof so as to absorb a load applied along a direction that is normal to a longitudinally extending plane of the substrate. The textile fabric can be a woven fabric, knitted fabric, or a nonwoven fabric. Further, one or more textile fabrics can be combined with the polymer film and/or a foam layer to define the panel 12. The textile fabric can be formed of synthetic textile fibers and yarns comprising polyester, nylon, polypropylene, elastomers (e.g., neoprene) and/or other polymeric textile fibers. Further, the textile fabric can be formed of natural fibers and yarns comprising cotton, organic cotton, rayon, silk. In alternative embodiments, the textile fabrics can be formed of blends of the synthetic and natural fibers. Further, a natural textile fabric may form one layer of the substrate and a synthetic fiber-based textile fabric can form another layer of the substrate. In the illustrated embodiment, the panel 12 is formed of a knitted textile fabric comprising neoprene fibers. The textile fabrics and/or yarns and fibers that form the textile fabrics may include one or more coatings and finishes. For instance, the textile fabrics can be treated with a wicking agent that will improve moisture transport. The textile fabrics can also include antimicrobial agents.
The panel 12 includes a binding, or edge trim 42 that extends around a perimeter of the panel 12. The binding 42 can be used to minimize unraveling and provide a clean edge for the panel 12 and can be formed of a textile material that is similar to the textile material used to form the panel 12 or the binding 42 can be a different material. The binding 12 is secured to panel 12 by stitching, adhesives, thermal or ultrasonic welding mechanisms. The binding 12 can be a neoprene material, for example. In an alternative embodiment, the panel 12 may not include a binding 42. For instance, the panel 12 can be formed of material that is configured to have a clean edge, for instance a nonwoven material. The panel 12 can also include a pleat or dart to form curved corners. The corners can be curved with respect to vertical direction V.
Referring to
The arrangement of the upper and lower connectors can facilitate wrapping and securing the wrap 10 the elongate member 4. For instance, to attach the panel 12 to the elongate member (not shown) in a wrapped configuration as illustrated in
Continuing with
The second upper connector 36 is carried by the base panel portion 24 of the panel 12. The second upper connector can be disposed adjacent to the second end 16 of the panel 12, for instance, adjacent to the binding 42 that extends along the second end 16 of the panel 12. It should be appreciated that the second upper connector 36 need not be adjacent to the second end 16 as illustrated. In the illustrated embodiment, the second upper connector 36 extends from the first side portion 19b to the second side portion 21b along the lateral direction A such that the second upper connector 36 overlies the longitudinal central axis 1. The second upper connector 36 defines an elongated shape that extends along the lateral direction A. The second upper connector 36 has opposed ends 36a and 36b spaced apart along the longitudinal direction L and opposed sides (not shown) spaced apart along the lateral direction A. While the second upper connector 36 is illustrated with an elongated rectangular shape, the connector can have other shapes, such as circular, square, rectangular, and triangular. Further, the second upper connector 36 can include multiple connectors disposed on the base panel portion 24 of the panel 12. The second upper connector 36 defines a second lateral connector axis E2 that extends through opposed sides (not shown) of the second upper connector 36 and is substantially perpendicular to the longitudinal central axis 1. The intersection of the longitudinal central axis A and the second lateral connector axis E2 define a connector center F2.
The first lower connector 38 is disposed proximate to the first tapered end 14 and is carried by the tapered panel portion 22 of the panel 12. The first lower connector 38 also defines a base end 38b and a tapered end 38a that is spaced from the base end 38b along the longitudinal direction L. Further, the first lower connector 38 can extend from the first tapered side portion 19a to the second tapered side portion 21a. Thus, the first lower connector 38 can have a shape defined at least partially by the first tapered end 14 and the first and second tapered side portions 19a and 21a. The first upper connector 34 and the first lower connector 38 can have similar shapes. The first lower connector 38 defines a third lateral connector axis E3 that extends through opposed sides (not shown) of the first lower connector 38 and is substantially perpendicular to the longitudinal central axis 1. The first lower connector 38 is disposed on the lower surface 32 so as to overly the longitudinal central axis 1. The intersection of the longitudinal central axis 1 and the third lateral connector axis E3 define a connector center F3.
The second lower connector 40 is spaced from the first lower connector 38 and the second end 16 of the panel 12 along the longitudinal direction L. For instance, the second lower connector 40 is carried by the lower surface of the panel 12 at a location where the tapered panel portion 22 and the base panel portion 24 meet. It should be appreciated that the second lower connector 40 can be carried entirely by the tapered panel portion 22 or entirely by the base panel portion 24. The second lower connector 40 can have opposed ends 40a and 40b spaced apart along the longitudinal direction L and opposed sides (not shown) spaced apart along the lateral direction A. Similar to the second upper connector 36, the second lower connector 40 (
In the illustrated embodiment, the first upper connector is spaced from the second upper connector a first distance D1, wherein the first distance D1 is the distance between the first and second lateral connector axes E1 and E2. Further, the first lower connector 38 is spaced from the second lower connector 40 a second distance D2, wherein the second distance D2 is the distance between the third and fourth lateral connector axes E3 and E4. In an embodiment the second distance is less than or equal to the first distance D1. However, it should be appreciated that the second distance D2 can be greater than the first distance D1. The first distance D1 can range between about 2.0 in (5.08 cm) and about 8.0 in (20.32 cm), and the second distance D2 can range between about 2.0 in (5.08 cm) and about 8.0 in (20.32 cm). In the illustrated embodiment, first distance D1 is about 3.5 in (8.89 cm) and the second distance D2 is about 4.0 in (10.16 cm).
The panel 12 is formed of a flexible material so that the panel 12 can flex or bend as needed to wrap around an elongate member. Referring again to
Each connector 34, 36, 38, and 40 can be a hook and loop panel. In the illustrated embodiment, the first upper connector 34 is a hook-type panel and the first lower connector is a loop-type panel that is configured to receive and attach to the hook-type panel of the first upper connector 34. Accordingly, the second upper connector 36 is a hook-type panel and the second lower connector 40 is a loop-type panel that is configured to receive and attach to the hook-type panel of the second upper connector 36. While hook and loop panels are illustrated, other types of connectors can be used. For instance, the connector can be snap fasteners, claps, clips, rivets, or any other structure or device that can connect two objects together. Further, the substrate can be configured to define the connectors. For instance, the substrate can be a textile fabric with a plurality of hook structures formed thereon that define one or more of the connectors on the upper surface 30 of the panel 12 described above. The corresponding connector on the lower surface 32 of the panel 12 can include a plurality of loop structures that are configured to attach to the plurality of the hook structures. In alternative embodiments, the attachment mechanism can include any combination of the connectors as described herein and/or pressure sensitive adhesives.
Another embodiment of the present disclosure includes a method for applying a cushion wrap to an elongate member. The method can include positioning a flexible wrap as described herein to surround the elongate member. For instance, the wrap 10 can be coiled around the elongate member such that the first lower connector 38 is removably attached to the first upper connector 34. Further, the wrap 10 can be coiled around the elongate member such the second lower connector 40 is removably attached to the second upper connector 36. The wrap 10 is reversible. Thus, it should be appreciated that while the wrap 10 is configured to wrap around the handle 4 of the load transport device 2 such that the upper surface 30 faces outwardly from the handle 4 as shown in
Another embodiment of the present disclosure includes a method for manufacturing the wrap 10 described above. The method can include forming one or more substrates. Forming substrates can include, for instance, weaving a textile fabric, knitting a textile fabric, forming a nonwoven fabric, forming a polymeric film, and/or forming a foam. The forming step can include combining one or more substrates to form an assembly or laminate of layered substrates. The method can also include shaping, subsequent to the forming step, the substrates into a shape that defines the panel 12, or alternatively, into a shape for subsequent assembly. The shaping step can include cutting the one or more substrates into the shape of the panel 12 as described above, e.g. such that panel 12 includes the first tapered end 14 and the second end 16. Shaping can alternatively include folding a portion of the substrate to include one or more folds or darts to allow the substrate to be formed into a panel 12 with curved corners as discussed above. Further, the shaping step can include cutting the substrate with a cutting machine or device having a cutting blade or laser, or any other device or process for defining a shape of a material. In an alternative embodiment, for instance for textile materials, the forming step can include fabric formation and shaping using a single piece knitting machine. The method can also include the step attaching at least one upper connector, such as a hook and loop panel, to the upper surface 30 of the panel 12 at a location between an opposed first la and second lb ends thereof. The method can further include attaching at least one lower connector, such as a hook and loop panel, to the lower surface 32 of the panel 12 and adjacent to the first tapered end 14 such that the at least one lower connector is carried by the tapered panel portion 22. It should be appreciated that the method can also include attaching a pair of spaced apart connectors to the upper surface 30 of the panel 12 and attaching a pair of spaced apart connectors to the lower surface 32 of the panel 12. The step of attaching the connectors to the panel 12 can include stitching the connectors to the panel 12, bonding the connectors to the panel 12 and/or sealing the connectors to the panel 12 (e.g. ultrasonic and/or heat sealing).
Although the disclosure has been described in detail, it should be understood that various changes, substitutions, and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims. Moreover, the scope of the present disclosure is not intended to be limited to the particular embodiments described in the specification. As one of ordinary skill in the art will readily appreciate from the processes, machines, manufacture, composition of matter, means, methods, or steps, presently existing or later to be developed that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein that may be utilized according to the present disclosure
This application is a continuation of U.S. Design patent application Ser. No. 29/458,025, filed Jun. 14, 2013, the entire disclosure of which is incorporated herein by reference for all purposes.
Number | Date | Country | |
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Parent | 29458025 | Jun 2013 | US |
Child | 13930049 | US |