The present disclosure generally relates to a flexible impeller pump for use in pumping flowable food products, such as condiments, from a storage container or bag. More specifically, the present disclosure relates to a flexible impeller pump that includes three separate components that can be easily disassembled for cleaning and reassembled for use or can be disposed of after use.
Flowable food products can include a wide variety of products, such as condiments (i.e. ketchup, mustard, mayonnaise, tartar sauce, etc.), syrups, dressings, cheeses, fudge, caramel or other similar food products that can flow and thus be pumped. Flowable food products can include a wide range of viscosities, non-Newtonian properties, include small particulates and can be dispensed in a wide range of temperatures from cold to hot. Flowable food products can also be heated food products such as liquid cheese or chilled food products.
One of the design objectives of the present disclosure was to develop a pump that was flexible enough in its inherent design to allow for either cleaning and reuse or disposal after use with minimal redesign of the pump. The pump of the present disclosure is designed to have a minimum number of parts to make it as simple as possible for cleaning. Such a design also lends itself to low-cost production if automation and material reduction methods are employed. Depending on material selections to reduce cost (and possibly product life), the pump of the present disclosure can be used as a non-cleanable disposable solution should that be desired for certain applications and food service locations. In such an exemplary embodiment for a disposable pump, it would be likely to mechanically secure the cover to the pump body, such as using ultrasonic welding, making it a permanent assembly.
The present disclosure utilizes a flexible impeller pump that is formed from a reduced number of components such that the pump can be easily assembled and disassembled for cleaning. Further, the components of the flexible impeller pump are molded in a way to prevent separation during assembly and disassembly.
The present disclosure relates to a flexible impeller pump for use with a flowable food product dispenser. More specifically, the present disclosure is directed to a flexible impeller pump that can be used with a variety of food product dispensers and can be easily disassembled, cleaned and reassembled.
The flexible impeller pump includes three primary components: a pump body, an impeller assembly and a cover. The three components are assembled together and the entire pump assembly can be installed in a food product dispenser and driven by an electric motor to draw a flowable food product through the pump for dispensing as needed.
The pump body includes an inlet port and an outlet port extending from a main body portion. The inlet and outlet ports include barbs for connection to a flexible line for receiving food products or dispensing the food product through an outlet conduit. The barbs on the inlet and outlet ports can also be used to connect the pump body to one of several different fittings. The pump body is molded from a plastic material that can be cleaned and reused.
The impeller assembly of the flexible impeller pump includes an impeller shaft and an over molded flexible impeller portion having a series of impeller vanes. The impeller vanes contact the inner wall of the main body to create suction to draw the flowable food products through the pump body.
The cover of the pump assembly includes a cover member and a seal over molded into the cover member. The seal cannot separate from the cover member such that the seal remains a part of the cover member. The cover is removably attached to the body in an embodiment in which the pump can be cleaned. In a disposable embodiment, the cover would be mechanically secured to the pump body. Such a mechanical connection could be carried out by ultrasonic welding in one exemplary embodiment, although other mechanical connections, such as an FDA approved adhesive, are contemplated.
The pump assembly is designed to be used with a plurality of different fittings. The fittings allow the pump assembly to be used with different supplies of food products, such as food packaging from different food manufacturers. One example of a common food package is a 1.5 gallon Cryovac Pouch with a fitment. In another possible use, the fitment would allow for a direct supply of food product through a tube or line. Another type of fitting can include a valve to prevent dripping of the food product during disconnection of the supply from the pump assembly.
The flexible pump assembly of the present disclosure allows for use with a wide range of dispensers and over a wide range of operating speeds. The elastomeric properties of the impeller vanes allow for a wider variation in tolerances, which allows for the use of molding of the components.
Various other features, objects and advantages of the invention will be made apparent from the following description taken together with the drawings.
The drawings illustrate the best mode presently contemplated of carrying out the disclosure. In the drawings:
In the embodiment shown in
The operation of the drive motor 6 is controlled by a controller 7 positioned within the outer housing 8 of the food product dispenser. The controller 7 is operable to control the direction of operation of the drive motor 6, the duration of operation, the speed of operation and any other parameters needed to dispense the desired quantity of food product. In the embodiment shown, the controller 7 is connected to a user input device 9 that allows a user to initiate and control the dispensing of the food product. It is contemplated that the input device 9 could be various different devices. In one exemplary embodiment, the input device 9 can be a touch-free proximity sensor that can detect the presence of a hand of the user. Upon detection, the user input device provides a signal to the controller 7, which can then control the operation of the pump 10. The user input device 9 could also be a touch pad, switch, or any other device that allows a user to indicate that the food product need to be dispensed. The use of a touch-free sensor allows food product to be dispensed without physical contact between the user and any portion of the outer housing 8.
In the embodiment shown, the port 12 is designated as the inlet port while the port 14 is designated as the outlet port. The impeller pump 10 includes a pump body 16 that is sized to receive an internal impeller assembly and is enclosed by a cover 18. The impeller pump 10 can be constructed in an embodiment in which the cover 18 can be removed for cleaning or in another embodiment in which the cover 18 is mechanically secured to the pump body 16, such as by ultrasonic welding or adhesives, and the entire pump would be disposable after use.
The impeller is designed to rotate within the pump body 16 to draw food product into the pump body 16 through the inlet port 12 and push the food product out through the outlet port 14.
In one exemplary embodiment, the impeller assembly 20 is formed from an FDA approved thermoplastic vulcanizate (TPV) that is formed in an over molding process that creates a chemical bond between the vanes 26 of the impeller and an internal impeller shaft. The two components that form the impeller assembly 20 are chemically and mechanically bonded together to create a single component that will not separate during use and cleaning.
The cover 18 is also formed from an FDA approved plastic with a seal member that is over molded or two-shot molded in place with the main body of the cover 18. Since the seal is permanently attached to the cover, there is no possibility of losing the seal or having the seal being misplaced during cleaning. The seal interacts with the pump body 16 during use to prevent leakage as the rotating impeller assembly 20 moves food product through the pump 10.
As illustrated in
As further illustrated in
As can be seen in
The outer edge 45 of the cover member includes a series of locking tabs 47 that are spaced equally around the outer circumference of the cover member 18. The outer surface 48 includes a protruding engagement fin 49 that extends from the otherwise flat face surface 51. The engagement fin 49 allows a point of contact for a user to rotate the entire cover member 18 in either a counterclockwise locking direction or a clockwise unlocking direction as show by the indicators 53 molded into the face surface 51.
When the cover member 18 is installed onto the pump body 16, the locking tabs 47 are received beneath locking projections 55 formed along the inner wall of the pump body 16, as best understood in
As can be understood in
The associated geometry in all of the fittings is designed to be fully encapsulating to reduce creep and to enhance strength. The compression on the conical nose 69 of the pump body is controlled by accurately locating the surface in the shutoff.
The shutoff fitting 72 is designed such that food product lines can be connected and disconnected from the pump 10 without food product leaking. In the embodiment shown in
As can be understood by the above description, the flexible impeller pump of the present disclosure creates a flexible impeller that is inherently easier to seal due to the elastomeric properties of the impeller. By comparison to other types of pumps, such as a gear pump or a vane pump, the flexible impeller pump of the present disclosure creates sealing that can be accomplished with interference fits that are within the process capabilities of injection molding. Further, the injection molding process can bond the flexible impeller to the rigid drive shaft to accomplish a reduction in the number of separate parts to be handled during cleaning. The flexible impeller pump of the present disclosure can operate over a wide variety of speeds and, due to the inherent elastomeric properties, generally exhibits less pump slip at low speeds compared to gear or vane pumps.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to make and use the invention. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
The present application is a continuation of U.S. patent application Ser. No. 17/321,900, filed on May 17, 2021, and is based on and claims priority to U.S. Provisional Patent Application Ser. No. 63/112,423 filed on Nov. 11, 2020, the disclosures of which are incorporated herein by reference.
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Number | Date | Country | |
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Parent | 17321900 | May 2021 | US |
Child | 17357251 | US |