Patent Application
20240341223
This invention relates generally to rotary mower decks for cutting grass, and specifically to a lift system for flexible rotary mower decks.
Flexible rotary mower decks for cutting grass may be as wide as 100 inches or more. Most large flexible mower decks include wing sections connected to the left and right sides of a center deck. The center deck and each wing section may cover one or more rotary cutting blades, which may be rotated by a belt and pulley system connected to the center deck, or by electric or hydraulic motors on each wing section. Hinges allow each wing section to flex up or down relative to the center deck when mowing uneven ground, or to raise the wing sections to transport or stowed positions. In the transport or stowed positions, the wing sections may be vertical to reduce the width of the deck.
Flexible rotary mower decks may be used on zero turning radius (ZTR) or stand on mowers. These mowers have at least one independently powered rear drive wheel on each side of a frame. The independent rear drive wheels allow the mowers to turn on a vertical turning axis centrally located between the pair of rear drive wheels. The operator may use left and right control levers or other steering controls to turn around quickly using the pair of rear drive wheels, then continue mowing at ground speeds as fast as 7 mph-8 mph or more. Flexible rotary mower decks also may be used on other mowing vehicles such as lawn tractors.
For example, at the end of each pass, the operator may turn around a ZTR or stand on mower to make the next pass. Alternating passes may be used for striping or cross cutting. With smaller rigid floating decks, the operator may raise the mower deck when making each 180 degree turn, then quickly lower the mower deck back to the same cutting height for the next pass. Raising the mower deck may reduce the chance of turf damage during 180 degree turns, by eliminating contact between the deck and the ground. Raising the mower deck also may reduce the drag force caused by the deck's contact with the ground, further reducing the chance of turf damage from the drive tires when turning around.
Conventional lift systems for large flexible rotary mower decks include lift cylinders to raise the floating center deck, and lift cylinders to fold the flexible wing sections up vertically. In some cases, belts also may be disengaged when the wing sections are folded up. However, lift systems for flexible rotary mower decks cannot raise or lower the center deck and wing decks quickly when turning around for striping or cross cutting. A lift system is needed to quickly raise and lower a large flexible mower deck when turning around after each pass for striping or cross cutting. A system is needed to prevent turf damage when turning around large flexible rotary mower decks.
A flexible rotary mower deck lift system for a center deck with a left wing deck and a right wing deck pivotably attached thereto. An actuator such as an electric linear actuator connected to each wing deck is used to pivotably raise each wing deck to a position parallel or at a small angle relative to the center deck. A lift cylinder is used to raise the center deck and the pivotably raised wing decks together to an intermediate position above a mowing position when turning around and then return the center deck and the wing decks to the mowing position.
In one embodiment shown in
In one embodiment, flexible rotary mower deck lift system 100 may be used with a flexible rotary mower deck having a center deck 102 and left and right wing decks 104, 106. The flexible rotary mower deck may have a total deck width of 100 inches or more. The wing decks may be pivotably mounted to the left and right ends of the center deck and may flex to follow changes in the ground surface. The center deck may be suspended from the frame, also referred to as a floating deck. Hinge mechanisms may allow each wing deck to pivot upward and downward relative to the center deck while mowing. For example,
In one embodiment, flexible rotary mower deck lift system 100 may include left wing deck 104 supported by front caster wheel 158 and rear trailing wheel 160, and right wing deck 106 supported by front caster wheel 162 and rear trailing wheel 164. Left wing deck 104 may have electric motor 118 to rotate one or more rotary mower blades, and right wing deck 106 may have electric motor 120 to rotate one or more rotary mower blades. For example, each wing deck may have a 4 KW to 8 KW electric motor. Alternatively, each wing deck may have a hydraulic motor to rotate the blades.
In one embodiment, flexible rotary mower deck lift system 100 may include independently controlled wing deck actuators 122, 124 that can pivotably raise wing decks 104, 106 up to a position that is parallel with center deck 102. It will be understood that each wing deck is considered parallel to the center deck even at a relatively small angle such as 15 degrees from the center deck, provided that the wing deck can be pivotably raised quickly to that position. For example, each wing deck actuator 122, 124 may be connected between a wing deck and the center deck, and may be controlled by electrical signals from vehicle control unit 130. The wing deck actuators are preferably electric linear actuators, but other actuators such as hydraulic actuators or rotary electric actuators may be used. The wing deck actuators may use position sensing so the vehicle controller can determine where the actuator is on it total travel or stroke. Position sensing of the wing deck actuators allows the vehicle control unit to control the actuators to pivotably raise the wing decks from a non-parallel position to a parallel position. For example,
In one embodiment, flexible rotary mower deck lift system 100 may include one or more lift cylinders 126 between the mowing vehicle frame and center deck 102. Lift cylinders 126 may be electrically controlled by signals from vehicle control unit 130 and may be hydraulic or electric linear actuators. After the wing deck actuators 122, 124 pivotably raise the wing decks to be parallel to the center deck, lift cylinders 126 may raise the center deck and wing decks together to the intermediate or cross cut position, and hold the deck components in this position during a turn. The intermediate or cross cut position may be about 3 to 6 inches above the mowing position, but not as high as the storage or transport position. In the intermediate or cross cut position, the rotary blades may continue to be engaged and rotate. As shown in
In one embodiment, flexible rotary mower deck lift system 100 may include operator controls 176, 178 such as toggle switches or buttons connected to vehicle control unit 130. For example, one or more toggle switches or buttons 176, 178 may be on steering control levers 172, 174 or display panel 137. The operator controls may be used to command vehicle control unit 130 to provide electrical signals that pivotably raise the wing decks up to positions that are parallel with the center deck and then raise the complete deck to the intermediate or cross cut position. A preferred embodiment includes vehicle control unit 130, but other embodiments may include electrical components to pivotably raise the wing decks and entire deck to the intermediate or cross cut position. The same operator controls may be used to command the vehicle control unit to release or lower the wing decks from their position parallel to the center deck, and return the deck components from the intermediate position back to the mowing position. The system may allow the operator to make a turn and then quickly lower the deck back to the mowing position. Alternatively, the operator controls may provide a single command to the vehicle control unit to raise and lower the deck within a preset time to turn around the mower. For example, the operator controls may command the vehicle control unit to provide electrical signals to pivotably raise the wing decks, then raise the center deck and wing decks together to the intermediate or cross cut position, and then lower the center deck and release the wing decks, during a preset time. Alternatively, the operator controls may include a momentary switch to pivotably raise the wing decks, and raise the center deck and wing decks to the intermediate or cross cut position while turning around. Alternatively, the vehicle control unit may provide electrical signals to lower the wing decks and center deck to the mowing position when a signal to the vehicle control unit indicates a turn is completed because both steering controls are in the forward traction drive position. In still another alternative embodiment, the vehicle control unit also may provide electrical signals to pivotably raise the wing decks, and then raise the entire deck, each time the vehicle control unit detects the steering controls are positioned to turn the mowing vehicle around, or detects the mowing vehicle is entering a turn.
Having described the preferred embodiments, it will become apparent that various modifications can be made without departing from the scope of the invention as defined in the accompanying claims.
