Patent Application
20130283817
The subject matter disclosed herein relates generally to turbine systems, and more particularly to seals between adjacent transition ducts of turbine systems.
Turbine systems are widely utilized in fields such as power generation. For example, a conventional gas turbine system includes a compressor section, a combustor section, and at least one turbine section. The compressor section is configured to compress air as the air flows through the compressor section. The air is then flowed from the compressor section to the combustor section, where it is mixed with fuel and combusted, generating a hot gas flow. The hot gas flow is provided to the turbine section, which utilizes the hot gas flow by extracting energy from it to power the compressor, an electrical generator, and other various loads.
The combustor sections of turbine systems generally include tubes or ducts for flowing the combusted hot gas therethrough to the turbine section or sections. Recently, combustor sections have been introduced which include tubes or ducts that shift the flow of the hot gas. For example, ducts for combustor sections have been introduced that, while flowing the hot gas longitudinally therethrough, additionally shift the flow radially or tangentially such that the flow has various angular components. These designs have various advantages, including eliminating first stage nozzles from the turbine sections. The first stage nozzles were previously provided to shift the hot gas flow, and may not be required due to the design of these ducts. The elimination of first stage nozzles may eliminate associated pressure drops and increase the efficiency and power output of the turbine system.
However, the connection of these ducts to each other is of increased concern. For example, because the ducts do not simply extend along a longitudinal axis, but are rather shifted off-axis from the inlet of the duct to the outlet of the duct, thermal expansion of the ducts can cause undesirable shifts in the ducts along or about various axes. Such shifts can cause unexpected gaps between the adjacent ducts, thus undesirably allowing leakage and mixing of cooling air and hot gas.
This problem is of particular concern due to the interaction between the adjacent ducts. For example, in many embodiments an airfoil trailing edge is formed by adjacent ducts. This airfoil may shift the hot gas flow in the ducts, and thus eliminate the need for first stage nozzles. However, because the airfoil is formed by the adjacent ducts, any gaps between the ducts can allow leakage and mixing which can interfere with the performance of the airfoil.
Accordingly, an improved seal between adjacent combustor ducts in a turbine system would be desired in the art. For example, a seal that allows for thermal growth of the adjacent ducts while preventing gaps between the adjacent ducts would be advantageous.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one embodiment, a turbine system is disclosed. The turbine system includes a transition duct. The transition duct includes an inlet, an outlet, and a passage extending between the inlet and the outlet and defining a longitudinal axis, a radial axis, and a tangential axis. The outlet of the transition duct is offset from the inlet along the longitudinal axis and the tangential axis. The transition duct further includes an interface feature for interfacing with an adjacent transition duct. The turbine system further includes a flexible seal contacting the interface feature to provide a seal between the interface feature and the adjacent transition duct. The flexible seal includes a sheet having a first surface, an opposing second surface, and a peripheral edge therebetween.
In another embodiment, a turbine system is disclosed. The turbine system includes a plurality of transition ducts disposed in a generally annular array. Each of the plurality of transition ducts includes an inlet, an outlet, and a passage extending between the inlet and the outlet and defining a longitudinal axis, a radial axis, and a tangential axis. The outlet of the transition duct is offset from the inlet along the longitudinal axis and the tangential axis. Each of the plurality of transition ducts further includes a first interface feature and a second interface feature. The turbine system further includes a plurality of flexible seals. Each of the plurality of flexible seals contacts and provides a seal between a first interface feature of one of the plurality of transition ducts and a second interface feature of an adjacent one of the plurality of transition ducts. Each of the plurality of flexible seals includes a sheet having a first surface, an opposing second surface, and a peripheral edge therebetween.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Referring to
A combustor 15 in the gas turbine 10 may include a variety of components for mixing and combusting the working fluid and fuel. For example, the combustor 15 may include a casing 21, such as a compressor discharge casing 21. A variety of sleeves, which may be axially extending annular sleeves, may be at least partially disposed in the casing 21. The sleeves, as shown in
The combustor 15 may further include a fuel nozzle 40 or a plurality of fuel nozzles 40. Fuel may be supplied to the fuel nozzles 40 by one or more manifolds (not shown). As discussed below, the fuel nozzle 40 or fuel nozzles 40 may supply the fuel and, optionally, working fluid to the combustion zone 24 for combustion.
As shown in
As shown, the plurality of transition ducts 50 may be disposed in an annular array about a longitudinal axis 90. Further, each transition duct 50 may extend between a fuel nozzle 40 or plurality of fuel nozzles 40 and the turbine section 16. For example, each transition duct 50 may extend from the fuel nozzles 40 to the turbine section 16. Thus, working fluid may flow generally from the fuel nozzles 40 through the transition duct 50 to the turbine section 16. In some embodiments, the transition ducts 50 may advantageously allow for the elimination of the first stage nozzles in the turbine section, which may eliminate any associated drag and pressure drop and increase the efficiency and output of the system 10.
Each transition duct 50 may have an inlet 52, an outlet 54, and a passage 56 therebetween. The inlet 52 and outlet 54 of a transition duct 50 may have generally circular or oval cross-sections, rectangular cross-sections, triangular cross-sections, or any other suitable polygonal cross-sections. Further, it should be understood that the inlet 52 and outlet 54 of a transition duct 50 need not have similarly shaped cross-sections. For example, in one embodiment, the inlet 52 may have a generally circular cross-section, while the outlet 54 may have a generally rectangular cross-section.
Further, the passage 56 may be generally tapered between the inlet 52 and the outlet 54. For example, in an exemplary embodiment, at least a portion of the passage 56 may be generally conically shaped. Additionally or alternatively, however, the passage 56 or any portion thereof may have a generally rectangular cross-section, triangular cross-section, or any other suitable polygonal cross-section. It should be understood that the cross-sectional shape of the passage 56 may change throughout the passage 56 or any portion thereof as the passage 56 tapers from the relatively larger inlet 52 to the relatively smaller outlet 54.
The outlet 54 of each of the plurality of transition ducts 50 may be offset from the inlet 52 of the respective transition duct 50. The term “offset”, as used herein, means spaced from along the identified coordinate direction. The outlet 54 of each of the plurality of transition ducts 50 may be longitudinally offset from the inlet 52 of the respective transition duct 50, such as offset along the longitudinal axis 90.
Additionally, in exemplary embodiments, the outlet 54 of each of the plurality of transition ducts 50 may be tangentially offset from the inlet 52 of the respective transition duct 50, such as offset along a tangential axis 92. Because the outlet 54 of each of the plurality of transition ducts 50 is tangentially offset from the inlet 52 of the respective transition duct 50, the transition ducts 50 may advantageously utilize the tangential component of the flow of working fluid through the transition ducts 50 to eliminate the need for first stage nozzles in the turbine section 16, as discussed below.
Further, in exemplary embodiments, the outlet 54 of each of the plurality of transition ducts 50 may be radially offset from the inlet 52 of the respective transition duct 50, such as offset along a radial axis 94. Because the outlet 54 of each of the plurality of transition ducts 50 is radially offset from the inlet 52 of the respective transition duct 50, the transition ducts 50 may advantageously utilize the radial component of the flow of working fluid through the transition ducts 50 to further eliminate the need for first stage nozzles in the turbine section 16, as discussed below.
It should be understood that the tangential axis 92 and the radial axis 94 are defined individually for each transition duct 50 with respect to the circumference defined by the annular array of transition ducts 50, as shown in
As discussed, after hot gases of combustion are flowed through the transition duct 50, they may be flowed from the transition duct 50 into the turbine section 16. As shown in
The turbine section 16 may further include a plurality of buckets 112 and a plurality of nozzles 114. Each of the plurality of buckets 112 and nozzles 114 may be at least partially disposed in the hot gas path 104. Further, the plurality of buckets 112 and the plurality of nozzles 114 may be disposed in one or more annular arrays, each of which may define a portion of the hot gas path 104.
The turbine section 16 may include a plurality of turbine stages. Each stage may include a plurality of buckets 112 disposed in an annular array and a plurality of nozzles 114 disposed in an annular array. For example, in one embodiment, the turbine section 16 may have three stages, as shown in
A second stage of the turbine section 16 may include a second stage nozzle assembly 123 and a second stage buckets assembly 124. The nozzles 114 included in the nozzle assembly 123 may be disposed and fixed circumferentially about the shaft 18. The buckets 112 included in the bucket assembly 124 may be disposed circumferentially about the shaft 18 and coupled to the shaft 18. The second stage nozzle assembly 123 is thus positioned between the first stage bucket assembly 122 and second stage bucket assembly 124 along the hot gas path 104. A third stage of the turbine section 16 may include a third stage nozzle assembly 125 and a third stage bucket assembly 126. The nozzles 114 included in the nozzle assembly 125 may be disposed and fixed circumferentially about the shaft 18. The buckets 112 included in the bucket assembly 126 may be disposed circumferentially about the shaft 18 and coupled to the shaft 18. The third stage nozzle assembly 125 is thus positioned between the second stage bucket assembly 124 and third stage bucket assembly 126 along the hot gas path 104.
It should be understood that the turbine section 16 is not limited to three stages, but rather that any number of stages are within the scope and spirit of the present disclosure.
Each transition duct 50 may interface with one or more adjacent transition ducts 50. For example, a transition duct 50 may include one or more contact faces 130, which may be included in the outlet of the transition duct 50. The contact faces 130 may contact associated contact faces 130 of adjacent transition ducts 50, as shown, to provide an interface between the transition ducts 50.
Further, the adjacent transition ducts 50 may combine to form various surface of an airfoil. These various surfaces may shift the hot gas flow in the transition ducts 50, and thus eliminate the need for first stage nozzles, as discussed above. For example, as shown in
As discussed above, the outlet 54 of each of the plurality of transition ducts 50 may be longitudinally, radially, and/or tangentially offset from the inlet 52 of the respective transition duct 50. These various offsets of the transition ducts 50 may cause unexpected movement of the transition ducts 50 due to thermal growth during operation of the system 10. For example, each transition duct 50 may interface with one or more adjacent transition ducts 50. However, thermal growth may cause the outlet 54 to move with respect to the turbine section 16 about or along one or more of the longitudinal axis 90, tangential axis 92, and/or radial axis 94.
To prevent gaps between adjacent transition ducts 50, the present disclosure may further be directed to one or more flexible seals 140. Each flexible seal 140 may be provided at an interface between adjacent transition ducts 50. The present inventors have discovered that flexible seals as disclosed herein are particularly advantageous at sealing the interface between adjacent transition ducts 50, because the flexible seals 140 can accommodate the unexpected movement of the outlet 54 along or about the various axis 90, 92, 94, as discussed above.
As shown in
In some exemplary embodiments, as shown in
As shown, a flexible seal 140 according to the present disclosure may contact a first interface feature 142 of a contact face 130 of a transition duct 50 and an associated second interface feature 144 of a contact face 130 of an adjacent transition duct 50, such as by being disposed at least partially within the first interface feature 142 and associated second interface feature 144. Such contact may allow the first and second features 142, 144 to interface, and may provide a seal between the adjacent contact faces 130, and thus between the adjacent transition ducts 50.
As mentioned, each seal 140 according to the present disclosure may be provided at an interface between the adjacent contact faces 130 of adjacent transition ducts 50, such as at an interface between first and second interface features 142, 144. Further, each seal 140 may be flexible. A flexible seal is a seal with at least a portion that may flex as required to provide a seal at an interface, such as is discussed herein. In some embodiments, a flexible seal may flex to correspond to a contour of a mating surface with which the seal is interfacing to provide a seal therewith, and to maintain such contour and resulting seal during movement of or with respect to such mating surface. For example, a flexible seal 140 according to the present disclosure may flex to correspond to the respective contours of the first and second interface features 142, 144, to thus provide a seal therebetween. A flexible seal according to the present disclosure can flex to maintain such contour and seal during operation of the turbine system 10 despite unexpected movement of the transition duct 50 and outlet 54 along or about one or more of the axes 90, 92, 94.
A seal 140 according to the present disclosure includes one or more sheets 150. A sheet 150 in exemplary embodiments may be at least partially or fully flexible. As shown in
In exemplary embodiments, a sheet 150 according to the present disclosure comprises, or consists essentially of, a metal. The metal may include any suitable metal, metal alloy, or metal superalloy, such as for example aluminum, iron, nickel, or any suitable alloy or superalloy thereof. The present inventors have discovered that seals which utilize flexible metallic sheets as described herein are particularly advantageous at sealing at interfaces between adjacent transition ducts 50, because the flexible metallic sheets can accommodate the unexpected movement of the transition ducts 50, such as the outlets 54 thereof, along or about the various axis 90, 92, 94. However, it should be understood that sheets 150 according to the present disclosure are not limited to metals, and rather that any suitable materials, including but not limited to ceramics and polymers, are within the scope and spirit of the present disclosure.
One or more sheets 150 according to the present disclosure may, in some embodiments, include outer legs. The outer legs may be portions of the sheet 150, which may be bent, shaped, or otherwise contoured as described herein, or may be separate components fastened to the sheet 150. The legs may stabilize the seal 140, and/or may further provide a seal at an interface between adjacent transition ducts 50. As shown, for example, a sheet 150 may include a first outer leg 160 and an opposing second outer leg 162. Each outer leg may, for example, span an entire side of the a sheet 150 as shown, or may span only a portion thereof.
In some embodiments, an outer leg may be directly connected to a sheet 150. In other embodiments, as shown, an inner leg may connect the outer leg and the sheet 150. For example, as shown, a first inner leg 164 may connect the first outer leg 160 to the sheet 150, and a second inner leg 166 may connect the second outer leg 162 to the sheet 150.
Each outer leg may have a height 170, which in exemplary embodiments may be greater than a thickness 172 of the sheet 150. Further, the height may include a first portion 174 and/or a second portion 176. The first portion 174 may extend from the first surface 152 away from and above the sheet 150, and the second portion 176 may extend from the second surface 164 away from and below the sheet 150. Thus, an outer leg may extend above and/or below the sheet 150. It is understood that the terms “above” and “below” are relative directions applying to a sheet 150 as shown in
One or more of the outer legs 160, 162, or any portion thereof, may be generally linear or curvilinear. Thus, a cross-sectional profile of the leg 160, 162 or portion thereof may extend linearly or curvilinearly. For example, in one embodiment as shown in
In some exemplary embodiments, a seal 140 according to the present disclosure further includes one or more cloth layers 180. A cloth layer 180 may be disposed on, for example, a first surface 152 or a second surface 154 of a sheet 150. In exemplary embodiments as shown in
A flexible seal 140 of the present disclosure may advantageously allow adjacent transition ducts 50, such as the outlets 54 thereof, to move about or along one or more of the various axis 90, 92, 94 while maintaining a seal therebetween. This may advantageously accommodate the thermal growth of the transition ducts50, which may be offset as discussed above, while allowing the transition duct 50 to remain sufficiently sealed together. This is particularly advantageous due to the unique formation of airfoil surfaces between adjacent transition ducts 50. In exemplary embodiments, for example, the flexible seal 140 may allow movement of a transition duct 50, such as of the outlet 54 of the transition duct 50, about or along one, two, or three of the longitudinal axis 90, the tangential axis 92 and the radial axis 94. In exemplary embodiments, the flexible seal 140 allows movement about or along all three axes. Thus, flexible seals 140 advantageously provide a seal that accommodates the unexpected movement of the transition ducts 50 of the present disclosure.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
This invention was made with government support under contract number DE-FC26-05NT42643 awarded by the Department of Energy. The government has certain rights in the invention.
