Information
-
Patent Grant
-
6644185
-
Patent Number
6,644,185
-
Date Filed
Monday, November 6, 200024 years ago
-
Date Issued
Tuesday, November 11, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Gibbon, Del Deo, Dolan, Griffinger & Vecchione
-
CPC
-
US Classifications
Field of Search
US
- 101 216
- 101 56
- 101 133
- 101 141
- 101 146
- 101 153
- 101 158
- 101 170
- 101 193
- 101 196
- 101 199
- 101 214
- 101 254
- 101 253
- 101 256
- 101 257
- 101 269
- 101 272
- 101 282
- 101 286
- 101 287
- 101 288
- 101 339
- 101 182
- 101 3491
- 101 3501
- 101 35201
- 101 487
- 101 227
- 101 365
-
International Classifications
-
Abstract
A flexographic rotary platen printing press for printing indicia on a web of flexible material moving along a longitudinal axis. The flexographic rotary platen printing press includes a print drum assembly that is affixed to a trolley that is moveable in a linear direction across the web generally transverse to the direction of the web movement. When the web is stopped, the print drum is caused to roll across the web that is sandwiched between the print drum and a flat, planar platen to print indicia onto the web in a line contact. A linear drive system causes the movement of the print drum assembly. The speed of the transverse movement is electronically coordinated to the speed of the rotation of the print drum as it moves across the web to carry out the printing operation. A multi-color printing process is created by serially positioning two or more flexographic presses without the use of a large number of idler rollers or changes of direction in the path of the web as it moves from one flexographic printing press to a subsequent flexographic printing press.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a flexographic rotary platen printing press utilized for printing indicia onto a flexible web, and, more particularly, to a flexographic rotary platen press having a printing system that makes the printing process easier and with accurate indexing of multiple printing colors.
The use of various printing presses are, of course, well know for their use in providing the printing of a web of flexible material, such as plastic material used in packaging industry for various products. In such systems for printing and in general, the packaging machine, or host machine, actually pulls the web through the print station and that host machine therefore normally provides the movement of the web as well as the registration to insure that the indicia is printed on to the web at the proper location along that web and that each of that indicia is properly spaced along the web.
One typical system currently used for such purpose is the platen press where the web is positioned on the platen and held motionless while a generally planar printing plate is impressed against that portion of the web, sandwiching the web material between the printing plate and the platen. While that type of system allows good registration of the indicia to be printed onto the web, there is an inherent fault in that it is extremely difficult to maintain an even print over such as large area, that is, the printing plate must be precisely planar and parallel to the plane of the platen or the eventual printed indicia is uneven, and exhibits a non-uniform pattern.
Another current system is with the use of a flexographic press where the web is continually in motion and is moved along its longitudinal axis by the various mechanisms of the host machine. In that system, there is a rotary print drum that is rotated and the web is moved intermediate that rotating printing drum and a round impression roller as opposed to the flat platen of the previous platen press. The cylindrical rotary print drum has the desired indicia on a printing plate located on the external peripheral surface of that printing drum and rotates in the same direction as the web. An inking system is used to apply the ink to the printing roller and that inking system is well know and uses a anilox roller to apply the ink to the particular indicia on the print drum.
Again, however, the aforedescribed system has certain limitations as the moving web must be carefully aligned with the platen and the printing roller and thus is carried through a large number of idler rollers that guide the web to the proper position for printing, including an impression roller that requires the web to form a complete S configuration for correct alignment, registration and for providing the proper tension at all times on the moving web.
Thus, with the moving web type of printing press, the system requires a large number of tensioning and idler rollers to hold the web in the correct alignment and to create the proper tension in the web as it moves in a serpentine fashion through the flexographic printing press. Each roller, therefore, changes the direction of the web as it is moving through the printing press and each roller and change of direction also induces a stress on the web and can cause a stretching of the web and result in the final printed indicia being blurred. Accordingly, while the use of a multiplicity of tensioning and other rollers is necessary in the operation of the aforedescribed press to carry out printing on the fly, there is also a downside, that is, while the rollers are essential in the overall control of the web tension and control of the web orientation, the use of so many rollers generally creates many changes indirection of the web and also introduces stresses in the web that are undesirable.
The problem is aggravated with the use of multicolor printing where different colors are used since those different colors are printed on to the web serially, that is, after the printing of one color on to the web, the web, still moving at a high speed, progresses to a further printing cycle where the next color is applied to the web and so on. Obviously then, with a multi color printing, there are two, three of additional sets of rollers through which the web must travel and, again, each additional set of rollers can cause stress, stretch the web and make the registration of the subsequent colors extremely difficult. Too, with the multiple color printing presses, there is no room to insert dryers intermediate the color printing steps and thus the system is limited to materials having some porosity of the web material to allow the ink to dry before passing through a later printing stage with a different color. Accordingly, the use of such a multi-color rotating drum printing press is inappropriate for the other non-porous materials of webs, such as polyethylene, nylon, or polypropylene.
Thus, it would be advantageous to provide a flexographic printing press that can print the desired indicia upon a web without an excess of tensioning rollers or S-bends, be able to be used on non-porous materials and yet achieve a good printing quality and accuracy of the position and registry of the printed material.
SUMMARY OF THE INVENTION
The present invention provides an improved flexographic rotary platen printing press and system used by that printing press to print indicia upon a web. With the present printing system, there is provided a system that operates in conjunction with a host machine that advances or moves the web in an intermittent manner, that is, the host machine preferably advances the web along its longitudinal axis and stops the web at predetermined intervals where the actual printing of the web is carried out. The overall movement of the web itself can be carried out by a conventional means including a D.C. or stepper motor in the host machine and controlled to move and stop the progress of the web at a precise location where it is desired to place the printed indicia. Alternatively, the present flexographic rotary platen printing system can be used with some independent moving system that can control the movement of the web and not necessarily be a part of a host machine that is carrying out some other operation on the web material.
With the present invention, however, as will be seen, the actual speed of the advancement of the web is not critical and need not be subject to any particularly precise electronic control since that speed does not need to be coordinated with the speed of any print drum; only the position of the web in the stopped position is of importance.
Thus, the web is stopped in the precise desired position and a print drum, having the print plate carried thereon, is activated and moves transversely across the web as the print drum also rotates. As the print drum moves along the transverse direction, the web is sandwiched between the print drum and a flat platen, such that the printing of the web takes place. When the print drum reaches the end of its travel across the width of the web, the printing is completed and the print drum is returned to its original location to be ready for a subsequent cycle.
As is known, the inking process can also be carried out by conventional inking systems including the use of an anilox roller and the inking system may utilize a closed doctor blade type utilizing a laser engraved ceramic coated anilox roller mounted in a stationary position off to the side of the web and fed with ink by an inverted bottle cartridge of pigmented ink. In the inking system, the anilox roller is driven, preferably by a stepper motor, and that stepper motor is coordinated with a stepper motor that drives the print drum during the inking process such that the two motors are synchronized electronically to assure that the surface speeds of the anilox roller and the print plate on the print drum match without the need to link the two motors or drives together with gears. As will be noted, the various rotating motive means will be described herein with the preferred means, that is by use of stepper motors, however, it will be seen that other motive means, including servo motors, could be used in carrying out the present invention and still be within the inventive concept. Of importance, however, is that with the use of speed controllable motors, the coordination of the speeds between the anilox roller and the print drum can be carried out electronically and thus, without the need for any gearing system to provide that coordination of such speeds.
Thus, the print drum is also driven by a stepper motor and the motor speed can be controlled as the print drum moves transversely across the web in carrying out the printing process. A further stepper motor operates the linear drive system utilized to move the print drum in the transverse direction and that linear drive system can comprise mounting the print drum, its bearing housing and its stepper motor on a trolley that slides along a pair of rails. A belt or sprocketed chain can connect the linear drive motor to the trolley and by operation of the linear drive motor, the trolley carrying the print drum, the print motor and the print drum bearing housing bi-directionally transverse to the movement of the web, when in motion.
Taking, therefore, a complete cycle for a single color print, the print drum will make one complete revolution to rotate the print plate against the anilox roller to ink the print plate. At this step, the stepper motor rotating the anilox roller and the stepper motor rotating the print drum are electronically controlled to match the speed of the anilox roller with that of the print plate. Once inked, the print drum will disengage from the ink system and move transversely across the web while simultaneously being rotated by its stepper motor.
At this step, the speed of the rotation of the print drum is controlled to be coordinated with the linear speed of the print drum as it moves transversely across the web to print the desired indicia on the web at a precise registration. The web, being sandwiched between the print drum and a flat platen, is therefore at a standstill and the printing process can be carried out accurately and the contact between the printing plate and the flat platen is a line contact. The print drum continues its progress, moved by the linear drive motor, from the first or home position fully across the web to a remote position past the web where its motion is terminated and printing has been accomplished. Upon that completion of the print step, the print drum will lift away from the platen and return to the home position juxtaposed to the inking system ready to carry out the process again.
As such, the entire process for a print cycle can be carried out by means of three stepper motors; an anilox motor to rotate the anilox roller, a linear drive motor to move the print drum in a linear path across the web and a print drum motor that rotates the print drum. All coordination of the motors can be readily be accomplished electronically by a microprocessor based system.
Other features of the present flexographic rotary platen printing press will become apparent in light of the following detailed description of a preferred embodiment thereof and as illustrated in the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic of a multi-color flexographic printing press constructed accordance with the present known state of the art,
FIG. 2
is a top, plan view of the flexographic rotary platen printing press constructed in accordance with the present invention;
FIG. 3
is a side view of the printing press of
FIG. 2
;
FIG. 4
is a front view of the flexographic rotary platen printing press of the present invention and showing, in more detail, the linear traversing mechanism used to carry out printing process;
FIG. 5
is an end cross-sectional view of the printing press taken along the line
5
—
5
of FIG.
4
and illustrating the linear drive system; and
FIG. 6
is a top, cross sectional view of the present invention taken along the line
6
—
6
of
FIG. 5
; and
FIG. 7
is an end view of a plurality of printing presses of the present invention operative to print multi-colors onto a web.
DETAILED DESCRIPTION OF THE INVENTION
Referring now to
FIG. 1
, there is shown a schematic view of a typical prior art flexographic printing press system
10
currently used to carry out the printing of multi-colors onto a web
12
of flexible material. As can be seen, in order to print more than one color, the flexographic printing press system
10
, of necessity, requires, basically, separate printing presses, that is, there is a first printing press
14
for printing indicia of one color onto the web
14
and a second printing press
16
to print the second color onto that web
12
. Obviously, while the
FIG. 1
illustrates a printing system
10
utilizing two colors, there may be additional colors that can be printed on to the web
12
with the consequent equal number of additional printing presses that print those additional colors onto the web
12
.
In
FIG. 1
, however, it can be seen that the web
12
progresses through a serpentine path as it passes from the entrance
18
to the first printing press
14
to the exit
20
of the second printing press
16
traveling in the direction of the arrows A. In particular, each of the first and second printing presses
14
,
16
include, respectively a first printing drum
22
and a second printing drum
24
where the indicia is formed on the exterior surface of the first and second drums
22
,
24
, generally by means of printing plates that are, of course, inked by conventional inking systems (not shown) to apply the differing colors of ink to that exterior surface.
Also, first and second impression rollers
26
,
28
are located so as to be in abutment to the first and second print drums
22
,
24
to assure the proper contact between the web
12
and the print drums
14
,
16
in carrying out the transfer of the ink to the web
12
. As is conventional, in order to achieve the proper contact between the web
12
and the print drums
22
,
24
, the web basically forms an S configuration as it passes around the first and second impression rollers
26
,
28
. As also can be seen, there are considerable additional idler rollers,
30
, that, in general, direct the web
12
into the proper registration and engagement with the first and second printing drums
22
,
24
to create the proper, desired tension of that web
12
as well as the pressure of the contact between the first and second impression rollers
26
,
28
and the first and second print drums
22
,
24
.
As stated, however, each turn or twist of the web
12
travelling over a roller can cause stresses to be created in the web
12
and potentially cause a stretching of the web
12
and a consequent misalignment of the printed indicia or a blurring effect of the printed indicia due to that stretching and relaxing of the flexible material of the web
12
. Accordingly it would be advantageous to provide a printing press system where multiple colors can be imprinted on to the flexible web while avoiding, as much as possible, the stretching caused by the multiple rollers, that is, to keep the number of idler and other rollers down to a minimum. It should be noted, that while the
FIG. 1
printing system is believed to be typical of the number of the various rollers used in a conventional, prior art multi-color printing system and is submitted to be fairly representative, there may be basically more or less rollers user in any particular commercial multi-color printing press. The illustrative
FIG. 1
is to indicate that there are a large number of such rollers that are current used in a typical current multi-color printing system.
As a further drawback of the present prior art multi-color flexographic printing system as shown in
FIG. 1
, it can also be seen the each of the first and second printing presses
14
,
16
are aligned together in close proximity to each other as the web is moved serially from the first printing press
14
to the second printing press
16
. As such, the lack of available space between the first printing press
14
and the second printing press or presses
16
leaves no room for a dryer to be located intermediate those printing presses or, for that matter, between any subsequent printing presses where additional colors are utilized. Thus, there is insufficient time for the indicia printed on to the web
12
to dry from one printing press to another.
Since it is important for the printed indicia to dry before passing through a subsequent printing press, the printing press system of
FIG. 1
is basically limited to web materials where the drying process can take place in as rapid an amount of time as possible and thus, the printing press system
10
of
FIG. 1
is not suitable for the use of non-porous web materials such as polyethylene, nylon, or polypropylene or the like and is a limitation on the use of that printing press system.
Turning now to
FIGS. 2 and 3
, there are shown, respectively, a plan view and a front view of a flexographic rotary platen printing press
32
constructed in accordance with the present invention. As can be seen, the basic flexographic rotary platen printing press
32
comprises a frame
34
upon which the apparatus is constructed. The frame
34
may be any variety of structural members that are assembled together to hold the various components and the apparatus to be hereinafter described and can generally be constructed of steel frame members welded, riveted or bolted together.
The flexographic rotary platen printing press
32
comprises a print drum assembly
36
that includes a print drum
38
and the various components necessary to enable that print drum
38
to be rotated as will later be explained. The print drum assembly
36
thus also includes a print drum motor
40
and a print drum bearing housing
42
that contains and includes the associated gearing to enable the print drum motor
40
to rotate the print drum
38
. A belt
44
may be utilized to convey the rotational movement of the print drum motor
40
to the print drum bearing housing
42
and thus to the print drum
38
itself. The indicia to be printed on to the web
12
is normally provided on a cylindrical printing plate that is affixed to the external annular surface of the print drum
38
.
As indicated, the print drum motor
40
is preferably a stepper motor or so as to have good control of the rotational movement provided to the print drum
38
, however the print drum motor
40
may be a D.C. servo motor or other device that can be fairly precisely controlled with respect to its speed and angular position.
In
FIGS. 2 and 3
, the print drum assembly
36
is shown in two positions, a first or starting position indicated by the solid line depiction of the print drum assembly, labeled B and a second or ending position showing the print drum assembly
36
in the dotted line depiction and labeled C. As will become clear, the print drum assembly
36
is movable between position B and C to effect the printing process.
As also shown in
FIG. 1
, the centerline of the print drum
38
moves a distance D as it traverses from its first position at B to its second position at C. As that print drum assembly
36
moves between points B and C, the print drum assembly
36
traverses across the web
12
that is located as shown and which has a width W. The web travels in the direction of the arrows E. As previously indicated, the positioning and movement of the web
12
is normally effected by the host machine, not shown, in a conventional manner where the web
12
is used for some packaging process carried out by that host machine. Accordingly, that host machine pulls the web
12
through the flexographic printing press
32
in carrying out the present invention and the host machine also provides the necessary controller and associated components to periodically stop the movement of the web
12
as will be explained. Alternately, however, the present flexographic printing press
32
can have its own means to cause the web
12
to travel as shown in the direction E and to stop at predetermined intermediate positions at precisely registered locations where the printing process can take place.
The web
12
, itself, travels in the direction of the arrows E and, as shown in
FIG. 3
, there is a flat, planar platen
46
positioned so as to sandwich the web
12
between the platen
46
and the print drum
38
. Thus, as can be seen in that Figure, as the print drum
38
moves between the position at B to the position at C, the print drum
38
rolls across the undersurface of the web
12
so as to transfer the indicia from the print drum
38
to the web
12
, and there is a line contact between the print drum
38
and the web
12
backed up by the flat, planar platen
46
. Since the distance D, that is, the distance traveled by the print drum
38
is slightly longer that the width W of the web
12
, it can be seen that the line contact between the print drum
38
and the web
12
continues fully across the web
12
to carry out the printing process of the indicia on to the full width of the web
12
and that the print drum
38
continues a slight distance beyond the outer edges of the web
12
and discontinues contact with the web
12
.
An inking system is also used to deposit ink on to the printing plate that is affixed onto the external surface of the print drum
38
. That inking system may be a conventional system used with flexographic printing presses and includes an anilox roller
48
that contacts the exterior surface of the print drum
38
when the print drum assembly
36
is in that first or starting position at position B. The anilox roller
48
is rotated by means of a anilox motor
50
via an anilox bearing housing
52
. As is also conventional, the anilox motor
50
is coordinated in its speed with the speed of the print drum motor
40
so that the surfaces of the anilox roller
48
and print drum
38
are moving at the same speed as they are in contact with each other in depositing the uniform layer of ink onto the indicia to be printed onto the web
12
, however, where the conventional speed coordination is carried out by a mechanical gearing system, the present invention includes the use of speed controlled motors, such as stepper or servo motors that allow the coordination to be carried out electronically by means of a microprocessor and without the need for a mechanical gearing system. The ink for the anilox roller
48
can be supplied by a conventional ink supply
54
.
Thus, in carrying out the printing of the web
12
, as the web
12
is progressed along the longitudinal axis as indicated by the arrow E, the print drum assembly
36
, including the print drum
38
, travels linearly, generally transverse to that axis of travel of the web
12
, and preferable moves in a linear direction along an axis that is 90 degrees displaced from the axis of the movement of the web
12
. The actual linear movement of the print drum assembly
36
takes place, of course, when the web
12
has ceased movement.
Turning now to
FIGS. 4-6
, there is shown, respectively, a front view of the present flexographic printing press
10
, an end cross sectional view taken along the lines
5
—
5
of
FIG. 4
, and an top cross sectional view taken along the lines
6
—
6
of FIG.
5
. In these Figures, the linear drive system is shown that moves the print drum assembly
36
linearly across the web
12
(
FIGS. 2-3
) in a direction transverse to the normal direction of movement or travel of the web
12
. Although the linear drive system to be hereafter explained is the preferred system, it will be seen that any number of alternative systems could be employed to carry out the linear movement of the print drum assembly
36
.
The linear drive system comprises a linear drive motor
56
that is rotatable at a controllable speed and, again, a suitable motor for such purpose is a stepper motor, although other motors, such as a servo motor, could be employed as long as the motor speed can be controlled. The print drum assembly
36
is basically carried by a trolley
58
that can move in the desired transverse direction to the movement of the web
12
. Trolley
58
can move along two rails
60
that provide support for the trolley
58
and the trolley itself can be affixed to be supported by and move aloe those rails
60
by a plurality of rollers
62
having V-shaped outer configuration that fit onto the rails
60
. As such, the trolley
58
, along with the entire print drum assembly can easily ride along a linear path that is generally transverse to the axis of the movement of the web
12
.
Further making up the linear drive system, there is a flexible belt
64
that is affixed to a sprocket
66
on the linear drive motor
56
and which flexible belt
64
is also affixed to a idler sprocket
68
at the far end of the rails
60
remote from the linear drive motor
56
. The flexible belt
64
is also affixed to the trolley
58
such that by rotating or activation of the linear drive motor
56
, the flexible belt
64
can move to displace the trolley
58
along its linear path. Accordingly by activating the linear drive motor
56
, the trolley
56
carrying the print drive assembly
36
can be moved along the linear path in both directions generally transverse to the movement of the web
12
.
It should be noted, as a feature of the present invention, that the print drum
38
progress along the linear path across the web
12
to carry out the printing of indicia on that web
12
, the speed of the transverse linear motion is coordinated with the speed of the rotation of the print drum
38
to lay the printing indicia down onto the web
12
without smearing. In the preferred embodiment, that coordination can be carried out by the use of stepper motors for both the linear drive motor
56
and the print drum motor
40
and both motor speeds controlled by a microprocessor. Alternatively, of course, servo motors could be used or other rotative devices that can be electronically controlled with respect to their speed. Thus, as can be seen, all of the motor speeds, including the print drum motor
40
, the anilox motor
50
and the linear drive motor
56
are all speed controllable and all can be coordinated by means of an electronic function utilizing a microprocessor.
With the foregoing apparatus, the method of carrying out the printing of indicia onto the web
12
can now be readily explained by reference to
FIGS. 2-6
. The web
12
is caused to move along a longitudinal axis generally in the direction of the arrow E. That movement is conventionally carried out by a host machine that provides some further function on the printed web such as a packaging machine and the host packaging machine is programmed to pull web through the flexographic printing press
32
as well as to start and stop the movement of the web
12
at predetermined times and registry locations. All of such control of the web movement is generally standard in the industry, however, as an alternative, the conventional equipment used to carry out such movement and the coordination of the starting and stopping of the web and the registry of the web in a predetermined position may be provided by dedicated or stand alone equipment provided along with the flexographic printing press and not depend upon that function by the host machine.
In any event, while in the position B, the print drum
38
, having the printing plate affixed thereto, is inked by a coordination of the anilox roller
48
rotating in synchronous motion with the print drum
38
to apply the proper amount of ink to the indicia formed on the printing plate. The movement of the web
12
along a longitudinal axis E is halted such that the web
12
is motionless and in proper registry as determined by the host machine or other apparatus. The linear drive motor
56
is activated to move the flexible belt
64
to thus move the trolley
58
carrying the print drum assembly
36
across the web
12
in a direction generally transverse to the direction of the normal web movement.
As the print drum assembly
36
moves linearly in the transverse direction, the print drum motor
40
rotates the print drum
38
at a speed coordinated with the linear motion of the print drum
38
to lay down the printed indicia onto the web
12
. When the print drum
38
has concluded its linear travel, and the print drum assembly
36
is at the location C, the printing of the indicia has been completed and the linear drive system can be utilized to return the print drum assembly
36
back to the position B or the starting position to be ready for the next printing progression. Thus, the host machine can commence the movement of the web
12
in the longitudinal axis in the direction of the arrows E to reposition and re-register the web
12
for the next printing cycle.
In
FIG. 7
, there is shown an end view of a plurality of flexographic printing presses
32
constructed in accordance with the present invention. As shown, the plurality of flexographic printing presses
32
are located serially and close to each other such that the web
12
can travel from one flexographic printing press
32
to a subsequent flexographic printing press
32
without the need for idler rollers or any change of direction. Instead, the web
12
can travel in a generally straight line direction such that the introduction of stress is minimized and yet, each different flexographic printing press
32
can lay down a different color accurately and with precise registration.
It will be understood that the scope of the invention is not limited to the particular embodiment disclosed herein, by way of example, but only by the scope of the appended claims.
Claims
- 1. A flexographic printing press, said printing press comprising;a frame, said frame adapted to direct a web of printable material to move along a longitudinal axis, a printing drum assembly including a rotatable print drum with an exterior surface having indicia provided thereon, a print drum motor causing said print drum to rotate, said printing drum assembly being mounted on said frame for movement in a direction generally transverse to said longitudinal axis, an inking system adapted to apply ink to the indicia on said external surface of said print drum, a linear drive system adapted to move said print drum assembly in said generally transverse direction, and an electronic control means to control the transverse movement of said print drum assembly and the speed of rotation of said print drum whereby said print drum rotates and rolls along said web in contact with said web while said print drum assembly is moving in said transverse direction to transfer ink in the configuration of the indicia on said print drum to said web.
- 2. A flexographic printing press as defined in claim 1 wherein said frame includes a generally planar platen mounted thereto and said web is sandwiched intermediate said print drum and said platen.
- 3. A flexographic printing press as defined in claim 1 wherein said transverse direction is about 90 degrees from said longitudinal axis of movement of said web.
- 4. A flexographic printing press as defined in claim 1 wherein said print drum assembly comprises said print drum motor, said print drum and a print drum bearing assembly.
- 5. A flexographic printing press as defined in claim 4 wherein said print drum assembly is mounted on a movable trolley.
- 6. A flexographic printing press as defined in claim 5 wherein said linear drive system comprises an electronically controllable rotary linear drive motor affixed to said trolley.
- 7. A flexographic printing press as defined in claim 6 wherein said linear drive motor and said print drum motor are stepper motors.
- 8. A flexographic printing press as defined in claim 6 wherein said linear drive motor is affixed to said trolley by means of a flexible belt.
- 9. A flexographic printing press as defined in claim 1 wherein said inking system includes an anilox roller having its speed electronically coordinated with said external surface of said print drum to carry out the inking process.
- 10. A multi-pass flexographic printing press, said multi-pass printing press comprising:a frame, said frame adapted to receive a web of printable material to move along a longitudinal axis, at least two print drum assemblies mounted serially to said frame, each of said at least two print drum assemblies including a rotatable print drum with an external surface having indicia provided thereon, each of said print drum assemblies being mounted on said frame for movement in a direction generally transverse to said longitudinal axis, an inking system adapted to apply ink to the indicia on said external surface of each of said print drums, a linear drive system adapted to move each of said print drum assemblies independently in said generally transverse direction, whereby each of said print drums rotate and rolls along said web in contact with said web while said print drum assemblies are moving in said transverse direction to transfer ink in the configuration of the indicia on said print drum to said web, whereby said at least two print drums serially apply indicia to said web.
- 11. A multi-pass flexographic printing press as defined in claim 10 where said inking system applies a different color ink to each of said print drums of each of said at least two print drum assemblies.
- 12. A multi-pass flexographic printing press as defined in claim 10 wherein said web movement system includes a means to register the indicia printed on said web by one of said print drums with the indicia printed by another of said print drums of said at least two print drum assemblies.
- 13. A multi-pass flexographic printing press as defined in claim 10 wherein said print drums rotate at a predetermine speed that is determined by the speed of the transverse linear movement of said print drum across said web.
- 14. A multi-pass flexographic printing press as defined in claim 10 wherein said frame includes at least two generally planar platens, each of said at least two platens operatively positioned with respect to each of said print drum assemblies whereby said web is located intermediate one of said print drum assemblies and one of said platens.
- 15. A multi-pass flexographic printing press as defined in claim 10 wherein said linear drive system moves each of said print drum assemblies when said predetermined area is in registration with said print drum assembly.
- 16. A multi-pass flexographic printing press as defined in claim 15 wherein said print drum of each of said at least two print drum assemblies is rotated as said print drum moves transversely to said web.
- 17. A multi-pass flexographic printing press as defined in claim 16 wherein each of said at least two print drum assemblies comprise a print drum, a print drum motor and a print drum bearing assembly.
- 18. A multi-pass flexographic printing press as defined in claim 17 wherein each of said print drum motors comprise a stepper motor.
- 19. A multi-pass flexographic printing press as defined in claim 18 where said linear drive system comprises a motor mechanically affixed to each of said at least two print drive assemblies.
- 20. A multi-pass flexographic printing press as defined in claim 19 wherein said motor of said linear drive system is a stepper motor.
- 21. A multi-pass flexographic printing press as defined in claim 14 where said web movement system sequentially causes said web to stop its movement when a predetermined area of said web is registered with one of said print drum assemblies, move said predetermined area, and stop said web when said predetermined area is registered at said another of said print drum assemblies.
US Referenced Citations (21)