This invention relates to flexible packages and more particularly to flexible packages containing foodstuffs to be cooked herein.
Various types of flexible packages have been disclosed in the patent literature and many are commercially available for cooking foodstuffs in a microwave oven. The foodstuff may be uncooked, such as frozen foods, popcorn, and the like. However, there has been no commercially viable flexible package for cooking a liquid-like foodstuff, such as an uncooked egg, in the package to produce a cooked egg. Thus, the need exists for such a package. The subject invention addresses that need.
The subject invention is directed to flexible packages for holding a foodstuff, e.g., an uncooked, scrambled egg, to be cooked therein. The packages of this invention are formed of a flexible sheet material and comprise a bottom panel, a top panel, and an interior space therebetween in which the foodstuff to be cooked can be located. The top panel comprises an elongated upstanding fin having at least one vent therein. The upstanding fin is formed by edge portions of the top panel. The at least one vent comprises respective portions of the edge portions releasably secured together by a peelable interface having a first end in communication with the interior space and a second end in communication with the ambient atmosphere outside of the package. The peelable interface forms an openable passageway tapering from the first end to the second end and is configured to open in response to the production of steam within the package when the foodstuff is cooked therein, whereupon the steam can exit the package through the passageway.
In accordance with one aspect of this invention the size of the passageway at the first end is sufficiently large to enable steam generated in the interior space by the cooking of the foodstuff to initiate the opening of the passageway and with the size of the passageway at the second end being sufficiently small to enable the steam to exit the package through the passageway, while preventing any of the foodstuff from exiting the package through the passageway.
In accordance with another aspect of this invention at least one vent is configured and disposed along the upstanding fin to ensure even and thorough cooking of the foodstuff within the package.
In accordance with another aspect of this invention the package comprises a flat pouch and with the bottom wall being configured to be disposed on a surface in an oven such that the upstanding fin is exposed to enable steam to readily vent through the passageway.
In accordance with another aspect of this invention the interior space is of sufficient volume to accommodate the volume of the foodstuff after it has been cooked, without any portion of the cooked foodstuff gaining accidental egress from said package.
In accordance with another aspect of this invention the package includes a readily openable portion to enable access to the cooked foodstuff.
Still another aspect of this invention entails the combination of the package and the foodstuff.
Referring now to the various figures of the drawing wherein like reference characters refer to like parts, there is shown in
As can clearly be seen from
Turning now to
The sheet 22 for forming the package 20 (as well as the packages 20′ and 20″) is of rectangular shape, although it could be of other shapes as well. Thus, for example, as can be seen in
The portion of the sheet 22 contiguous with the long side edge 22A is folded at the fold line 22G so that it projects upward from the plane of the top panel section 24A. That folded portion 28A forms one section of the fin 28. In a similar manner the portion of the sheet 22 contiguous with the long side edge 22B is folded at the fold line 22H so that it projects upward from the plane of the top panel section 24B. That folded portion 28B forms another section of the fin 28. The two sections 28A and 28B are juxtaposed so that they abut each other and are secured together, e.g., welded, along their length to form the fin 28, which projects upward from the top panel 24. In particular, upon the application of heat and pressure to the fin the polyethylene inner surfaces of those abutting sections of the fin fuse together.
The portions of the sections 24A and 24B contiguous with the side edge 22C the underlying portions of the bottom panel 26 contiguous with that side edge are secured together, e.g., welded, along their length by fusing their polyethylene inner surfaces together. In a similar manner the portions of the sections 24A and 24B contiguous with the side edge 22D the underlying portions of the bottom panel 26 contiguous with that side edge are secured together, e.g., welded, along their length by fusing their PE sealant layer inner surfaces together. The welding of those portions of the sheet produce an elongated flat, pillow-like pouch having an interior space or compartment in which the foodstuff to be cooked, e.g., an uncooked egg, is located.
As mentioned above the packages 20, 20′ and 20″ (and any other package constructed in accordance with this invention), all include a vent mechanism (single or multiple vents) to allow the egress or venting of steam from the package to the ambient atmosphere. In addition, the vent mechanism is constructed to preclude any foodstuff from passing out of the package through the vent mechanism. Further still, the vent mechanism also ensures that the integrity of the package is maintained during the cooking operation, e.g., the package does not burst upon the build-up of pressure within the package due to the formation of steam in the package.
The details of the vent mechanism of the package 20 will now be described. As mentioned above that mechanism includes three vents. In particular, the vent mechanism is composed of three vents 30, 32 and 34. Each of the vents 30, 32 and 34 is normally closed and is of identical construction. Thus, in the interest of brevity only one of those vents, i.e., vent 30, will be described in detail with reference to
The passageway 38 is configured to automatically open in response to increased pressure within the package caused by the formation of steam therein when the foodstuff is cooked. To that end, the passageway 38 is of a tapering, e.g., trapezoidal, shape. In particular, the width of the passageway at its entry 38A is larger than the width of the passageway at its outlet 38B. As should be appreciated by those skilled in the art the wider base (entry) of the trapezoidal passageway provides enough surface area to initiate the opening of the passageway due to the buildup of stream pressure in the package. The narrow top (outlet) of the trapezoidal passageway controls the opening by only allowing steam to go through it and not any portion solid and/or liquid of the cooked foodstuff.
In order to ensure that the vent mechanism (e.g., the vents 30, 32 and 34 of the pouch 20) opens properly it is of considerable importance that it is not blocked during the cooking operation. Thus, the package, e.g., the flat pouch, is designed to be disposed in the microwave oven with its bottom panel being supported on some support structure (e.g. microwave carousel), so that its fin projects or faces upward and is unobstructed, whereupon steam can freely vent out of the package via the vent mechanism during the cooking operation.
Once the foodstuff, e.g., the scrambled eggs, is cooked the end of the package 20 can be torn off to access the cooked egg product. To facilitate the opening of the package to provide access to the cooked product, the package may include a readily tearable portion. Thus, for example, the exemplary package 20 includes a V-shaped tear notch 40 located in the top edge of the fin 28 adjacent one of the ends of the package. In this exemplary embodiment the notch 40 is located in the sealed fin 28 adjacent the edge 22C, but could be located at any other desirable sealed seam on the package. In should be noted that the use other tear initiating mechanisms can be used in lieu of a V-shaped notch. Thus, it could be in the form of a slit or some frangible or otherwise weakened line in the fin or any sealed seam of the package.
In accordance with one aspect of this invention package is sized to accommodate the volume expansion of the product when it is cooked and the accumulation of steam during the cooking process. For example, the exemplary embodiment of the package 20 shown in
The embodiment of the package 20′ shown in
The embodiment of the package 20″ shown in
As should be appreciated by those skilled in the art from the discussion above, the packages of this invention, particularly when in the form of a pillow style pouch, allow the pouch to be placed flat in a microwave oven while the fin seal with the vent(s) faces upward. This way the fin seal sits above the product and during the cooking process, so that no product exits the vent(s), only steam. Moreover, the flat pouch allows the liquid product to distribute evenly (even liquid level throughout the pouch). This helps with the even and consistent cooking. Having single large vent or multiple vents evenly along the fin seal allows all the steam to escape allowing the cooked product to be cooled off quickly. The pouch configuration can also accommodate a tear notch on the fin seal to provide easy access to the cooked product. To that end, once the product is cooked evenly and thoroughly the end user can tear off the end of the pouch to access to content within the pouch. Once the end is torn off on a single vent pouch (if the tear notch is placed right below the vent opening) there are no other openings on the fin seal of the pouch. This helps the end user from getting condensation or any uncooked portions getting on the user's hands while squeezing the contents out of the pouch. For a pouch with multiple open vents condensation and/or solids will not come out of the open vent since the fin seal gets folded over against the pouch. The width and length of the package (e.g., pouch) can be adjusted to accommodate the volume of the cooked foodstuff. In this regard, the pouch should be large enough to accommodate the volume of the cooked egg product which is more than twice the volume of the liquid, e.g., uncooked scrambled egg product.
The size of packages 20, 20′, and 20″ described above are for a single serving of foodstuff (egg). The size can be increased to accommodate multi-servings as long as it is able to fit and lay flat in a microwave oven.
Without further elaboration the foregoing will so fully illustrate my invention that others may, by applying current or future knowledge, adopt the same for use under various conditions of service.
This utility application claims the benefit under 35 U.S.C. §119(e) of Provisional Application Ser. No. 62/105,286, filed on Jan. 20, 2015, entitled Flexible Package with a Vent for Cooking a Foodstuff Therein. The entire disclosure of this provisional application is incorporated by reference herein.
Number | Date | Country | |
---|---|---|---|
62105286 | Jan 2015 | US |