This invention relates to flexible fastening straps, and more particularly to such straps with heads defining slots for receiving an opposite end of the strap.
As an alternative to rope or twine, fastening straps with touch fastening elements can be easily manipulated to secure objects without the necessity of tying knots and without heavy structural buckles. Some of the simplest such straps are lengths of two-sided fastener material, with one side carrying a field of male fastener elements such as hooks, and the other a field of female fastener elements, such as loops or engageable fibers. Wrapping the strap about an object such that one side overlays and contacts the others results in a releasable engagement that can be undone by peeling the two engaged sides apart.
Various improvements in such straps have been made. For example, some such straps now have an enlarged head at one end that defines a slot through which the other end can be passed. Further improvements are sought.
Various aspects of the invention feature an elongated fastening strap, including a length of flexible material with two opposite faces bounded by lateral edges extending along the length of flexible material, and mutually engageable touch fastener elements carried on the faces of the flexible material to releasably fasten overlapping portions of the flexible material together with the fastening strap wrapped about an object.
According to one aspect of the invention, the length of flexible material has a perimeter shaped to form a head and a tail extending from the head to a distal end opposite the head, the tail having lateral edges defining a nominal width between them. The strap also includes a grommet of greater thickness than the flexible material and secured to overlay the head on two opposite sides of the head. The head defines, at the grommet, a transverse slot of a length sufficient to receive through the slot the distal end of the tail.
In some embodiments, the grommet forms an inner edge of the slot.
In some examples, the head is formed by two layers of the flexible material, joined at a fold. Preferably, the head has exposed surfaces carrying engageable loop fibers. The two layers may be permanently welded together across the head, for example.
In some cases, the nominal width is constant along the strap, other than at the head and, in some cases, adjacent the distal end of the tail.
In some embodiments, the tail includes an interference section, extending from the head toward the distal end of the tail a distance of at least half an overall length of the head and less than an overall length of the tail, in which the tail is of cross-sectional dimensions selected to define an interference fit with respect to the slot, such that when the interference section is manually pulled into the slot, friction in the slot retains the tail in the slot.
In some cases, the interference section features two overlapped layers of the flexible material.
In some examples, the slot length is at least as great as the nominal width in the interference section, the slot having curved ends that reduce the slot length toward sides of the slot and the interference section being of sufficient cross-section thickness that corners of the tail cross-section interfere with the curved ends of the slot.
The nominal width may be greater along the interference section of the tail than in a distal section of the strap extending from the interference section to the distal end. The transverse slot length may be between 3.0 and 8.0 percent greater than the nominal width of the tail in the distal section, for example.
In some embodiments, the tail includes an undulating width portion at an end of the interference section opposite the head, along which the width of the tail fluctuates between local minima and maxima, the width of the tail at the maxima selected to cause interference in the slot as the undulating width portion is pulled through the slot.
In some examples, the flexible material includes, or is in the form of or consists of, a laminate of a loop material forming one of the two opposite faces of the flexible material, and a resin layer carrying male touch fastener elements and forming the other of the two opposite faces of the flexible material.
In some cases, the loop material comprises or is a knit material. In some cases, the loop material comprises or is a non-woven material.
In some embodiments, the grommet features or is fashioned of molded resin. In some cases, the touch fastener elements carried on one of the two opposite faces have discrete resin stems extending from a layer of resin, and the molded resin of the grommet is of a higher durometer than the layer of resin. The molded resin of the grommet may have a hardness of between 60 and 80 Shore D, for example.
In some configurations, the grommet consists of two identical grommet halves, each grommet half having a flange overlaying a respective side of the flexible material adjacent the slot.
In some cases, the grommet halves are joined at a perimeter of the slot to form an inner edge of the slot.
The grommet halves may be welded together about the slot, for example.
The transverse slot length, in some examples, is between 3.0 and 8.0 percent greater than the nominal width of the tail.
According to another aspect of the invention, the length of flexible material has a perimeter shaped to form a head joined to a tail at a neck, the tail extending to a distal end opposite the head. The head has an overall length, from the neck to an outer edge of the head opposite the tail, and defines through the head a transverse slot with bounded ends, the slot sized to freely receive the distal end of the tail. The tail includes an interference section, extending from the neck toward the distal end of the tail a distance of at least half the overall length of the head and less than an overall length of the tail, in which the tail is of cross-sectional dimensions selected to define an interference fit with respect to the slot, such that when the interference section is manually pulled into the slot, friction in the slot retains the tail in the slot.
In some embodiments, the interference section features or consists of two overlapped layers of the flexible material.
The head, in some examples, is formed by two layers of the flexible material, joined at a fold, the two layers extending along the interference section. The overlapped layers preferably have exposed surfaces carrying engageable loop fibers. The two layers may be permanently welded together across the head and along the interference section, for example. In some cases, the tail has an overall width that is constant along both the interference section and a portion of the tail beyond the interference section.
In some embodiments, the slot length is at least as great as a nominal width of the tail in the interference section, the slot having curved ends that reduce the slot length toward sides of the slot and the interference section being of sufficient cross-section thickness that corners of the tail cross-section interfere with the curved ends of the slot.
In some cases, the tail is of greater width along the interference section of the tail than in a distal section of the tail extending from the interference section to the distal end of the tail. The transverse slot length may be, for example, between 3.0 and 8.0 percent greater than a nominal width of the tail in the distal section.
In some embodiments, the tail includes an undulating width portion at an end of the interference section opposite the head, along which the tail is of width that fluctuates between local minima and maxima, the width of the tail at the maxima selected to cause interference in the slot as the undulating width portion is pulled through the slot.
In some examples, the flexible material comprises or is in the form of or consist of a laminate of a loop material forming one of the two opposite faces of the flexible material, and a resin layer carrying male touch fastener elements and forming the other of the two opposite faces of the flexible material. The loop material may feature, or consist of, a knit material or a non-woven material, for example.
In some embodiments, the strap also has a grommet of greater thickness than the flexible material and secured to overlay the head on two opposite sides of the head, with the slot extending through the grommet. The grommet may be of molded resin, for example, and may consist of two identical grommet halves, each grommet half having a flange overlaying a respective side of the flexible material adjacent the slot. Alternatively, the grommet may be molded in place onto the flexible material of the head.
According to another aspect of the invention, the length of flexible material is folded to have a perimeter shaped to form a head joined to a tail at a neck, the tail extending to a distal end opposite the head. The head defines through the head a transverse slot with bounded ends, the slot sized to freely receive the distal end of the tail. The head has or features or consists essentially of two overlapping layers of the length of flexible material joined at a fold, with the slot extending through both of the two overlapping layers and with only one of the two overlapping layers extending to the distal end of the tail.
Preferably, the head has exposed surfaces carrying engageable loop fibers.
In some cases, the two layers are permanently welded together across the head.
In some embodiments, the two layers are overlapped along an interference section of the tail, extending from the neck toward the distal end of the tail a distance less than an overall length of the tail, in which the tail is of cross-sectional dimensions selected to define an interference fit with respect to the slot, such that when the interference section is manually pulled into the slot, friction in the slot retains the tail in the slot.
In some cases, the tail has an overall width that is constant along both the interference section and a portion of the tail beyond the interference section.
In some examples, the slot has a length between the bounded ends that is at least as great as a nominal width of the tail in the interference section, the slot having curved ends that reduce the slot length toward sides of the slot and the interference section being of sufficient cross-section thickness that corners of the tail cross-section interfere with the curved ends of the slot.
In some examples, the tail is of greater width along the interference section of the tail than in a distal section of the tail extending from the interference section to the distal end of the tail.
In some embodiments, the tail includes an undulating width portion at an end of the interference section opposite the head, along which the tail is of width that fluctuates between local minima and maxima, the width of the tail at the maxima selected to cause interference in the slot as the undulating width portion is pulled through the slot.
In some embodiments, the flexible material comprises or consists essentially of a laminate of a loop material forming one of the two opposite faces of the flexible material, and a resin layer carrying male touch fastener elements and forming the other of the two opposite faces of the flexible material. The loop material may be, for example, a knit material or a non-woven material, or in some cases a woven material.
Some examples of the strap also have a grommet of greater thickness than a combined thickness of the overlapped layers of flexible material in the head and secured to overlay the overlapped layers on two opposite sides thereof, the slot extending through the grommet.
The grommet may be of molded resin, for example. In some cases, the grommet consists of two identical grommet halves, each grommet half comprising a flange overlaying a respective side of the flexible material adjacent the slot. Preferably, the grommet forms an inner edge of the slot.
Yet another aspect of the invention features a method of making a fastener strap, including cutting a length of two-sided fastener material and folding one end to form an enlarged two-layer head defining a slot for receiving a tail of the strap. Another aspect of the invention features cutting the length of fastener material to form a strap with a head, and securing a grommet of greater thickness than the fastener material to the head, with a slot defined through the grommet for receiving the tail of the strap.
The various concepts described herein can be employed to provide a useful strap that can be produced at acceptable costs and with improved utility. Doubling of the material in the head and/or providing the described grommet can enhance both the feel and function of the head of the strap, such as by reducing the chance of unintended engagement during threading and enhancing the strength of the edges of the aperture, resulting in a strap much more suitable for high strength, heavy duty use, while the engagement of various portions of the edges of the strap with the ends of the slot can provide additional utility.
The details of one or more embodiments of the invention are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the invention will be apparent from the description and drawings, and from the claims.
Like reference symbols in the various drawings indicate like elements.
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The length of flexible material 18 has two opposite ends, including a head end or head 14 and a tail 15 joined at the head 14 at a neck 17 and extending to a distal end 16. The lateral edges 24 and 26 define a nominal width W between them along the tail. In this example, the width W of the strap is constant along the entire length of a central region of the tail, extending from head 14 to distal end 16.
As shown, the head end 14 of the length of flexible material 18 has a width W1 greater than the nominal width W, and the fastening strap defines, at the head end 14 of the length of flexible material, a transverse slot 34 of a length L sufficient to receive through the slot the distal or tail end 16 of the length of flexible material. The slot 34 is bounded by a grommet 36 of greater thickness than the flexible material, overlaying the head 14 on two opposite sides of the head.
Referring next to
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With the head folded, the grommet pieces are applied from opposite sides of the head, with the stems of the grommet pieces extending into the aperture 46 and interlocking to form the grommet 36 defining slot 34, as seen in the far right image of
As another embodiment, the strap can be in the form of the middle illustration of
Alternatively, the strap can be formed without a double-thickness head.
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It should be noted with all of the above examples in which the width of certain portions of the strap are such that the strap edges bear against the ends of the slot to resist motion, such resistance is not the only means of retaining the strap about a wrapped object. Rather, the portion of the distal end of the strap extending through the slot is simply laid against the surface of the strap against the wrapped object, to releasably engage the cooperating touch fasteners on the opposite sides of the strap.
It should also be noted that the above grommet head structure may be employed to advantage on touch fastener straps of different arrangements of fastening elements. For example, such a head may be employed on a strap with both male and female fastening elements on the same side of the strap, such as with the female fastening elements covering a first length and the male fastening elements covering a second length. With the distal end of the strap pulled through the grommet slot and then folded back such that part of the first length, having been pulled through the slot, overlays part of the second length, wrapped against the object, the cooperating male and female fastener elements will releasably engage to hold the strap in place with a fold at the slot.
While a number of examples have been described for illustration purposes, the foregoing description is not intended to limit the scope of the invention, which is defined by the scope of the appended claims. There are and will be other examples and modifications within the scope of the following claims.
Number | Date | Country | |
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63438023 | Jan 2023 | US |