1. Field of the Disclosure
The invention relates in general to flexible packaging, and more particularly, to a flexible package having a dispensing bag with a hose spout which can be positioned within a generally rigid outer vessel or urn having a valve, wherein, the hose spout extends through the valve. Such a configuration precludes contact between the outer vessel and the liquid within the bag.
2. Background Art
It has become commonplace to offer iced tea and other non-carbonated beverages to customers at fast food and premium fast food restaurants. For example, many establishments have a large vessel positioned typically on a counter. The vessel has a tap that extends from the vessel for purposes of dispensing. The vessel is filled with a drink, typically a non-carbonated beverage such as iced tea, sweet tea, lemonade, etc. The user can selectively dispense the fluid from the vessel through the valve.
Problematically, when the vessel is emptied, it is typically required to be cleaned and refilled. It is often difficult to properly clean the vessel and the valve. Many times, later drinks are contaminated with either the prior contents of the vessel, bacteria or other debris that has accumulated within the vessel.
Certain solutions have been developed to minimize the need to wash and prepare the vessel for each subsequent refilling and use. For example, one solution is disclosed in U.S. Pat. No. 4,516,693 issued to Gaston. Such a solution relies upon a modified liner that has a spout that is formed from the liner material itself. Such a solution is difficult to properly position and use due to the natural characteristics of the liner material when formed into a spout.
Another solution is disclosed in U.S. Pat. No. 6,116,467 as well as U.S. Pat. App. Pub. Nos. 2010/0200613 and 2013/0037568. These publications disclose a bag having a spout that comprises a multi component spout. Such spouts generally include multiple components that require assembly and which are prone to failure or degradation due to the connections between the bag and the components of different rigidity. Each of the foregoing publications and issued patent are incorporated in their entirety herein.
The disclosure is directed to a flexible package for positionable within a vessel having an outlet controlled by a valve dispensing member. The flexible package includes a dispensing bag and a hose spout. The dispensing bag includes at least one panel and at least one seal defining a cavity with an open top and an opening extending through the at least one panel. The opening is spaced apart from the open top and spaced apart from the at least one seal. The panel includes an inner surface surrounding the opening, and an outer surface surrounding the opening. The hose spout includes an integrally molded flange and an elongated spout of a uniform material. The elongated spout extends from the molded flange and together defines an elongated channel with a proximal end and a distal end. The proximal end corresponds to the molded flange. The molded flange has an inner outer surface. The inner outer surface of the molded flange is coupled to the inner surface of the dispensing bag by a seal in sealed engagement with the elongated spout extending through about the opening thereof.
In some configurations, the at least one panel comprises a front panel and a back panel. The at least one seal includes a bottom seal and opposing first and second side seals extending therefrom. The panels and the at least one seal define an open top opposite the bottom seal, thereby defining a substantially rectangular pillow bag.
In some configurations, the opening is positioned on the front panel closer to one of the first side seal and the second side seal from the other of the first side seal and the second side seal, and closer to the bottom seal than the open top, while being spaced apart from each of the first side seal, the second side seal and the bottom seal.
In some configurations, the opening is positioned closer to one of the first side seal and the second side seal than to the bottom seal.
In some configurations the opening is positioned closest to the second side seal, than to the bottom seal and closer to the bottom seal than the first side seal.
In some configurations, the seal is spaced apart from an outer perimeter of the flange of the hose spout, and spaced apart from the opening in the front panel.
In some configurations, the hose spout includes a transition region that joins the elongated spout and the flange. The transition region has a diameter greater than the elongated spout. The opening in the front panel is larger than the transition region of the hose spout so as to be spaced apart therefrom.
In some configurations, the flange is substantially planar with the elongated spout being substantially perpendicular thereto.
In some configurations, the elongated spout includes a peak region, with the peak region oriented toward the bottom seal of the dispensing bag.
In some configurations, the peak region defines a point.
In some configurations, the outer surface of the flange is substantially planar with the elongated spout being substantially perpendicular thereof.
In some configurations, the elongated spout is multiple times longer than a largest dimension of the flange.
In some configurations, the flange is substantially circular, with the elongated spout being substantially perpendicular thereto.
In some configurations, the flange has a thickness that is greater than a thickness of the at least one panel about the opening.
In some configurations, the seal is a heat seal.
The disclosure will now be described with reference to the drawings wherein:
While this invention is susceptible of embodiment in many different forms, there is shown in the drawings and described herein in detail a specific embodiment with the understanding that the present disclosure is to be considered as an exemplification and is not intended to be limited to the embodiment illustrated.
It will be understood that like or analogous elements and/or components, referred to herein, may be identified throughout the drawings by like reference characters. In addition, it will be understood that the drawings are merely schematic representations of the invention, and some of the components may have been distorted from actual scale for purposes of pictorial clarity.
Referring now to the drawings and in particular to
One illustrative dispensing bag is shown in
The panels are then coupled together by way of seals 24. In the case of a pillow type container, the seals 24 include bottom seal 33, first side seal 35 and second side seal 37. The seals are generally perpendicular to adjacent seals and parallel to opposing seals to generally define an open top square or rectangular configuration, thereby defining a generally square or rectangular cavity 29, again with an open top. The seals may be formed through the application of heat, or through other procedures, including, but not limited to RF welding, ultrasonic welding, adhesive, among others. The disclosure is not limited to any particular manner of attachment of the panels. It will also be understood that while a rectangular configuration is contemplated, a number of different configurations are contemplated, including, but not limited to trapezoidal configurations, parallelograms, and the like. The configuration of the panels and the seals is not limited to the parallel and perpendicular relationship disclosed herein. In another configuration, the side seals may comprise folds wherein the flexible bag is formed from a tubular member that is sealed at the bottom by way of a bottom seal, and when folded into a lie flat configuration, comprises a pair of opposing, and substantially parallel folds that mimic the side seals of the flexible bag in the embodiment shown. The side opposite the bottom seal forms the open top in such a configuration.
It is contemplated that in certain embodiments, a top seal may be provided which can be removed by cutting just below the top seal from the first side seal 35 to the second side seal 37. In such a configuration, a cavity 29 can be provided in a sterilized manner which sterilization is only affected when the top is cut (effectively turning the bag into an open top bag. In other embodiments, a perforation may be provided generally parallel to the top seal and spaced apart therefrom to assist with such a cut. In other embodiments, a starting notch may be positioned, wherein the bag is configured to rip along a line that is generally parallel to top seal.
Referring again to
Hose spout 12 is shown in
The hose spout 12 includes base flange 40, transition region 42 and elongated spout 44. The flange generally comprises a substantially uniformly thick member (with a thickness of between 0.5 mm to 3mm, and more preferably about 0.70 and 0.90 mm) having a diameter of, for example, between 10 and 50 mm, and more preferably between 30 and 40 mm), although smaller and larger flanges are contemplated. The inside surface of the flange includes an attachment surface which is configured to attach to the welding region around opening 26. In the embodiment shown, the base flange is generally planar, although, it is contemplated that the base flange may be conical in configuration, or that it may follow a particular contoured configuration for a particular application (so as to fit into a particularly configured vessel/valve configuration). It will be understood that the base flange of the hose spout can be heat sealed, adhered, or otherwise attached to the outside surface of the bag about the welding region so as to provide a fluid tight bond therebetween.
The elongated spout 44 generally extends perpendicularly from the base flange 40 with a transition region 42 spanning therebetween, so as to insure the transition from the flange to the spout. The transition region may have an increased thickness as it transitions from the flange to the elongated spout, and may have a filleted radius of approximately 1 to 4 mm, and more preferably about 3 mm. It will be understood that these structures define elongated channel 48 therein. It is contemplated that the length of the elongated spout is between 100 mm and 250 mm and more preferably between 120 and 150 mm. Of course, other dimensions are likewise contemplated. It is contemplated that the diameter of the elongated spout is between 8 mm and 11 mm, and more preferably about 9.3 mm. The elongated channel has a diameter of approximately 6.9 mm in such a configuration leading to a wall thickness of approximately 1.2 mm. The elongated spout may also be oblique to the flange (such that it is angled at a particular angle). The elongated spout may comprises a generally linear configuration (although the flexibility of the material will tend to bend under force, such as the force of gravity). It is also contemplated that the elongated spout may be molded into a curved or segmented configuration when in an unstressed state. The elongated spout may be slightly inwardly tapered along the length thereof between proximal end 41 and distal end 43. It will be understood that in other embodiments, the cross-sectional configuration may be uniform along the length thereof, or may be varied by providing different elongated channel cross sectional area, shape, as well as different wall thicknesses of the elongated spout. Additionally, in the embodiment shown, although not required, the elongated spout extends generally about the central axis of the flange. Additionally, the elongated spout is multiple times longer than the diameter of the flange, or the largest dimension of the flange (wherein the flange is not circular or the like). Additionally, the diameter of the flange (or the largest dimension of the flange) is preferably at least two times that of the elongated spout.
At the distal end 43 of the elongated spout 44, the end may be open so as to allow fluid communication with the cavity 29. In other embodiments, as is shown in
In another embodiment of the disclosure, with reference to
In operation, the user is typically utilizing such a bag within a vessel or urn 100 configured to dispense fluid through valve dispensing member 102. Often, it is desirable to provide a urn and dispensing member that can be reused without being in contact with the product to be dispensed. The product only contacts the interior cavity of the bag and the elongated passage of the hose spout. In that manner, as desired, the bag can be replaced without the need to clean or sanitize the vessel and the valve dispensing member.
To prepare the urn for use in an embodiment of
With the embodiment of
Once the bag is positioned within the vessel, and the hose spout is directed through the valve dispensing member, the upper perimeter of the bag can be extended up and over the upper edge 106 of the vessel and over the outside of the vessel. In an embodiment wherein the bag has a top seal, the bag can be cut or otherwise slit below the top seal and the top seal can be discarded, resulting in an open top bag. A rubber band, or other structure can be utilized over the bag to sandwich the bag between the rubber band and the outside surface of the vessel. In other embodiments, the respective size of the bag and dimension of the bag relative to the vessel will allow the bag to remain in the overlying orientation. In still other embodiments, an adhesive may be utilized.
Next, the user can insure that the distal end of the elongated spout 44 is prepared for dispensing. That is, if the distal end is closed, the user can cut or otherwise secure an opening on the distal end. In embodiments that already have an open end, this is not necessary. Additionally, prior to filling, the user should insure that the valve dispensing member is in the proper orientation, that is, that it is in the off position so that the fluid that is being introduced into the bag does not undesirably exit through the hose spout.
Once prepared, the user can introduce the desired fluid into the cavity of the bag. In certain embodiments, the ready to serve fluid can be placed directly into the bag. In other embodiments, the user may use the bag as a mixing chamber, wherein different constituents can be separately introduced and mixed within the bag. Once mixed, they can be dispensed.
Advantageously, due to the configuration of the hose spout, the spout is generally free from binding or otherwise being undesirably pinched while being inserted and properly positioned. In addition, the flexibility of the flange further facilitates the positioning of the bag in an orientation that is most conducive for dispensing. In addition, the flexibility of the flange also helps to preserve the integrity of the flange to bag, that is, bag to spout, connection regardless of the orientation and positioning within the vessel. Moreover, by having the entire structure of a flexible material, damage to adjacent bags due to shipping and handling can be minimized.
Another embodiment of the flexible package 209 is shown. Where structures of the dispensing bag are substantially identical to those of the embodiment shown in
In such a configuration, rather than attaching the hose spout to the outside surface of the front panel 20 (and generally centrally located between the first side seal and the second side seal), the hose spout is sealed to the inner surface 32 of the front panel 20 in a particular configuration, which will be described hereinbelow.
More particularly, the hose spout is positioned within the bag so that the elongated spout 44 extended through the opening 26 in the dispensing bag. Such insertion results in the outer surface 49 of the flange 40 being abuttingly positioned relative to the inner surface 32 of the front panel 20. The outer surface 49 of the flange is then sealingly coupled to the inner surface 32 of the front panel 20 in a fluid tight engagement forming a seal 70. Such a seal may be formed through heat, RF welding, adhering, ultrasonic welding or the like. It has been found that a substantially planar sealing portion, and preferably, a substantially planar flange 40 provides a lie flat bag that has good sealing characteristics.
More particularly, the seal is positioned so as to be spaced apart from an outer perimeter 71 of the flange 40 and also to be spaced apart from the transition region 42. The opening 26 is such that it is spaced apart from the transition region 42 and is sized so as to be larger than the transition region so as to be spaced apart therefrom. The seal is preferably substantially concentric with the opening 26 and the outer perimeter 71 of the flange, and generally comprises a substantially uniform thickness. Preferably, the seal is positioned axially midway between the transition region 42 and the outer perimeter 71. Variations are contemplated, however, it has been found that such a configuration, with such a flexible member provides protection to the seal when inserted into operation within the valve dispensing member 102 of the urn 100.
Additionally, it has been found that locating the hose spout relative to the dispensing bag in a particular orientation results in enhanced operation within the urn. For example, by spacing the spout relative to the seals in the manner shown, performance and minimization of creases and abrasion to the flange to bag seal can be achieved while utilizing a pillow type bag construction. Additionally, the outer perimeter 71 is protective of the seal that couples the flange to the bag.
More particularly, the opening 26 is positioned toward a corner of the bag wherein one of the first side seal and the second side seal meet the bottom seal. In the configuration shown, the opening 26 is positioned proximate the corner of the bag wherein the second side seal meets the bottom seal. Additionally, the opening is closer to the second side seal than to the bottom seal. In the configuration shown, the opening 26 is spaced apart from the second side seal a distance of 2.375 inches, and the opening 26 is spaced apart from the bottom seal a distance of 3.375 inches.
Additionally, the position of the peak region 52 (i.e., the longest end of the elongated spout) is oriented toward the bottom seal. Such a configuration insures proper insertion into the valve dispensing member and the proper guidance of the elongated spout through the valve dispensing member merely by positioning the bag within the urn 100. Other configurations are contemplated, however, it has been found that such a configuration provides surprisingly proper positioning with minimum effort or guidance.
In such a configuration, the bag as shown has a width of 23.75″ between the first side seal and the second side seal, and a height of 23.5″ between the bottom seal and the open top edge. It will also be understood and see by way of
The foregoing description merely explains and illustrates the invention and the invention is not limited thereto except insofar as the appended claims are so limited, as those skilled in the art who have the disclosure before them will be able to make modifications without departing from the scope of the invention.
This application is a continuation-in-part of U.S. patent application Ser. No. 14/535,211, filed Nov. 6, 2014, which claims priority from U.S. Prov. Pat. App. Ser. No. 61/900,780 filed Nov. 6, 2013 entitled “Dispensing Bag Having A Hose Spout,” and U.S. Prov. Pat. App. Ser. No. 61/915,003 filed Dec. 12, 2013, entitled “Dispensing Bag Having A Hose Spout”, the entire disclosure of each of which is hereby incorporated in its entirety.
Number | Date | Country | |
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61915003 | Dec 2013 | US | |
61900780 | Nov 2013 | US |
Number | Date | Country | |
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Parent | 14535211 | Nov 2014 | US |
Child | 15042508 | US |