Flexible shackle lock with a replaceable shackle and a replaceable lock core

Information

  • Patent Grant
  • 6782723
  • Patent Number
    6,782,723
  • Date Filed
    Friday, April 19, 2002
    22 years ago
  • Date Issued
    Tuesday, August 31, 2004
    20 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Barrett; Suzanne Dino
    Agents
    • Merchant & Gould P.C.
Abstract
A shackle lock includes a lock casing, a lock core received in the lock casing, and a shackle unit which has first and second shackle connecting members extendible into first and second shackle holes in the lock casing and a flexible shackle portion connected to the shackle connecting members at two opposite ends. The first shackle connecting member engages the lock core when the lock core is operated to be in a locking state, and is disengaged from the lock core when the lock core is operated to be in an unlocking state, thereby permitting removal thereof from the lock casing. The second shackle connecting member is provided with a spring-loaded retaining member for engaging the lock casing. The retaining member is accessible with the use of a tool inserted into the first shackle hole after removal of the first shackle connecting member, and is adapted to be actuated by the tool for disengaging from the lock casing in order to permit removal of the second shackle connecting member from the lock casing.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a flexible shackle lock, more particularly to a flexible shackle lock with a shackle unit and a lock core which are detachable from a lock casing to permit replacement of the shackle unit and the lock core.




2. Description of the Related Art




A flexible shackle lock generally includes an elongated flexible shackle member which extends through an article to be locked. The flexible shackle lock is commonly used for locking an article with a complicated configuration or for locking together a series of articles.

FIGS. 1 and 2

illustrate a conventional shackle lock of this type. The shackle lock includes a lock body


1


provided with a combination lock unit


3


therein and having two opposite ends formed respectively with first and second shackle holes


101


,


102


. A flexible elongated shackle member


7


has opposite ends connected respectively with first and second shackle connecting members


701


,


702


which are rigid. The first shackle connecting member


701


is fixed to the lock body


1


at the first shackle hole


101


. The second shackle connecting member


702


is extendible into the second shackle hole


102


, and is formed with an annular groove


703


for engaging a latch member


6


of the combination lock unit


3


when the combination lock unit


3


is in a locking state. When the lock unit


3


is operated to be in an unlocking state, the latch member


6


is disengaged from the annular groove


703


to permit removal of the second shackle connecting member


702


from the lock body


1


. Since the first shackle connecting member


701


is secured to the lock body


1


, and since the length of the shackle member


7


is fixed, the shackle lock is useful within a limited range. It is desirable for the user that the shackle member


7


be replaceable with one having a different length. Moreover, replacement of the lock unit


3


is complicated and laborious.




SUMMARY OF THE INVENTION




Therefore, the main object of the present invention is to provide a flexible shackle lock with a shackle unit and a lock core which are detachable from a lock casing to permit replacement of the shackle unit and the lock core.




Accordingly, the shackle lock of the present invention comprises: a seamless lock casing having a lock core chamber, a lock core opening for access to the lock core chamber and aligned with the lock core chamber in a first direction, a first shackle chamber, a first shackle hole for access to the first shackle chamber and aligned with the first shackle chamber in a second direction parallel to the first direction, a second shackle chamber, a second shackle hole for access to the second shackle chamber and aligned with the second shackle chamber in a third direction transverse to the second direction, a first channel confined by a first channel-confining wall and extending in a fourth direction transverse to the first and third directions for communicating the lock core chamber and the first shackle chamber, and a second channel confined by a second channel-confining wall and extending in the second direction for communicating the first shackle chamber and the second shackle chamber; a lock core received in the lock core chamber via the lock core opening and having a latch member and a keypassage that is exposed from the lock core opening and that is adapted to receive a key for moving the latch member between a locking position in which the latch member extends through the first channel and projects into the first shackle chamber, and an unlocking position, in which the latch member is moved out of the first shackle chamber; and a shackle unit including first and second shackle connecting members and a flexible elongated shackle portion with two opposite ends connected respectively to the first and second shackle connecting members. The first shackle connecting member is extendible into the first shackle chamber via the first shackle hole and is formed with a locking groove for engaging the latch member when the latch member is moved to the locking position. The second shackle connecting member is extendible into the second shackle chamber via the second shackle hole and is provided with a retaining member that extends into the second channel and that engages the second channel-confining wall upon movement of the second shackle connecting member in the third direction so as to retain the second shackle connecting member in the lock casing. The locking groove in the first shackle connecting member is disengaged from the latch member when the latch member is moved to the unlocking position, thereby permitting removal of the first shackle connecting member from the lock casing via the first shackle hole. The retaining member on the second shackle connecting member is accessible by means of a tool which is inserted into the second channel via the first shackle chamber and the first shackle hole when the first shackle connecting member is removed from the first shackle hole and is adapted to be actuated by the tool for disengaging from the second channel-confining wall in order to be removed from the lock casing via the second shackle hole.











BRIEF DESCRIPTION OF THE DRAWINGS




Other features and advantages of the present invention will become apparent in the following detailed description of the preferred embodiments with reference to the accompanying drawings, of which:





FIG. 1

is a fragmentary exploded perspective view of a conventional shackle lock with a flexible elongated shackle member;





FIG. 2

is a fragmentary sectional view of the conventional shackle lock;





FIG. 3

is a partly sectioned, exploded perspective view of a preferred embodiment of a shackle lock of the present invention, where a lock protective sleeve for protecting a lock casing is omitted for the sake of clarity;





FIG. 4

is a plan view of the preferred embodiment;





FIG. 5

is a fragmentary sectional view of the preferred embodiment in a locking state;





FIG. 6

is a perspective view of the lock protective sleeve;





FIG. 7

is fragmentary sectional view of the preferred embodiment with the lock core illustrated in the locking state, and with a lock protective sleeve and a shackle protective sleeve removed for the sake of clarity;





FIG. 8

is a fragmentary sectional view of the preferred embodiment similar to

FIG. 7

, but with the lock core illustrated in the unlocking state;





FIG. 9

is a fragmentary sectional view of the preferred embodiment, with a first shackle connecting member removed from a lock casing of the shackle lock;





FIG. 10

is a fragmentary sectional view of the preferred embodiment, illustrating how a second shackle connecting member is removed from the lock casing;





FIG. 11

is a fragmentary sectional view of the preferred embodiment, illustrating how a lock core is removed from the lock casing;





FIG. 12

is a partly sectioned, exploded perspective view of a second preferred embodiment of the shackle lock of the present invention;





FIG. 13

is a is a fragmentary sectional view of the second preferred embodiment in a locking state;





FIG. 14

is an exploded perspective view of a latch member of the lock core of the second preferred embodiment;





FIG. 15

is a fragmentary sectional view of the second preferred embodiment with the lock core illustrated in the locking state;





FIG. 16

is a fragmentary sectional view of the second preferred embodiment similar to

FIG. 15

, but with the lock core illustrated in the unlocking state;





FIG. 17

is a fragmentary sectional view of the second preferred embodiment, illustrating how the first and second shackle connecting members and the lock core is removed from the lock casing;





FIG. 18

is a fragmentary exploded perspective view of a shackle unit of the second preferred embodiment, where a rope member for connecting the first and second connecting members is omitted for the sake of clarity;





FIG. 19

is a fragmentary exploded perspective view of the shackle unit of

FIG. 18

, but replacing the rope with a chain member;





FIG. 20

is a fragmentary sectional view of the shackle unit of

FIG. 19

;





FIG. 21

is a partly exploded perspective view of a lock protective sleeve that is modified from the previous protective sleeve shown in

FIG. 6

;





FIG. 22

is a fragmentary exploded perspective view of the lock protective sleeve of

FIG. 21

, which is viewed from a bottom side;





FIGS. 23A and 23B

are sectional views of the lock protective sleeve of

FIG. 21

, illustrating how a blocking member engages a sleeve body to prevent access of the lock core;





FIGS. 24A and 24B

are sectional views of the lock protective sleeve of

FIG. 21

that are similar to

FIGS. 23A and 23B

, but with the blocking member disengaging from the sleeve body to permit access of the lock core; and





FIG. 25

is an exploded perspective view of a lock protective sleeve that is modified from the previous protective sleeve shown in FIG.


21


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to

FIGS. 3

to


6


, the preferred embodiment of the shackle lock of the present invention is shown to include: a seamless lock casing


10


having a lock core chamber


11


, a lock core opening


12


for access to the lock core chamber


11


and aligned with the lock core chamber


11


in a first direction, a first shackle chamber


14


, a first shackle hole


142


for access to the first shackle chamber


14


and aligned with the first shackle chamber


14


in a second direction parallel to the first direction, a second shackle chamber


15


, a second shackle hole


152


for access to the second shackle chamber


15


and aligned with the second shackle chamber


15


in a third direction transverse to the second direction, a first channel


141


confined by a first channel-confining wall


143


and extending in a fourth direction transverse to the first and second directions for communicating the lock core chamber


11


and the first shackle chamber


14


, and a second channel


151


confined by a second channel-confining wall


153


and extending in the second direction for communicating the first shackle chamber


14


and the second shackle chamber


15


; a lock core


20


received in the lock core chamber


11


via the lock core opening


12


and having a latch member


21


and a keypassage


23


that is exposed from the lock core opening


12


and that serves for receiving a key (not shown) for moving the latch member


21


between a locking position (see FIGS.


5


and


7


), in which, the latch member


21


extends through the first channel


141


and projects into the first shackle chamber


14


, and an unlocking position (see FIG.


8


), in which the latch member


21


is moved out of the first shackle chamber


14


; and a shackle unit


30


including first and second shackle connecting members


31


,


32


and a flexible elongated shackle portion


37


with two opposite ends connected respectively to the first and second shackle connecting members


31


,


32


. The first shackle connecting member


31


is extendible into the first shackle chamber


14


via the first shackle hole


142


and is formed with a locking groove


311


for engaging the latch member


21


when the latch member


21


is moved to the locking position. The second shackle connecting member


32


is extendible into the second shackle chamber


15


via the second shackle hole


152


and is provided with a retaining member


33


that extends into the second channel


151


and that engages the second channel-confining wall


153


upon movement of the second shackle connecting member


32


in the third direction so as to retain the second shackle connecting member


32


in the lock casing


10


. The locking groove


311


in the first shackle connecting member


31


is disengaged from the latch member


21


when the latch member


21


is moved to the unlocking position, thereby permitting removal of the first shackle connecting member


31


from the lock casing


10


via the first shackle hole


142


(see FIG.


9


). The retaining member


33


on the second shackle connecting member


32


is accessible by means of a tool


100


(see

FIG. 10

) which is inserted into the second channel


153


via the first shackle chamber


14


and the first shackle hole


142


when the first shackle connecting member


31


is removed from the first shackle hole


142


, and can be thus actuated by the tool


100


for disengaging from the second channel-confining wall


153


in order to be removed from the lock casing


10


via the second shackle hole


152


. The lock casing


10


includes an open box


16


and a top cover


17


that covers and that is welded to a top open end of the open box


16


in such a manner that the lock casing is seamless.




The second shackle connecting member


32


of the shackle unit


30


is formed with a slot


321


that communicates with the second channel


151


. The retaining member


33


includes a retaining block


332


mounted slidably in the slot


321


, and a biasing spring


333


received in the slot


321


for biasing the retaining block


332


to extend out of the slot


321


and into the second channel


151


so as to prevent removal of the second shackle connecting member


32


from the lock casing


10


via the second shackle hole


152


. The retaining block


331


can be depressed by the tool


100


in the second direction for retracting into the slot


321


so as to permit removal of the second shackle connecting member


32


from the lock casing


10


via the second shackle hole


152


.




The latch member


21


engages the first channel-confining wall


143


upon movement of the lock core


20


in the first direction when the latch member


21


is positioned at the unlocking position so as to prevent removal of the lock core


20


from the lock casing


10


via the lock core opening


12


. The latch member


21


is accessible by the tool


100


which is inserted into the first channel


141


via the first shackle chamber


14


and the first shackle hole


142


when the first shackle connecting member


31


is removed from the first shackle hole


142


, and can be thus actuated by the tool


100


for disengaging from the first channel-confining wall


141


in order to be removed from the lock casing


10


via the lock core opening


12


.




The latch member


21


includes a latch base


24


which projects from the lock core


20


in the lock core chamber


11


in the first direction, which is rotatable relative to a housing of the lock core


20


when the lock core


20


is operated via the key (not shown), and which is formed with a cavity


240


. The latch member


21


further includes a latch body


25


mounted on the latch base


24


and extending into the cavity


240


, and a biasing spring


26


received in the cavity


240


for biasing the latch body


25


to extend out of the cavity


240


and to project from the latch base


24


through the first channel


141


and into the first shackle chamber


14


when the latch member


21


is positioned at the locking position. The latch body


25


can be depressed in the fourth direction by the tool


100


against biasing action of the biasing spring


26


for retracting into the cavity


240


to permit removal of the lock core


20


from the lock casing


10


.




The first shackle connecting member


31


of the shackle unit


30


is formed with a stud


312


that extends into the second channel


151


when the first shackle connecting member


31


extends into the first shackle chamber


14


. The retaining block


332


of the retaining member


33


is formed with a recess


331


for receiving the stud


312


when the first and second shackle connecting members


31


,


32


are inserted into the first and second shackle chambers


14


,


15


, respectively, so as to enhance positioning of the first and second shackle chambers


14


,


15


in the lock casing


10


.




A resilient lock protective sleeve


40


includes a sleeve body


46


sleeved on the lock casing


10


. The sleeve body


46


has an open end


42


that permits insertion of the lock casing


10


thereinto, and two access openings


45


aligned respectively with the first and second shackle holes


142


,


152


in the lock casing


10


to permit extension of the first and second shackle connecting members


31


,


32


of the shackle unit


30


therethrough. A cover flap


43


is hinged to the sleeve body


46


at the open end


42


. The cover flap


43


is pivotable toward the lock core opening


12


in the lock casing


10


for covering the same, and away from the lock core opening


12


to permit access to lock core


20


via the lock core opening


12


. The cover flap


43


is formed with a plug


44


which is inserted into the keypassage


23


when the cover flap


43


covers the lock core opening


12


.




Referring to

FIGS. 3

,


5


and


7


, in use, the second shackle connecting member


32


is inserted into the second shackle hole


152


for engaging the lock casing


10


. After extending through an article (not shown) to be locked, the first shackle connecting member


31


is inserted into the first shackle hole


142


, thereby enabling the latch body


25


on the lock core


20


to extend into the locking groove


311


for engaging the first shackle connecting member


31


.




Referring to

FIGS. 8 and 9

, to unlock the shackle lock, the corresponding key (not shown) is inserted into the keypassage


23


and is operated to turn the latch body


25


with the latch base


24


for moving the latch body


25


into the lock core chamber


11


so as to disengage the locking groove


311


. The first shackle connecting member


31


is thus removable from the lock casing


10


via the first shackle hole


142


.




Referring to

FIGS. 9 and 10

, in case the length of the flexible shackle portion


37


is not sufficient to extend through the article so as to lock the article, the shackle unit


30


can be replaced with one having a longer length, without the need for replacing the entire shackle lock. Replacement of the shackle unit


30


is conducted as follows: The lock core


20


is operated to rotate the latch member


24


to the unlocking position, and the first shackle connecting member


31


is removed from the first shackle hole


142


. The tool


100


is inserted into the first shackle hole


142


to depress the retaining block


332


for retracting the retaining block


332


into the slot


321


in the second shackle connecting member


32


. The retaining block


332


is thus disengaged from the lock casing


10


to permit removal of the second shackle connecting member


32


from the second shackle hole


152


, thereby permitting separation of the entire shackle unit


30


from the lock casing


10


. Thereafter, the second shackle connecting member of another shackle unit with a longer shackle portion is inserted into the second shackle hole


152


for engaging the lock casing


10


, thus completing the replacement operation.




Referring to

FIGS. 9 and 11

, when the lock core


20


is damaged or disabled, such as due to corrosion, the lock core


20


can be replaced in the following manner: The lock core


20


is operated to move the latch member


24


to the unlocking position, and the first shackle connecting member


31


is removed from the first shackle hole


142


. The tool


100


is inserted into the first shackle hole


142


to depress the latch body


25


for retracting the latch body


25


into the cavity


240


in the latch base


24


of the latch member


21


. The latch member


21


is thus disengaged from the lock casing


10


to permit removal of the lock core


20


from the lock casing


10


via the lock core opening


12


. After removal of the lock core


20


, a new lock core is inserted into the lock core chamber


11


via the lock core opening


12


to permit the latch member on the new lock core to extend into the first channel


141


for engaging the lock casing


10


, thus completing the replacement operation.




It has been shown that the lock casing


10


can be assembled selectively with shackle units


30


of different lengths, depending on the size and shape of the article to be locked. The replacement operation can be conducted easily and quickly by the user. Moreover, when the lock core


20


is damaged, the lock core


20


can be replaced without the need to replace the entire shackle lock.





FIGS. 12

to


14


illustrate a second preferred embodiment of the shackle lock of this invention that is similar to the previous embodiment. The major difference between the two embodiments resides in that the second embodiment includes a latch member


70


and a retaining member


83


which are operated without using urging members (


26


,


333


). It is noted that different reference numbers for the elements of the second embodiment which respectively correspond to those of the previous embodiment are used. Details of the second embodiment of the shackle lock are illustrated as follows.




The latch member


70


includes a latch base


72


which projects from the lock core


60


in the lock core chamber


51


in the first direction, which is rotatable when the lock core


60


is operated via the key (not shown), and which is formed with a retaining hole


721


extending in the first direction. The latch member


70


further includes a latch body


71


which has an engaging end


710


extendible into the locking groove


812


in the first shackle connecting member


81


, a linking arm


711


projecting from the engaging end


710


in the fourth direction to the retaining hole


721


, and an engaging tongue


712


projecting from the linking arm


711


into the retaining hole


721


so that rotation of the latch base


72


results in movement of the latch body


71


in the fourth direction toward and away from the locking groove


812


(see FIGS.


15


and


16


), thereby permitting engagement and disengagement between the engaging end


710


and the locking groove


812


.




The latch base


72


has a curved stopping wall


722


that extends curvedly from a periphery of the retaining hole


721


. The latch body


71


further includes a stopping arm


713


that projects from the engaging end


710


toward the stopping wall


722


in such a manner that the stopping arm


713


releasably engages the stopping wall


722


when the latch member


70


is moved from the locking position (see

FIG. 15

) to the unlocking position (see

FIG. 16

) so as to prevent further rotation of the latch base


72


and that the stopping wall


722


moves away from the engaging arm


713


when the latch member


70


is moved from the unlocking position to the locking position.




The first shackle connecting member


81


has two opposite flat faces


811


. The locking groove


812


extends between the flat faces


811


. The latch body


71


further includes two opposite guide wings


714


that project from the engaging end


710


of the latch body


71


and that are in sliding contact with the flat faces


811


, respectively, so as to guide the movement of the latch body


71


in the fourth direction. The first shackle hole


521


in the lock casing


50


has two opposite chordal sections that conform to the flat faces


811


which serve as directional marks for directing the insertion of the first shackle connecting member


81


into the first shackle chamber


52


.




The second shackle connecting member


82


is formed with a shackle cavity


823


and a first screw hole


826


in communication with the shackle cavity


823


. The retaining member


83


′ includes a retaining body


83


formed with a second screw hole


830


. A screw nut


824


is fixed in the shackle cavity


823


. A screw bolt


834


extends through the first and second screw holes


826


,


830


, and threadedly engages the screw nut


824


so as to secure the retaining member


83


′ to the second shackle connecting member


82


. The screw bolt


834


is accessible via the first shackle chamber


52


and the first shackle hole


521


when the first shackle connecting member


81


is removed from the locking case


50


, thereby permitting disengagement of the retaining member


83


′ from the second shackle connecting member


82


and removal of the second shackle connecting member


82


from the locking case


50


(see FIG.


17


).




The second shackle connecting member


82


is further formed with a first notch


821


adjacent to the shackle cavity


823


and extending in the second direction. The retaining body


83


is further formed with a second notch


833


that meshes with the first notch


821


when the retaining member


83


′ is secured to the second shackle connecting member


82


.




The second shackle connecting member is further formed with two opposite guides


825


extending in the second direction. The retaining body


83


has two opposite legs


831


extending from a periphery of the second screw hole


830


in the second direction and formed with guiding grooves


832


that slidably engage the guides


825


, respectively, for guiding movement of the retaining member


83


′ in the second direction.




The retaining member


83


′ further includes a stud


835


that projects from the retaining body


83


in the second direction. The first shackle connecting member


81


is formed with a recess


813


for receiving the stud


835


when the first and second shackle connecting members


81


,


82


are inserted into the first and second shackle chambers


52


,


53


, respectively, so as to enhance positioning of the first and second shackle chambers


52


,


53


in the lock casing


50


.




The locking case


50


further has a third channel


59


extending in a fifth direction parallel to the fourth direction and communicating the lock core chamber


51


and the second shackle chamber


53


. A screw nut


54


is fixed in the third channel


59


. A screw rod


55


threadedly engages and extending through the screw nut so as to cooperate with the locking casing


50


to clamp the lock core


60


, thereby preventing removal of the lock core


60


from the locking case


50


.




The lock casing


50


has a front wall


501


that is formed with the lock core opening


502


. The lock core


60


has a front end


602


formed with a retaining slot


601


adjacent to the lock core opening


502


. A protecting plate


56


confronts and adjoins the front wall


501


within the locking case


50


, and has an insertion portion


561


received fittingly in the retaining slot


601


. The protecting plate


56


has a hardness that is greater than that of the front wall


501


so as to protect the lock core


60


from sabotage. A two-piece protecting plate


57


confronts and adjoins a rear wall and a side wall of the lock casing


50


, and is made of a material the same as the protecting plate


56


so as to enhance the protection of the lock core


60


from sabotage.




With reference to

FIG. 18

, in combination with

FIG. 13

, each of the first and second shackle connecting members


81


,


82


is formed with an insertion hole


817


(


827


) which is confined by a hole-confining wall


818


(


828


) and which receives a respective one of the opposite ends of the elongated shackle portion


84


. The shackle unit


80


further includes two tubular members


86


(only one is shown) disposed in the insertion holes


817


,


827


in the first and second shackle connecting members


81


,


82


and sleeved on the opposite ends of the elongated shackle portion


84


, respectively. Each of the tubular member


86


includes a plurality of grooved arcuate parts


861


which are connected in such a manner that two of adjacent ones of the arcuate parts


861


are wedged to each other so as to form a plurality of inner and outer arcuate grooves


8611


,


8614


in the tubular member


86


and so as to permit engagement among the tubular members


86


, the opposite ends of the elongated shackle portion


84


, and the hole-confining walls


818


,


828


of the first and second shackle connecting members


81


,


82


when the tubular members


86


, the opposite ends of the elongated shackle portion


84


, and the hole-confining walls


818


,


828


of the first and second shackle connecting members


81


,


82


are compressed and are deformed. During the aforesaid compression, portions of the shackle portion


84


and portions of the hole-confining wall


818


(


828


) are respectively deformed to extend into the inner and outer grooves


8611


,


8614


so as to secure the opposite ends of the shackle portion


84


to the first and second shackle connecting members


81


,


82


via the tubular members


86


. Three spaced apart wedging plates


8612


project from one end of each of the tubular members


86


. The tubular members


86


are made from a metal alloy, and have a hardness that is greater than that of the first and second shackle connecting members


81


,


82


so as to protect the first and second shackle connecting members


81


,


82


from sabotage.




The shackle unit


80


further includes a plurality of metal sleeves


85


that are sleeved on the elongated shackle portion


84


between the tubular members


86


. Each of the metal sleeves


85


has a generally semi-spherical inserting end


851


and a generally semi-spherical receiving hole


852


opposite to the inserting end


851


and having a shape conforming to that of the inserting end


851


. The inserting end


851


of each of the metal sleeves


85


is inserted into the receiving hole


852


of an adjacent one of the metal sleeves


85


so as to permit engagement between each two adjacent ones of the metal sleeves


85


and engagement between each of the metal sleeves


85


and the elongated shackle portion


84


when the metal sleeves


85


and the elongated shackle portion


84


are compressed and are deformed and so as to protect the elongated shackle portion


84


from sabotage. Each of two outermost ones of the metal sleeves


85


are formed with three spaced apart notches


853


that respectively engage the wedging plates


8612


of a respective one of the tubular members


86


in a wedging manner. The elongated shackle portion


84


can be in the form of a rope (see FIG.


13


), or of a chain


87


(see

FIGS. 19 and 20

) with a flexible protective sleeve


88


. The chain


87


includes a plurality of interconnected rods


872


and links


871


.




Referring to

FIGS. 21 and 22

, in combination with

FIGS. 12 and 13

, the resilient lock protective sleeve


9


includes: a hollow sleeve body


90


sleeved on the lock casing


50


, the sleeve body


90


having an open end


901


that permits insertion of the lock casing


50


thereinto, and a front wall


904


that is opposite to the open end


901


and that is formed with an access opening


902


aligned with the lock core opening


502


so as to permit extension of the key therethrough, and a slot


903


adjacent to the access opening


902


; a supporting frame


91


mounted in the sleeve body


90


around the access opening


902


and the slot


903


, confronting the front wall


904


, and formed with a guiding groove


912


; a sliding member


92


mounted slidably in the supporting frame


91


, formed with a central opening


9211


, and slidable along the guiding groove


912


in a transverse direction relative to the lock core


60


between a first position, in which, the central opening


9211


is aligned with the access opening


902


and the lock core opening


502


, and a second position, in which, the central opening


9211


is offset from the access opening


902


; an urging member


915


interconnecting the sliding member


92


and the supporting frame


91


so as to urge the sliding member


92


to move from the first position to the second position; a blocking member


923


mounted movably on the sliding member


92


and having a front end


9230


that projects through the central opening


9211


, the blocking member


923


being movable in an axial direction relative to the lock core


60


between a first engaging position, in which, the front end


9230


of the blocking member


923


projects into the access opening


902


and engages a periphery of the access opening


902


so as to prevent movement of the sliding member


92


and so as to close the central opening


9211


and prevent access of the lock core opening


502


, and a first disengaging position, in which the front end


9230


of the blocking member


923


moves away and disengages from the periphery of the access opening


902


so as to permit co-movement of the sliding member


92


and the blocking member


923


in the transverse direction to the second position, which, in turn, permits access of the lock core opening


502


via the central opening


9211


and the access opening


902


; an operating lever


9215


that projects from the sliding member


92


through the slot


903


to an exterior of the sleeve body


90


for moving the sliding member


92


in the transverse direction; and a biasing member


924


for urging the blocking member


923


to move from the first disengaging position to the first engaging position.




The lock protective sleeve


9


further includes a spring mounting plate


922


mounted on the sliding member


92


and formed with a first spring-mounting recess


9222


, a pair of shallow retaining grooves


9225


disposed diametrically around the first spring-mounting recess


9222


, a pair of docking slots


9221


disposed diametrically around the first spring-mounting recess


9222


and transverse to a line passing to the shallow retaining grooves


9225


, and a stopper


9223


disposed adjacent to the first spring-mounting recess


9222


. The blocking member


923


has a cylindrical part


9231


defining the front end


9230


and extending movably through the central opening


9211


in the sliding member


92


, a second spring-mounting recess


9235


formed in the cylindrical part


9231


and aligned with the first spring-mounting recess


9222


, a pair of diametrically disposed limiting protrusions


9232


projecting from the cylindrical part


9231


toward the spring mounting plate


922


, a pair of circular retaining tongues


9233


respectively projecting from the limiting protrusions


9232


to releasably engage the shallow retaining grooves


9225


in the spring mounting plate


922


, and a coded protrusion


9234


projecting from the cylindrical part


9231


in a direction opposite to the limiting protrusions


9232


toward the access opening


902


in the sleeve body


90


. The biasing member


924


is in the form of a coil spring that is disposed between and that extends into the first and second spring-mounting recesses


9221


,


9235


to abut against the cylindrical part


9231


and the spring mounting plate


922


so as to urge the blocking member


923


to move toward the access opening


902


. The blocking member


923


is rotatable relative to the spring-mounting plate


922


between a second engaging position, in which, the retaining tongues


9233


respectively engage the shallow retaining grooves


9225


so as to prevent the axial movement of the blocking member


923


, and a second disengaging position, in which, the retaining tongues


9233


move away from the shallow retaining grooves


9225


and the limiting protrusions


9232


are aligned with the docking slots


9221


so as to permit axial movement of the blocking member


923


against the urging action of the biasing member


924


from the first engaging position to the first disengaging position when the coded protrusion


9234


is pushed via the key. The stopper


9223


is engageable with the limiting protrusions


9232


so as to limit the blocking member


923


to rotate between the second engaging position and the second disengaging position.





FIG. 25

illustrates another lock protective sleeve


9


′ that is similar to the previous embodiment shown in

FIG. 21

, except that the blocking member


923


′ is in the form of an annular ring without the limiting protrusions


9232


and the coded protrusions


9234


shown in FIG.


21


.




While the present invention has been described in connection with what is considered the most practical and preferred embodiment, it is understood that this invention is not limited to the disclosed embodiment but is intended to cover various arrangements included within the spirit and scope of the broadest interpretation so as to encompass all such modifications and equivalent arrangements.



Claims
  • 1. A shackle lock comprising:a seamless lock casing having a lock core chamber, a lock core opening for access to said lock core chamber and aligned with said lock core chamber in a first direction, a first shackle chamber, a first shackle hole for access to said first shackle chamber and aligned with said first shackle chamber in a second direction parallel to the first direction, a second shackle chamber, a second shackle hole for access to said second shackle chamber and aligned with said second shackle chamber in a third direction transverse to the second direction, a first channel confined by a first channel-confining wall and extending in a fourth direction transverse to said first and second directions for communicating said lock core chamber and said first shackle chamber, and a second channel confined by a second channel-confining wall and extending in the second direction for communicating said first shackle chamber and said second shackle chamber; a lock core received in said lock core chamber via said lock core opening and having a latch member and a keypassage that is exposed from said lock core opening and that is adapted to receive a key for moving said latch member between a locking position, in which said latch member extends through said first channel and projects into said first shackle chamber, and an unlocking position, in which said latch member is moved out of said first shackle chamber; and a shackle unit including first and second shackle connecting members and a flexible elongated shackle portion with two opposite ends connected respectively to said first and second shackle connecting members, said first shackle connecting member being extendible into said first shackle chamber via said first shackle hole and being formed with a locking groove for engaging said latch member when said latch member is moved to the locking position, said second shackle connecting member being extendible into said second shackle chamber via said second shackle hole and being provided with a retaining member that extends into said second channel and that engages said second channel-confining wall upon movement of said second shackle connecting member in said third direction so as to retain said second shackle connecting member in said lock casing, said locking groove in said first shackle connecting member being disengaged from said latch member when said latch member is moved to the unlocking position, thereby permitting removal of said first shackle connecting member from said lock casing via said first shackle hole, said retaining member on said second shackle connecting member being accessible by means of a tool which is inserted into said second channel via said first shackle chamber and said first shackle hole when said first shackle connecting member is removed from said first shackle hole and being adapted to be actuated by the tool for disengaging from said second channel-confining wall in order to be removed from said lock casing via said second shackle hole; wherein said latch member includes a latch base which projects from said lock core in said lock core chamber in said first direction, which is rotatable when said lock core is operated via the key, and which is formed with a retaining hole extending in said first direction, said latch member further including a latch body which has an engaging end extendible into said locking groove, a linking arm projecting from said engaging end in said fourth direction to said retaining hole, and an engaging tongue projecting from said linking arm into said retaining hole so that rotation of said latch base results in movement of said latch body in said fourth direction toward and away from said locking groove, thereby permitting engagement and disengagement between said engaging end and said locking groove; and wherein said latch base has a curved stopping wall that extends curvedly from a periphery of said retaining hole, said latch body further including a stopping arm that projects from said engaging end toward said stopping wall in such a manner that said stopping arm releasably engages said stopping wall when said latch member is moved from said locking position to said unlocking position so as to prevent further rotation of said latch base and that said stopping wall moves away from said engaging arm when said latch member is moved from said unlocking position to said locking position.
  • 2. The shackle lock as claimed in claim 1, wherein said second shackle connecting member of said shackle unit is formed with a slot that communicates with said second channel, said retaining member including a retaining block mounted slidably in said slot, and a biasing spring received in said slot for biasing said retaining block to extend out of said slot and into said second channel so as to prevent removal of said second shackle connecting member from said lock casing via said second shackle hole, said retaining block being adapted to be depressed by the tool in said second direction for retracting into said slot so as to permit removal of said second shackle connecting member from said lock casing via said second shackle hole.
  • 3. The shackle lock as claimed in claim 1, wherein said latch member engages said first channel-confining wall upon movement of said lock core in said first direction when said latch member is positioned at said unlocking position so as to prevent removal of said lock core from said lock casing via said lock core opening, said latch member being accessible by the tool which is inserted into said first channel via said first shackle chamber and said first shackle hole when said first shackle connecting member is removed from said first shackle hole, and being adapted to be actuated by the tool for disengaging from said first channel-confining wall in order to be removed from said lock casing via said lock core opening.
  • 4. The shackle lock as claimed in claim 3, wherein said latch member includes a latch base which projects from said lock core in said lock core chamber in said first direction, which is rotatable when said lock core is operated via the key, and which is formed with a cavity, said latch member further including a latch body mounted on said latch base and extending into said cavity, and a biasing spring received in said cavity for biasing said latch body to extend out of said cavity and to project from said latch base into said first shackle chamber when said latch member is positioned at said locking position, said latch body being adapted to be depressed in said fourth direction by the tool against biasing action of said biasing spring for retracting into said cavity to permit removal of said lock core from said lock casing.
  • 5. The shackle lock as claimed in claim 1, wherein said first shackle connecting member of said shackle unit is formed with a stud that extends into said second channel when said first shackle connecting member extends into said first shackle chamber, said retaining member on said second shackle connecting member being formed with a recess for receiving said stud when said first and second shackle connecting members are inserted into said first and second shackle chambers, respectively.
  • 6. The shackle lock as claimed in claim 1, wherein said first shackle connecting member has two opposite flat faces, said locking groove extending between said flat faces, said latch body further including two opposite guide wings that project from said engaging end of said latch body and that are in sliding contact with said flat faces, respectively.
  • 7. The shackle lock as claimed in claim 1, further comprising a resilient lock protective sleeve which includes:a sleeve body sleeved on said lock casing, said sleeve body having an open end that permits insertion of said lock casing thereinto, and two access openings aligned respectively with said first and second shackle holes in said lock casing to permit extension of said first and second shackle connecting members of said shackle unit therethrough; and a cover flap hinged to said sleeve body at said open end, said cover flap being pivotable toward said lock core opening in said lock casing for covering the same, and away from said lock core opening to permit access to said lock core via said lock core opening.
  • 8. The shackle lock as claimed in claim 7, wherein said cover flap is formed with a plug which is inserted into said keypassage when said cover flap covers said lock core opening.
  • 9. A shackle lock comprising:a seamless lock casing having a lock core chamber, a lock core opening for access to said lock core chamber and aligned with said lock core chamber in a first direction, a first shackle chamber, a first shackle hole for access to said first shackle chamber and aligned with said first shackle chamber in a second direction parallel to the first direction, a second shackle chamber, a second shackle hole for access to said second shackle chamber and aligned with said second shackle chamber in a third direction transverse to the second direction, a first channel confined by a first channel-confining wall and extending in a fourth direction transverse to said first and second directions for communicating said lock core chamber and said first shackle chamber, and a second channel confined by a second channel-confining wall and extending in the second direction for communicating said first shackle chamber and said second shackle chamber; a lock core received in said lock core chamber via said lock core opening and having a latch member and a keypassage that is exposed from said lock core opening and that is adapted to receive a key for moving said latch member between a locking position, in which said latch member extends through said first channel and projects into said first shackle chamber, and an unlocking position, in which said latch member is moved out of said first shackle chamber; and a shackle unit including first and second shackle connecting members and a flexible elongated shackle portion with two opposite ends connected respectively to said first and second shackle connecting members, said first shackle connecting member being extendible into said first shackle chamber via said first shackle hole and being formed with a locking groove for engaging said latch member when said latch member is moved to the locking position, said second shackle connecting member being extendible into said second shackle chamber via said second shackle hole and being provided with a retaining member that extends into said second channel and that engages said second channel-confining wall upon movement of said second shackle connecting member in said third direction so as to retain said second shackle connecting member in said lock casing, said locking groove in said first shackle connecting member being disengaged from said latch member when said latch member is moved to the unlocking position, thereby permitting removal of said first shackle connecting member from said lock casing via said first shackle hole, said retaining member on said second shackle connecting member being accessible by means of a tool which is inserted into said second channel via said first shackle chamber and said first shackle hole when said first shackle connecting member is removed from said first shackle hole and being adapted to be actuated by the tool for disengaging from said second channel-confining wall in order to be removed from said lock casing via said second shackle hole; wherein said second shackle connecting member is formed with a shackle cavity and a first screw hole in communication with said shackle cavity, said retaining member including a retaining body formed with a second screw hole, said shackle lock further comprising a screw nut fixed in said shackle cavity, and a screw bolt extending through said first and second screw holes and threadedly engaging said screw nut so as to secure said retaining member to said second shackle connecting member, said screw bolt being accessible via said first shackle chamber and said first shackle hole when said first shackle connecting member is removed from said locking case, thereby permitting disengagement of said retaining member from said second shackle connecting member and removal of said second shackle connecting member from said locking case.
  • 10. The shackle lock as claimed in claim 9, wherein said second shackle connecting member is further formed with a first notch adjacent to said shackle cavity and extending in said second direction, said retaining body being further formed with a second notch that meshes with said first notch when said retaining member is secured to said second shackle connecting member.
  • 11. The shackle lock as claimed in claim 10, wherein said second shackle connecting member is further formed with two opposite guides extending in said second direction, said retaining body having two opposite legs extending from a periphery of said second screw hole in said second direction and formed with guiding grooves that slidably engage said guides, respectively.
  • 12. The shackle lock as claimed in claim 11, wherein said retaining member further includes a stud that projects from said retaining body in said second direction, said first shackle connecting member being formed with a recess for receiving said stud when said first and second shackle connecting members are inserted into said first and second shackle chambers, respectively.
  • 13. A shackle lock comprising:a seamless lock casing having a lock core chamber, a lock core opening for access to said lock core chamber and aligned with said lock core chamber in a first direction, a first shackle chamber, a first shackle hole for access to said first shackle chamber and aligned with said first shackle chamber in a second direction parallel to the first direction, a second shackle chamber, a second shackle hole for access to said second shackle chamber and aligned with said second shackle chamber in a third direction transverse to the second direction, a first channel confined by a first channel-confining wall and extending in a fourth direction transverse to said first and second directions for communicating said lock core chamber and said first shackle chamber, and a second channel confined by a second channel-confining wall and extending in the second direction for communicating said first shackle chamber and said second shackle chamber; a lock core received in said lock core chamber via said lock core opening and having a latch member and a keypassage that is exposed from said lock core opening and that is adapted to receive a key for moving said latch member between a locking position, in which said latch member extends through said first channel and projects into said first shackle chamber, and an unlocking position, in which said latch member is moved out of said first shackle chamber; and a shackle unit including first and second shackle connecting members and a flexible elongated shackle portion with two opposite ends connected respectively to said first and second shackle connecting members, said first shackle connecting member being extendible into said first shackle chamber via said first shackle hole and being formed with a locking groove for engaging said latch member when said latch member is moved to the locking position, said second shackle connecting member being extendible into said second shackle chamber via said second shackle hole and being provided with a retaining member that extends into said second channel and that engages said second channel-confining wall upon movement of said second shackle connecting member in said third direction so as to retain said second shackle connecting member in said lock casing, said locking groove in said first shackle connecting member being disengaged from said latch member when said latch member is moved to the unlocking position, thereby permitting removal of said first shackle connecting member from said lock casing via said first shackle hole, said retaining member on said second shackle connecting member being accessible by means of a tool which is inserted into said second channel via said first shackle chamber and said first shackle hole when said first shackle connecting member is removed from said first shackle hole and being adapted to be actuated by the tool for disengaging from said second channel-confining wall in order to be removed from said lock casing via said second shackle hole; wherein each of said first and second shackle connecting members is formed with an insertion hole which is confined by a hole-confining wall and which receives a respective one of said opposite ends of said elongated shackle portion, said shackle unit further including two tubular members disposed in said insertion holes in said first and second shackle connecting members and sleeved on said opposite ends of said elongated shackle portion, respectively, each of said tubular member including a plurality of grooved arcuate parts which are connected in such a manner that two of adjacent ones of said arcuate parts are wedged to each other so as to form a plurality of arcuate inner and outer grooves in said tubular member and so as to permit engagement among said tubular members, said opposite ends of said elongated shackle portion, and said hole-confining walls of said first and second shackle connecting members when said tubular members, said opposite ends of said elongated shackle portion, and said hole-confining walls of said first and second shackle connecting members are compressed and are deformed, said tubular members being made from a metal alloy and having a hardness that is greater than that of said first and second shackle connecting members so as to protect said first and second shackle connecting members from sabotage.
  • 14. The shackle lock as claimed in claim 13, wherein said shackle unit further includes a plurality of metal sleeves that are sleeved on said elongated shackle portion between said tubular members, each of said metal sleeves having a generally semi-spherical inserting end and a generally semi-spherical receiving hole opposite to said inserting end and having a shape conforming to that of said inserting end, said inserting end of each of said metal sleeves being inserted into said receiving hole of an adjacent one of said metal sleeves so as to permit engagement between each two adjacent ones of said metal sleeves and engagement between each of said metal sleeves and said elongated shackle portion when said metal sleeves and said elongated shackle portion are compressed and are deformed and so as to protect said elongated shackle portion from sabotage.
  • 15. The shackle lock as claimed in claim 14, wherein said elongated shackle portion is in the form of a rope.
  • 16. The shackle lock as claimed in claim 14, wherein said elongated shackle portion is in the form of a chain.
  • 17. A shackle lock comprising:a seamless lock casing having a lock core chamber, a lock core opening for access to said lock core chamber and aligned with said lock core chamber in a first direction, a first shackle chamber, a first shackle hole for access to said first shackle chamber and aligned with said first shackle chamber in a second direction parallel to the first direction, a second shackle chamber, a second shackle hole for access to said second shackle chamber and aligned with said second shackle chamber in a third direction transverse to the second direction, a first channel confined by a first channel-confining wall and extending in a fourth direction transverse to said first and second directions for communicating said lock core chamber and said first shackle chamber, and a second channel confined by a second channel-confining wall and extending in the second direction for communicating said first shackle chamber and said second shackle chamber; a lock core received in said lock core chamber via said lock core opening and having a latch member and a keypassage that is exposed from said lock core opening and that is adapted to receive a key for moving said latch member between a locking position, in which said latch member extends through said first channel and projects into said first shackle chamber, and an unlocking position, in which said latch member is moved out of said first shackle chamber; and a shackle unit including first and second shackle connecting members and a flexible elongated shackle portion with two opposite ends connected respectively to said first and second shackle connecting members, said first shackle connecting member being extendible into said first shackle chamber via said first shackle hole and being formed with a locking groove for engaging said latch member when said latch member is moved to the locking position, said second shackle connecting member being extendible into said second shackle chamber via said second shackle hole and being provided with a retaining member that extends into said second channel and that engages said second channel-confining wall upon movement of said second shackle connecting member in said third direction so as to retain said second shackle connecting member in said lock casing, said locking groove in said first shackle connecting member being disengaged from said latch member when said latch member is moved to the unlocking position, thereby permitting removal of said first shackle connecting member from said lock casing via said first shackle hole, said retaining member on said second shackle connecting member being accessible by means of a tool which is inserted into said second channel via said first shackle chamber and said first shackle hole when said first shackle connecting member is removed from said first shackle hole and being adapted to be actuated by the tool for disengaging from said second channel-confining wall in order to be removed from said lock casing via said second shackle hole; and a shackle lock comprising a resilient lock protective sleeve which includes: a hollow sleeve body sleeved on said lock casing, said sleeve body having an open end that permits insertion of said lock casing thereinto, and a front wall that is opposite to said open end and that is formed with an access opening aligned with said lock core opening so as to permit extension of the key therethrough, and a slot adjacent to said access opening; a supporting frame mounted in said sleeve body around said access opening and said slot and confronting said front wall; a sliding member mounted slidably in said supporting frame, formed with a central opening, and slidable in a transverse direction relative to said lock core between a first position, in which, said central opening is aligned with said access opening and said lock core opening, and a second portion, in which, said central opening is offset from said access opening; an urging member interconnecting said sliding member and said supporting frame so as to urge said sliding member to move from said first position to said second position; a blocking member mounted movably on said sliding member and having a front end that projects through said central opening, said blocking member being movable in an axial direction relative to said lock core between a first engaging position, in which, said front end of said blocking member projects into said access opening and engages a periphery of said access opening so as to prevent movement of said sliding member and so as to close said central opening and prevent access of said lock core opening, and a first disengaging position, in which said front end of said blocking member moves away and disengages from said periphery of said access opening so as to permit co-movement of said sliding member and said blocking member in said transverse direction to said second position, which, in turn, permits access of said lock core opening via said central opening and said access opening; an operating lever that projects from said sliding member through said slot to an exterior of said sleeve body for moving said sliding member in said transverse direction; and a biasing member for urging said blocking member to move from said first disengaging position to said first engaging position.
  • 18. The shackle lock as claimed in claim 17, wherein said lock protective sleeve further includes a spring mounting plate mounted on said sliding member and formed with a first spring-mounting recess, a pair of shallow retaining grooves disposed diametrically around said first spring-mounting recess, a pair of docking slots disposed diametrically around said first spring-mounting recess and transverse to a line passing through said shallow retaining grooves, and a stopper disposed diametrically around said first spring-mounting recess, said blocking member having a cylindrical part defining said front end and extending movably through said central opening in said sliding member, a second spring-mounting recess formed in said cylindrical part and aligned with said first spring-mounting recess, a pair of diametrically disposed limiting protrusions projecting from said cylindrical part toward said spring mounting plate, a pair of circular retaining tongues respectively projecting from said limiting protrusions to releasably engage said shallow retaining grooves in said spring mounting plate, and a coded protrusion projecting from said cylindrical part in a direction opposite to said limiting protrusions toward said access opening in said sleeve body, said biasing member being in the form of a coil spring that is disposed between and that extends into said first and second spring-mounting recesses to abut against said cylindrical part and said spring mounting plate, said blocking member being rotatable relative to said spring-mounting plate between a second engaging position, in which, said retaining tongues respectively engage said shallow retaining grooves so as to prevent said axial movement of said blocking member, and a second disengaging position, in which, said retaining tongues move away from said shallow retaining grooves and said limiting protrusions are aligned with said docking slots so as to permit axial movement of said blocking member from said first engaging position to said first disengaging position when said coded protrusion is pushed via the key, said stoppers being engageable with said limiting protrusions so as to limit said blocking member to rotate between said second engaging position and said second disengaging position.
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