Patent Application
20180062332
This application claims the priority of Japanese patent application JP2014-257208 filed on Dec. 19, 2014, the entire contents of which are incorporated herein.
The present invention relates to a flexible linking terminal and an electricity storage module.
Conventionally known is technology in which a terminal is connected to an end portion of a braided wire. A braided wire equipped with a terminal metal fitting in Patent Document 1 (JP 2014-11133A) is provided with a crimping portion obtained by gathering and welding metal wires at the end of the braided wire, and a barrel for a round terminal is crimped to the crimping portion.
Incidentally, in Patent Document 1, since the crimping portion is formed by gathering the metal wires at the end of the braided wire, the crimping portion can be formed at only the end portion of the braided wire. Therefore, a terminal metal fitting cannot be formed at locations other than both end portions of the braided wire, and if the braided wire is connected to three or more locations, for example, the braided wires equipped with a plurality of terminal metal fittings need to be connected between electrodes, and this has been problematic in that the number of parts increases.
The present design was made based on the above-described circumstances, and an object thereof is to provide a flexible linking terminal in which a plurality of terminals are linked, allowing the absorption of tolerances.
A flexible linking terminal of the present design includes a braided wire constituted by a plurality of metal wires and a plurality of terminals that are spaced apart from each other and connected to the braided wire, in which the terminals each include a fixing portion that is fixed to the braided wire and a connection portion that protrudes in a direction intersecting a direction in which the plurality of terminals are lined up and that is connectable to an external portion.
According to the flexible linking terminal having this configuration, since the connection portions for connection to the external portions protrude in the direction intersecting the direction in which the plurality of terminals are lined up, if the number of terminals is increased, a plurality of terminals that correspond to the number of counterparts can be fixed to the braided wire by fixing the fixing portions of the terminals to locations other than end portions of the braided wire. Also, flexibility for enabling positional shifting between terminals in accordance with tolerances to counterparts can be obtained due to the braided wire. Therefore, a plurality of terminals that correspond to the number of counterparts can be linked by the flexible linking terminal, allowing the absorption of tolerances.
An embodiment of the present design preferably has the following aspects.
The fixing portions are fixed to the braided wire by welding.
The braided wire has a tubular shape, the side of the fixing portions on an overall circumference of the braided wire at positions corresponding to positions of the fixing portions is welded, whereas the side opposite to the fixing portions is not welded.
Accordingly, a tolerance absorption range can be increased because the side opposite to the fixing portions can be easily moved since only the side of the fixing portions on the overall circumference of the braided wire is welded.
The fixing portions are fixed to the braided wire by crimping.
The fixing portions are provided on both sides of the braided wire so as to hold the braided wire.
Accordingly, the fixing portions can strongly fix the braided wire on both sides, and thus the reliability of connection can be improved.
An electricity storage module including a plurality of power storage elements each having a positive electrode and a negative electrode and the flexible linking terminal that is attached to the plurality of power storage elements and to which the electrodes and the terminals are connected.
Accordingly, tolerances between power storage elements can be absorbed and the plurality of electrodes can be connected by the braided wire of the flexible linking terminal.
According to the flexible linking terminal of the present design, the plurality of terminals can be linked, allowing the absorption of tolerances.
Embodiment 1 will be described with reference to
As shown in
As shown in
The fixing portion 22 is provided with a welding recess 23 that becomes rectangularly depressed due to heat and pressure during welding. Note that before welding the fixing portion 22 has the same flat plate shape as the connection portion 24. In the present embodiment, the fixing portions 22 and the braided wire 27 are welded by resistance welding. Note that the type of welding is not limited to resistance welding, and the fixing portions 22 and the braided wire 27 may also be connected by laser welding or ultrasonic welding. An insertion hole 25 into which the electrode 13A and 13B are insertable is formed through the connection portion 24.
The braided wire 27 is provided with an overall rectangular tubular shape by weaving multiple thin metal wires (bare metal wires) into a mesh, and has such flexibility and conductivity that the braided wire 27 can easily undergo flexural deformation and have electric conduction. The braided wire 27 has a sufficient thickness to be capable of transmitting the power for driving a vehicle, and a braided wire obtained by weaving bare soft copper wires, oxygen-free soft copper wires, and tin-plated soft copper wires can be used, for example. Also, the braided wire is not limited to a copper wire, and a braided wire obtained by weaving copper alloy wires, aluminum wires, aluminum alloy wires, or other metal wires may also be used.
The inside of the braided wire 27 is a through hole 29 into which an insertion member 19 formed along the full length of the braided wire 27 is insertable. The through hole 29 has a rectangular cross section, and the belt-shaped insertion member 19 (see
The braided wire 27 is provided with a rectangular tubular shape with joining surface portions 27A that are in contact with the fixing portions 22, facing surface portions 27C that face the joining surface portions 27A across a space, and linking surface portions 27B and 27D that link the joining surface portions 27A and the facing surface portions 27C. The joining surface portions 27A are welded to the fixing portions 22, and the facing surface portions 27C and the linking surface portions 27B and 27D are not welded to the fixing portions 22. The welding recesses 28 are formed in the welded portions of the facing surface portions 27A. These welding recesses 28 do not have flexibility and are solidified.
With a method for manufacturing the flexible linking terminal 20, a flexible linking terminal 20 in which a plurality of terminals 21 are linked by the braided wire 27 can be formed by inserting the insertion member 19 into the through hole 29 of the braided wire 27 over its full length, disposing the terminals 21 on the braided wire 27 at equal intervals, and performing resistance welding in which a metal mold is pressed against the fixing portions 22 and applying pressure and power to the insertion member 19. In this flexible linking terminal 20, the electrodes 13A and 13B are inserted into through holes 25 of the terminals 21 with the braided wire 27 being disposed on the terminals 21. When the flexible linking terminal 20 is attached to the plurality of power storage elements 11, the electricity storage module 10 is formed.
According to the present embodiment, the following functional effects and effects are obtained.
According to the flexible linking terminal 20 of the present embodiment, the connection portions 24 for connection to the external portions protrude in the direction orthogonal to (direction intersecting) the direction in which the plurality of terminals 21 spaced apart from each other are lined up, and thus if the number of terminals 21 is increased, a plurality of terminals 21 that correspond to the number of counterpart electrodes 13A and 13B can be fixed to the braided wire 27 by fixing the fixing portions 22 of the terminals 21 to locations other than the end portions of the braided wire 27. Also, flexibility for enabling positional shifting between terminals 21 in accordance with tolerances between counterpart power storage elements 11 can be obtained due to the braided wire 27. Therefore, a plurality of terminals 21 that correspond to the number of counterpart electrodes 13A and 13B can be linked by the flexible linking terminal 20, allowing the absorption of tolerances.
Also, the braided wire 27 has a tubular shape, and on the overall circumference of the braided wire 27 at positions corresponding to those of the fixing portions 22, the joining surface portions 27A (the side of the fixing portions 22) are welded and the facing surface portions 27C (the side opposite to the fixing portions 22) are not welded.
Accordingly, the side opposite to the fixing portions 22 is easily movable since only the side of the fixing portions 22 is welded on the overall circumference of the braided wire 27, and thus a tolerance absorption range can be increased. Also, since the braided wire 27 has a tubular shape, the strength of the braided wire 27 can be maintained and welding can be performed with an appropriate thickness, compared to the case where both the joining surface portions 27A and the facing surface portions 27C are welded.
Also, an electricity storage module 10 is provided that includes a plurality of power storage elements 11 each having a positive electrode 13A and a negative electrode 13B, and a flexible linking terminal 20 that is attached to the plurality of power storage elements 11 and to which the electrodes 13A and 13B and the terminals 21 are connected.
Accordingly, due to the braided wire 27 of the flexible linking terminal 20, adjacent electrodes 13A and 13B can be connected, while absorbing tolerances between power storage elements 11.
Next, Embodiment 2 will be described with reference to
As shown in
Next, Embodiment 3 will be described with reference to
As shown in
According to Embodiment 3, the flexible linking terminal 40 in which a required number of terminals 32 are linked with the braided wire 41 can be formed by continuously welding the terminals 32 to the braided wire 41 and cutting the braided wire 41 as needed, and thus the number of terminals 32 can be changed easily.
Next, Embodiment 4 will be described with reference to
A flexible linking terminal 50 of Embodiment 4 is obtained by welding only half the areas of the fixing portions 22 and the braided wire 27 in Embodiment 2. Specifically, as shown in
According to Embodiment 4, in the braided wire 27 overlapping with the fixing portions 52, portions that are not welded, i.e. portions other than the welding recesses 55 can be easily moved, and thus a tolerance absorption range can be increased.
Next, Embodiment 5 will be described with reference to
As shown in
According to Embodiment 5, in the braided wire 63 overlapping with the fixing portions 62, portions that are not welded can be easily moved, and thus a tolerance absorption range can be increased.
Next, Embodiment 6 will be described with reference to
As shown in
In a method for manufacturing the flexible linking terminal 70, the braided wire 77 is inserted from the connection portion 24 side between the facing portions 72A and 72B of the terminals 21, and the sides opposite to the crimping recesses 73A and 73B enter the braided wire 77 by crimping the facing portions 72A and 72B with a metal mold, and the fixing portions 72 are fixed to the braided wire 77.
According to Embodiment 6, since the braided wire 27 can be strongly fixed from both sides by the fixing portions 72, the reliability of connection can be increased.
The present invention is not merely limited to the embodiments described above using the foregoing description and drawings, and embodiments such as the following are also encompassed in the technical scope of the present invention.
The number of terminals 21 and the length of the braided wire 27 are not limited to the number and the length of the above-described embodiments, and may be changed as appropriate. Also, the shape of the terminal is not limited to round, and may be changed to various shapes.
Although the terminals 21 are disposed at equal intervals in the above-described embodiments, the terminals 21 may also be disposed at non-equal intervals.
Although in the terminals 21, 32, 51, 61, and 71, the connection portions 24 protrude in the direction orthogonal to the direction in which the terminals are lined up (the direction in which the braided wires 27, 31, 41, 54, and 77 extend), there is no limitation to this, and the connection portions 24 may protrude in a direction that intersects the direction in which the braided wires 27, 31, 41, 54, and 77 extend. Also, the plurality of terminals are not limited to terminals whose connection portions 24 protrude in the same direction, and may also protrude in opposite directions. For example, terminals whose connection portions 24 protrude in one direction orthogonal to the direction in which the braided wire extends, and terminals whose connection portions 24 protrude in the direction opposite to that direction may be disposed alternately.
It is to be understood that the foregoing is a description of one or more preferred exemplary embodiments of the invention. The invention is not limited to the particular embodiment(s) disclosed herein, but rather is defined solely by the claims below. Furthermore, the statements contained in the foregoing description relate to particular embodiments and are not to be construed as limitations on the scope of the invention or on the definition of terms used in the claims, except where a term or phrase is expressly defined above. Various other embodiments and various changes and modifications to the disclosed embodiment(s) will become apparent to those skilled in the art. All such other embodiments, changes, and modifications are intended to come within the scope of the appended claims.
As used in this specification and claims, the terms “for example,” “e.g.,” “for instance,” “such as,” and “like,” and the verbs “comprising,” “having,” “including,” and their other verb forms, when used in conjunction with a listing of one or more components or other items, are each to be construed as open-ended, meaning that the listing is not to be considered as excluding other, additional components or items. Other terms are to be construed using their broadest reasonable meaning unless they are used in a context that requires a different interpretation.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014-257208 | Dec 2014 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2015/084120 | 12/4/2015 | WO | 00 |
