This application is a U.S. National Stage Application of International Application No. PCT/US2014/052327 filed Aug. 22, 2014, which designates the United States, and which is incorporated herein by reference in its entirety.
This disclosure relates generally to subterranean drilling equipment and, more particularly, to a flexible smart release tool.
Hydrocarbons, such as oil and gas, are commonly obtained from subterranean formations that may be located onshore or offshore. The development of subterranean operations and the processes involved in removing hydrocarbons from a subterranean formation are complex. Typically, subterranean operations involve a number of different steps such as, for example, drilling a borehole at a desired well site, treating the borehole to optimize production of hydrocarbons, and performing the necessary steps to produce and process the hydrocarbons from the subterranean formation.
Downhole tools are used within a wellbore to assist with the production of hydrocarbons from a subterranean formation. Some common downhole tools are frac plugs, bridge plugs, and packers, which are used to seal a component against casing along the wellbore wall or to isolate one pressure zone of the formation from another.
During subterranean operations, the downhole tools and other equipment may be raised, lowered or released within the wellbore. For example, a downhole tool can be conveyed into the wellbore on a wireline, tubing, pipe, or another type of conveyance. In conventional systems, the operator estimates the location of the downhole tool based on this mechanical connection and, in some cases, also communicates with the downhole tool through this electro-mechanical connection.
In certain instances, downhole tools are equipped with a release tool to release the downhole tool from the drill string. Some release tools are activated by mechanical mechanisms, such as activation via a wire, which may not be effective in complex or deep wells. Techniques are known for activating a release tool for releasing a downhole tool using timer-based logic that activates after a predetermined release delay. The predetermined release delay is set prior to introduction of the release tool in the wellbore.
Some specific exemplary embodiments of the disclosure may be understood by referring, in part, to the following description and the accompanying drawings.
While embodiments of this disclosure have been depicted and described and are defined by reference to exemplary embodiments of the disclosure, such references do not imply a limitation on the disclosure, and no such limitation is to be inferred. The subject matter disclosed is capable of considerable modification, alteration, and equivalents in form and function, as will occur to those skilled in the pertinent art and having the benefit of this disclosure. The depicted and described embodiments of this disclosure are examples only, and are not exhaustive of the scope of the disclosure.
The present disclosure relates generally to well drilling equipment and, more particularly, to a flexible smart release tool.
To facilitate a better understanding of the present disclosure, the following examples are presented for descriptive purposes. In no way should the following examples be read to limit, or define, the scope of the disclosure. Embodiments of the present disclosure may be applicable to horizontal, vertical, deviated, multilateral, u-tube connection, intersection, bypass (drill around a mid-depth stuck fish and back into the well below), or otherwise nonlinear boreholes in any type of subterranean formation. Embodiments may be applicable to injection wells as well as production wells, including natural resource production wells such as hydrogen sulfide, hydrocarbons or geothermal wells. Devices and methods in accordance with embodiments described herein may be used in one or more of wire line, slick line, measurement while drilling (MWD) and logging while drilling (LWD) operations. Embodiments described below with respect to one implementation, such as wire line, are not intended to be limiting. Embodiments may be implemented in various formation tools suitable for measuring, data acquisition and/or recording data along sections of the formation that, for example, may be conveyed through flow passage in tubular string or using a wire line, slick line, tractor, piston, piston-tractor, coiled tubing, downhole robot or the like.
Referring now to the drawings, in which
In
As illustrated in
In operation of downhole assembly 101, release tool 102 includes a release mechanism, which may be initiated by various actuation mechanisms. In some embodiments, the actuation mechanism is a mechanical mechanism controlled at surface 108, for example, using a tension release mechanism via conveyance 116. In other embodiments, the actuation mechanism is electronic such that a command may be sent from control unit 118 to release tool controller 120. The command may be transmitted using electrical, optical, or acoustical signals, which are sent over conveyance 116 or another medium. At surface 108 in proximity to well head 106, control unit 118 may be a system based on a microprocessor, a mechanical, or an electro mechanical controller. In certain embodiments, release tool 102 may be autonomous or semi-autonomous and may self-activate the release of the downhole tool 103 without receiving a direct command for a release event, for example, when a heartbeat signal from control unit 118 is not received before a specified timeout period elapses.
As will be described in further detail, release tool controller 120 communicates with control unit 118. In some embodiments, release tool controller 120 allows a user to initiate the release of the downhole tool, for example, by manually triggering a release command at control unit 118. The release command may be received by release tool controller 120, which then activates an actuator in release tool 102 for releasing or decoupling release tool 102 from downhole tool string 103. Release tool controller 120 may include a programmable timer, or programmable timer functionality, that the user may program at any time with a desired release time or release delay, according to which release tool controller 120 activates the actuator.
Additionally, release tool controller 120 may store a first logical identifier that is a unique value or address for each particular instance of release tool 102. The first logical identifier may be written to release tool controller 120 prior to insertion in wellbore 104. When multiple instances of release tool 102 are used in wellbore 104, each one of release tool 102 may store a unique value for the first logical identifier. When a release command is sent from control unit 118, the release command may include a second logical identifier. The second logical identifier may represent a target address for an instance of release tool 102 for which the release command is intended. When release tool controller 120 receives the release command, release tool controller 120 may determine whether the second logical identifier in the release command matches the first logical identifier stored with release tool controller 120. When the second logical identifier matches the first logical identifier, release tool controller 120 may execute the release command. When the second logical identifier does not match the first logical identifier, release tool controller may ignore the release command. In this manner, multiple instances of release tool 102 may be individually addressed and activated, as desired, allowing multiple instances of release tool 102 to be used with well system 100, and to be placed at any desired location within wellbore 104, for specific and secure release of respective downhole tool strings 103.
Referring now to
Processor 202 may include, for example a microprocessor, microcontroller, digital signal processor (DSP), application specific integrated circuit (ASIC), or any other digital or analog circuitry configured to interpret and/or execute program instructions and/or process data. In some embodiments, processor 202 may be communicatively coupled to memory media 204. Processor 202 may execute program instructions stored in memory media 204. Program instructions or data may be executable for control of release interface 206, as described herein. Memory media 204 may include any system, device, or apparatus to receive one or more memory modules that store program instructions or data (e.g., computer-readable non-transitory media). For example, memory media 204 may include read-only memory, random access memory, solid state memory, or disk-based memory. Under control of processor 202 having access to memory media 204, which may store instructions executable by processor 202 to implement functionality described herein, release tool controller 120 accesses communication interface 210, logical identifier 212, and release interface 206. It is noted that processor 202 may include a real-time clock (not shown) to maintain a precise time base or absolute timestamp while release tool controller 200 operates downhole.
In
In
Release interface 206 may represent a device or electronic components for controlling actuation of a mechanical actuator that releases downhole tool string 103 from release tool 102. Release interface 206 may be coupled to actuator 220, which, in turn, is coupled to release mechanism 222. Actuator 220 may be selected from various types of actuation elements, including resistive, semiconductor, optical, magnetic, explosive, etc. In certain embodiments, release interface 206 may represent a switch that supplies power to actuator 220 when the switch is closed, thereby activating actuator 220. Thus, release tool controller 200 may close the switch represented by release interface 206 to activate actuator 220 and engage release mechanism 222, thereby decoupling release tool 102 from downhole tool string 103. Instructions executable by processor 202 stored in memory media 204 may include instructions to activate release interface 206, irrespective of the type of actuation element used by actuator 220. In some embodiments, actuator 220 is included with release interface 206. In some implementations, actuator 220 is integrated within release mechanism 222.
Additional functionality may be implemented by processor 202, including timer and delay operations. For example, the release command received from control unit 118 may specify a time value, such as a delay time or a timestamp in the future. When the release command specifies a delay time, processor 202 may wait until the delay time has elapsed to activate release interface 206. When the release command specifies a timestamp in the future, processor 202 may wait until the timestamp is reached to activate release interface 206.
Referring now to
Method 300 begins at step 302 by receiving, at a release tool via a communication interface, a command from a control unit located proximate to a well head to activate a release interface to control actuation of an actuator that releases the downhole tool string from the release tool, the release tool storing a first logical identifier and the command specifying a second logical identifier and a delay time. Thus, step 302 may be performed while release tool 102 is within the wellbore and control unit 118 is at surface level. The command may omit the delay time in step 102, for example, when immediate release of the release tool is desired. The delay time in step 102 may be substituted with a timestamp in the future. Then at step 304 a determination is be made whether the first logical identifier matches the second logical identifier. When the first logical identifier does not match the second logical identifier, the command may be ignored at step 306. When the first logical identifier matches the second logical identifier, an acknowledgement of the command may be sent to the control unit at step 308. In certain embodiments, the acknowledgement in step 308 (or a second acknowledgement in addition to step 308) may be sent after step 310 or step 312. Then, the release interface is activated at step 312 to actuate the actuator.
Referring now to
Method 400 at step 402 begins by intermittently receiving a heartbeat signal from the control unit. The heartbeat signal may be sent by control unit 118 to indicate that control unit 118 is operating responsively and that a communication channel between control unit 118 and release tool 102 is operating. At step 404, a determination is made whether a timeout period has elapsed without receiving the heartbeat signal. The timeout period may be a value included with release tool controller 120 prior to insertion in the borehole and may be set to be greater than an expected duration between receipt of individual heartbeat signals by release tool controller 120. When the timeout period has not elapsed, method 400 may loop back to step 402. When the timeout period has elapsed, the release interface may be activated at step 406 to actuate the actuator. As described above, a delay time may be used with step 406 prior to activation of the release interface.
As disclosed herein, a flexible smart release tool enables a control unit at the surface to individually communicate with release tools that are located downhole. The release tools may be individually addressed using a unique logical identifier. Thus, a specific release tool may be sent a command to release an attached downhole tool string at any time. The release tool may include control logic for receiving the command and using an onboard clock for timing of activation of a release interface, as specified in the command. A heartbeat function may be implemented between the release tool and the control unit.
In a first aspect, a disclosed release tool is for releasing a tool string within a subterranean well having a well head. The release tool may include a release interface to control actuation of an actuator that releases the tool string from the release tool, and a communication interface to communicate with a control unit located proximate to a well head. The release tool further includes a first logical identifier uniquely associated with the release tool, memory media, and a processor having access to the memory media. The memory media may store instructions executable by the processor to receive, via the communication interface, a command from the control unit to activate the release interface. The command may specify a second logical identifier. The instructions may be to determine whether the first logical identifier matches the second logical identifier. When the second logical identifier matches the first logical identifier, the instructions may be to activate the release interface to actuate the actuator.
In a second aspect, a method is disclosed for releasing a tool string by a release tool within a subterranean well having a well head. The method may include receiving, at a release tool via a communication interface, a command from a control unit located proximate to the well head to activate a release interface to control actuation of an actuator that releases the tool string from the release tool. The method may include determining whether the first logical identifier matches the second logical identifier. When the first logical identifier matches the second logical identifier, the method may include activating the release interface to actuate the actuator.
In a third aspect, a disclosed system includes a tool string for insertion into a subterranean well having a well head, and a release tool releasably coupled to the tool string for releasing the tool string within the subterranean well. The release tool may include a release interface to control actuation of a mechanical actuator that releases the tool string from the release tool, and a communication interface to communicate with a control unit, including to receive commands from the control unit. The control unit may be located proximate to the well head. The release tool may include a first logical identifier uniquely associated with the release tool, memory media, and a processor having access to the memory media. The memory media may store instructions executable by the processor to receive, via the communication interface, a command from the control unit to activate the release interface. The command may specify a second logical identifier. The instructions may be to determine whether the first logical identifier matches the second logical identifier. When the first logical identifier matches the second logical identifier, the instructions may be to activate the release interface to actuate the mechanical actuator.
In any embodiment of each of the disclosed aspects, a communication interface may communicate with the control unit using at least one of: galvanic media, optical media, and acoustic telemetry. The memory media may further include instructions to send an acknowledgement of the command to the control unit. The command may specify a delay time, while the instructions to activate the release interface are executed after the delay time has elapsed. The command may specify a timestamp in the future, while the instructions to activate the release interface are executed when the timestamp is reached.
In any embodiment of each of the disclosed aspects, when the second logical identifier is different from the first logical identifier, the memory media may further comprise instructions to ignore the command. The release tool may further include a non-volatile memory different from the memory media. The non-volatile memory may store the first logical identifier. The release tool may further include a power source to supply power to at least the processor, the memory media, and the communication interface. The memory media may further include instructions to intermittently receive a heartbeat signal from the control unit. When the heartbeat signal is not received after a timeout period elapses, the instructions may be to activate the release interface to actuate the actuator.
In any embodiment of each of the disclosed aspects, a disclosed method may include sending an acknowledgement of the command to the control unit. When the second logical identifier is different from the first logical identifier, the method may include ignoring the command. The disclosed method may include intermittently receiving a heartbeat signal from the control unit. When the heartbeat signal is not received after a timeout period elapses, the disclosed method may include activating the release interface to actuate the mechanical actuator.
Therefore, the disclosed systems and methods are well adapted to attain the ends and advantages mentioned as well as those that are inherent therein. The particular embodiments disclosed above are illustrative only, as the teachings of the present disclosure may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular illustrative embodiments disclosed above may be altered, combined, or modified and all such variations are considered within the scope of the present disclosure. The systems and methods illustratively disclosed herein may suitably be practiced in the absence of any element that is not specifically disclosed herein or in the absence of any optional element disclosed herein. While compositions and methods are described in terms of “comprising,” “containing,” or “including” various components or steps, the compositions and methods can also “consist essentially of” or “consist of” the various components and steps. All numbers and ranges disclosed above may vary by some amount. Whenever a numerical range with a lower limit and an upper limit is disclosed, any number and any included range falling within the range is specifically disclosed. In particular, every range of values (of the form, “from about a to about b,” or, equivalently, “from approximately a to b,” or, equivalently, “from approximately a-b”) disclosed herein is to be understood to set forth every number and range encompassed within the broader range of values. Also, the terms in the claims have their plain, ordinary meaning unless otherwise explicitly and clearly defined by the patentee. Moreover, the indefinite articles “a” or “an,” as used in the claims, are defined herein to mean one or more than one of the element that it introduces. If there is any conflict in the usages of a word or term in this specification and one or more patent or other documents that may be incorporated herein by reference, the definitions that are consistent with this specification should be adopted.
As used herein, the phrase “at least one of” preceding a series of items, with the terms “and” or “or” to separate any of the items, modifies the list as a whole, rather than each item of the list. The phrase “at least one of” allows a meaning that includes at least one of any one of the items, at least one of any combination of the items, and at least one of each of the items. By way of example, the phrases “at least one of A, B, and C” or “at least one of A, B, or C” may each refer to only A, only B, or only C; any combination of A, B, and C; or at least one of each of A, B, and C.
The above disclosed subject matter is to be considered illustrative, and not restrictive, and the appended claims are intended to cover all such modifications, enhancements, and other embodiments which fall within the true spirit and scope of the present disclosure. Thus, to the maximum extent allowed by law, the scope of the present disclosure is to be determined by the broadest permissible interpretation of the following claims and their equivalents, and shall not be restricted or limited by the foregoing detailed description.
Filing Document | Filing Date | Country | Kind |
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PCT/US2014/052327 | 8/22/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2016/028318 | 2/25/2016 | WO | A |
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