In the petroleum industry, wells are drilled into the surface of the Earth to access and produce hydrocarbons. The process of building a well is often split into two parts: drilling and completion. Drilling a well may include using a drilling rig to drill a hole into the ground, trip in at least one string of casing, and cement the casing string in place. The casing string is used to define the structure of the well, provide support for the wellbore walls, and prevent unwanted fluid from being produced. The casing string is cemented in place to prevent formation fluids from exiting the formation and provide further structure for the well.
After a casing string has been placed in the well, the annulus located between the casing string and the wellbore wall is often cemented completely (i.e., all the way to the surface) or partially. The cementing process involves pumping a cement mixture from the surface, through the inside of the drill string, and up the outside of the drill string and into the noted annulus, until the cement mixture reaches a predetermined height. Often, provision of the cement mixture is followed by that of another type of fluid and/or a wiper plug to push the remainder of the cement mixture out of the interior of the drill string and into the annulus. The cement mixture is left to harden before the next section of the well is drilled or the well is completed. The primary hazard of inner string cementation is the risk of casing collapse during job execution due to sudden annulus bridging.
This summary is provided to introduce a selection of concepts that are further described below in the detailed description. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
This disclosure presents, in one or more embodiments, systems and methods for inner string cementation in a wellbore while having an anti-collapse feature. In one or more embodiments, the system includes a stab-in float shoe attached to a distal end of the casing and a stab-in stinger attached to distal end of a drill string. The stab-in float shoe houses a plug-type rupture disc connected to a check valve. The plug-type rupture disc ruptures in response to an increase of the pressure in the annulus to a predetermined threshold pressure and halts the flow of the cement mixture avoiding additional pressure buildup in the annulus. The predetermined threshold pressure is lower than the rated collapse pressure rating of the casing.
This disclosure presents, in accordance with one or more embodiments, a system that performs inner string cement operations in a wellbore. The system includes a stab-in stinger connected to a distal end of a drill string and a stab-in float shoe connected to a distal end of a casing. The stab-in float shoe includes a first check valve and a plug type rupture disc. The first check valve includes instructions configured to prevent a reverse flow of cement mixture. The plug type rupture disc is house between the first check valve and an outlet of the stab-in float shoe. The plug type rupture disc includes instructions configured to rupture at a predetermined threshold pressure and, once ruptured, permits flow of cement mixture from the annulus into the stab-in float shoe.
This disclosure presents, in accordance with one or more embodiments, a system that performs inner string cement operations in a wellbore. The system includes a stab-in stinger connected to a distal end of a drill string and a stab-in float shoe connected to a distal end of a casing. The stab-in float shoe includes a first check valve, a pressure sensor and a plug type rupture disc. The pressure sensor is mounted on a nose of the stab-in float shoe and includes instructions configured to measure the pressure in the annulus. The pressure may communicate, via a network, with a computer, a controller, a pump on cementing unit and an alarm system. The first check valve includes instructions configured to prevent a reverse flow of cement mixture. The plug type rupture disc is house between the first check valve and an outlet of the stab-in float shoe. The plug type rupture disc includes instructions configured to rupture at a predetermined threshold pressure and, once ruptured, permits flow of cement mixture from the annulus into the stab-in float shoe.
This disclosure presents, in accordance with one or more embodiments, a method for performing a cementing operation in a wellbore. In one or more embodiments, the method includes attaching a stab-in float shoe to a casing and running the casing in a wellbore. The method further includes attaching a stab-in stinger to a drill string and running the drill string into the casing. The method further includes enabling the stab-in stinger to stab into the stab-in float shoe. The method further comprises starting the cementing operation by pumping a cement mixture in the drill string via a pump on a cementing unit. The cement mixture is then pumped into the annulus through the stab-in float shoe. The stab-in float shoe comprises a plug-type rupture disc. The method further includes rupturing the plug type rupture disc at a predetermined threshold pressure in the annulus. The method further comprises stopping the cementing operation once the plug type rupture disc ruptures. Stopping the cementing operation comprises shutting down the pump of a cementing unit.
Other aspects and advantages of the claimed subject matter will be apparent from the following description and the appended claims.
Specific embodiments of the disclosed technology will now be described in detail with reference to the accompanying figures. Like elements in the various figures are denoted by like reference numerals for consistency. The sizes and relative positions of elements in the drawings are not necessarily drawn to scale. For example, the shapes of various elements and angles are not necessarily drawn to scale, and some of these elements may be arbitrarily enlarged and positioned to improve drawing legibility. Further, the particular shapes of the elements as drawn are not necessarily intended to convey any information regarding the actual shape of the particular elements and have been solely selected for ease of recognition in the drawing.
In the following detailed description of embodiments of the disclosure, numerous specific details are set forth in order to provide a more thorough understanding of the disclosure. However, it will be apparent to one of ordinary skill in the art that the disclosure may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid unnecessarily complicating the description.
Throughout the application, ordinal numbers (e.g., first, second, third, etc.) may be used as an adjective for an element (i.e., any noun in the application). The use of ordinal numbers is not to imply or create any particular ordering of the elements nor to limit any element to being only a single element unless expressly disclosed, such as using the terms “before”, “after”, “single”, and other such terminology. Rather, the use of ordinal numbers is to distinguish between the elements. By way of an example, a first element is distinct from a second element, and the first element may encompass more than one element and succeed (or precede) the second element in an ordering of elements.
Regarding the figures described herein, when using the term “down” the direction is toward or at the bottom of a respective figure and “up” is toward or at the top of the respective figure. “Up” and “down” are oriented relative to a local vertical direction. However, in the oil and gas industry, one or more activities take place in a vertical, substantially vertical, deviated, substantially horizontal, or horizontal well. Therefore, one or more figures may represent an activity in deviated or horizontal wellbore configuration. “Uphole” may refer to objects, units, or processes that are positioned relatively closer to the surface entry in a wellbore than another. “Downhole” may refer to objects, units, or processes that are positioned relatively farther from the surface entry in a wellbore than another. True vertical depth is the vertical distance from a point in the well at a location of interest to a reference point on the surface.
By way of general background in accordance with one or more embodiments, after a wellbore section has been drilled at a well site, a casing may be run into the wellbore with a stab-in float shoe attached to a distal end of the casing. Then, a drill string is run into the casing with a stab-in stinger attached to the distal end of the drill string, to a planned target depth. This target depth, for example, may be about 3 feet above the stab-in float shoe, and a drilling fluid (also known as “mud” or “drilling mud”) may be circulated in an annulus defined between the casing and the drill string. Circulation of the drilling fluid is stopped and the drill string then is lowered further, permitting the stab-in stinger to stab into the stab-in float shoe.
Thereafter, in accordance with one or more embodiments, cementation of the wellbore starts once a connection between the stab-in stinger and the stab-in float shoe is made. However, there are multiple scenarios that could well inhibit or prevent the full execution or completion of a cementing operation. Such scenarios include interrupted circulation of the cement mixture, or collapse of the casing due to an excessive pressure differential between an annulus and the casing-drill string annulus. For the purposes of further discussion, the “annulus” may be understood as being located in an annular volume between an external surface of the casing and an internal surface of the wellbore, and may alternatively be referred to as a “casing-wellbore annulus”. The “casing-drill string annulus”, for its part, may be understood as being located in the annular space between an internal surface of the casing and an external surface of the drill string.
Additionally, by way of general background in accordance with one or more embodiments, when bridge-off (i.e., bridging) in the wellbore-casing annulus occurs due to accumulation of material, such as scale or sand, the flow of cement mixture is obstructed and the pressure in the annulus increases. In this scenario, to avoid casing collapse, the cementing operation must be halted and the bridging resolved before resuming the cementing operations.
As such,
In accordance with one or more embodiments, a casing (112) is a tubular formed from a material, such as steel, that can withstand downhole temperatures and pressures. A casing-wellbore annulus (111) is defined between the outer surface of the casing (112) and the inner surface of the wellbore (114). The drill string (110), for its part, is a tubular is also made of a material, such as steel, that can withstand downhole temperatures and pressures. A casing-drill string annulus (113) is thus defined between the outer surface of the drill string (110) and the inner surface of the casing (112).
In accordance with one or more embodiments,
In accordance with one or more embodiments,
In accordance with one or more embodiments, the plug-type rupture discs (220) are configured to rupture at a predetermined threshold pressure. The predetermined threshold pressure may be greater than an expected normal circulating pressure of a cement mixture (202) in a casing (112) and below the collapse pressure rating of the casing (112). The predetermined threshold pressure is adjustable, and may be set according to the collapse pressure rating of the casing (112). When the plug-type rupture discs (220) rupture, the cement mixture (202) flows into the stab-in float shoe (118) resulting in a casing-wellbore (111) pressure build-up relief.
In accordance with one or more embodiments, the stab-in stinger (116) may be made of one or more corrosion-resistant materials, such as stainless steel, or high-strength material, such as carbon steel. The external portion of the stab-in float shoe (118) may be made of the same material as the casing (112). However, internal components of the stab-in float shoe (118) may be made of cement mixture or thermoplastic, to facilitate their drilling out in the event that the wellbore (114) is to be extended or deepened.
In accordance with one or more embodiments, once the stab-in stinger (116) is stabbed into the stab-in float shoe (118), the cement operation starts by pumping the cement mixture (202) into the drill string (110) via pump (102), through the stab-in stinger (116) and into the stab-in float shoe (118). The cement mixture (202) reaches the first check valve (218) and exerts pressure on the valve member (224) to compress the spring (226) and open a passage for the cement mixture (202). As the plug-type rupture discs (220) are not yet ruptured, the cement mixture (202) is permitted to progress toward the casing-wellbore annulus (111).
In accordance with one or more embodiments, as will be further appreciated below, the stab-in float shoe (118) with a plug-type rupture disc (220) allows for inner string cementation without the risk of casing (112) collapsing due to a sudden casing-wellbore annulus (111) bridging.
As such, and as will be further appreciated here below, embodiments as broadly contemplated herein provide for systems for performing cementing operations that may be put in place to allow inner string cementation while reducing the risks of casing (112) collapsing, via holding the pressure within the casing-drill string annulus (113) to a level that is lower than the pressure collapse rating of the casing (112).
Accordingly,
In accordance with one or more embodiments,
In accordance with one or more embodiments, once the stab-in stinger (116) is stabbed into the stab-in float shoe (118), the cement operation starts by pumping the cement mixture (202) into the drill string (110), through the stab-in stinger (116) and into the stab-in float shoe (118). The cement mixture (202) reaches the first check valve (218) and exerts pressure on the valve member (224) to compress the spring (226) and open a passage for the cement mixture (202). The plug-type rupture discs (220) are not ruptured, allowing the cementing mixture (202) to reach the second check valve (222). The cement mixture (202) reaches the second check valve (222) and exerts pressure on the valve member (224) to compress the spring (226) and open a passage for the cement mixture (202) into the casing-wellbore annulus (111).
In accordance with one or more variant embodiments, the stab-in float shoe (118) may include a first check valve (218) and a single plug-type rupture disc (220) on the inside of the stab-in float shoe (118). The plug-type rupture disc is housed in the stab-in float shoe (118), between the first check valve (218) and an outlet (236).
In accordance with one or more embodiments, the stab-in float shoe (118) may house an alternation of a plurality of check valves (218) and a plurality of pairs of plug-type rupture discs (220) connected in series. For instance, there may be three check valves (218) and two pairs of plug-type rupture discs (220), or four check valves (218) and three pairs of plug-type rupture discs (220), wherein the check valves (218) and pairs of plug-type rupture discs (220) alternate in series along an axial direction of the casing (112). In such embodiments, the pairs of plug-type rupture discs (220) may be set to rupture at different predetermined threshold pressures.
In accordance with one or more variant embodiments, the stab-in float shoe (118) may house an alternation of a plurality of check valves (218) and a plurality of single plug-type rupture discs (220) connected in series. For instance, there may be three check valves (218) and two plug-type rupture discs (220), or four check valves (218) and three plug-type rupture discs (220), wherein the check valves (218) and the plug-type rupture discs (220) alternate in series along an axial direction of the casing (112). In such embodiments, the plug-type rupture discs (220) may be set to rupture at different predetermined threshold pressures.
In accordance with one or more variant embodiments, the stab-in float shoe (118) may house an alternation of a plurality of check valves (218) and a plurality of a set of plug-type rupture discs (220) connected in series, wherein a set of plug-type rupture discs constitutes three or more rupture discs (220). For instance, there may be three check valves (218) and two sets of plug-type rupture discs (220), or four check valves (218) and three sets of plug-type rupture discs (220), wherein the check valves (218) and the set of plug-type rupture discs (220) alternate in series along an axial direction of the casing (112). In such embodiments, the different sets of plug-type rupture discs (220) may be set to rupture at different predetermined threshold pressures.
In accordance with one or more embodiments,
In accordance with one or more embodiments, it should be understood and appreciated that the arrangement shown in
In accordance with one or more embodiments,
In accordance with one or more embodiments, the pressure sensor (232) may be in communication with a computer and/or alarm system (e.g., such as those indicated at 902 and 904, respectively, in
In accordance with one or more embodiments,
In accordance with one or more embodiments,
In accordance with one or more embodiments,
Thus, in accordance with one or more embodiments, in step 802, a stab-in float shoe (118) may be attached to a casing (112) and ran into a wellbore (114). In step 804, a stab-in stinger (116) may be attached to a drill string (110) and ran into a casing (112). In step 806, a stab-in stinger (116) may be stabbed into the stab-in float shoe (118).
In accordance with one or more embodiments, in step 808, cementing operation may be started by pumping a cement mixture (202) into a casing-wellbore annulus (111) in a wellbore (114). The cementing mixture (202) may be pumped via a pump (102) on a cementing unit (100), into a drill string (110) and through the stab-in float shoe (118). The stab-in float shoe (118) may comprise a plug-type rupture disc (220) with a predetermined threshold pressure. Once the predetermined threshold pressure is reached in the casing-wellbore annulus (111), in step 810, a plug-type rupture disc (220) may rupture and may allow the flow of the cement mixture (202) back into the stab-in float shoe (118).
In accordance with one or more embodiments, in step 812, a cementing operation in a wellbore (114) may be stopped once a plug-type-rupture disc has ruptured, wherein a pump (102) on a cementing unit (100) may be shut down.
In accordance with one or more embodiments,
As such, in accordance with one or more embodiments,
The computer (902) can serve in a role as a client, network component, a server, a database or other persistency, or any other component (or a combination of roles) of a computer system for performing the subject matter described in the instant disclosure. The illustrated computer (902) is communicably coupled with a network (900). In some implementations, one or more components of the computer (902) may be configured to operate within environments, including cloud-computing-based, local, global, or other environment (or a combination of environments).
At a high level, the computer (902) is an electronic computing device operable to receive, transmit, process, store, or manage data and information associated with the described subject matter. According to some implementations, the computer (902) may also include or be communicably coupled with an application server, e-mail server, web server, caching server, streaming data server, business intelligence (BI) server, or other server (or a combination of servers).
The computer (902) can receive requests over network (900) from a client application (for example, executing on another computer (902) and responding to the received requests by processing the said requests in an appropriate software application. In addition, requests may also be sent to the computer (902) from internal users (for example, from a command console or by other appropriate access method), external or third-parties, other automated applications, as well as any other appropriate entities, individuals, systems, or computers.
Each of the components of the computer (902) can communicate using a system bus (915). In some implementations, any or all of the components of the computer (902), both hardware or software (or a combination of hardware and software), may interface with each other or the user interface (908) (or a combination of both) over the system bus (915) using an application programming interface (API) (913) or a service layer (914) (or a combination of the API (913) and service layer (914). The API (913) may include specifications for routines, data structures, and object classes. The API (913) may be either computer-language independent or dependent and refer to a complete interface, a single function, or even a set of APIs. The service layer (914) provides software services to the computer (902) or other components (whether or not illustrated) that are communicably coupled to the computer (902). The functionality of the computer (902) may be accessible for all service consumers using this service layer. Software services, such as those provided by the service layer (914), provide reusable, defined business functionalities through a defined interface. For example, the interface may be software written in JAVA, C++, or other suitable language providing data in extensible markup language (XML) format or another suitable format. While illustrated as an integrated component of the computer (902), alternative implementations may illustrate the API (913) or the service layer (914) as stand-alone components in relation to other components of the computer (902) or other components (whether or not illustrated) that are communicably coupled to the computer (902). Moreover, any or all parts of the API (913) or the service layer (914) may be implemented as child or sub-modules of another software module, enterprise application, or hardware module without departing from the scope of this disclosure.
The computer (902) includes a user interface (908). Although illustrated as a single user interface (908) in
The computer (902) includes at least one computer processor (911). Although illustrated as a single computer processor (911) in
The computer (902) also includes a memory (910) that holds data for the computer (902) or other components (or a combination of both) that can be connected to the network (900). For example, memory (910) can be a database storing data consistent with this disclosure. Although illustrated as a single memory (910) in
The application (912) is an algorithmic software engine providing functionality according to particular needs, desires, or particular implementations of the computer (902), particularly with respect to functionality described in this disclosure. For example, application (912) can serve as one or more components, modules, applications, etc. Further, although illustrated as a single application (912), the application (912) may be implemented as multiple applications (912) on the computer (902). In addition, although illustrated as integral to the computer (902), in alternative implementations, the application (912) can be external to the computer (902).
There may be any number of computers (902) associated with, or external to, a computer system containing computer (902), wherein each computer (902) communicates over network (900). Further, the term “client,” “user,” and other appropriate terminology may be used interchangeably as appropriate without departing from the scope of this disclosure. Moreover, this disclosure contemplates that many users may use one computer (902), or that one user may use multiple computers (902).
Although only a few example embodiments have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the example embodiments without materially departing from this invention. Accordingly, all such modifications are intended to be included within the scope of this disclosure as defined in the following claims. In the claims, means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not only structural equivalents, but also equivalent structures. Thus, although a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together, whereas a screw employs a helical surface, in the environment of fastening wooden parts, a nail and a screw may be equivalent structures. It is the express intention of the applicant not to invoke 35 U.S.C. § 112, paragraph 6 for any limitations of any of the claims herein, except for those in which the claim expressly uses the words ‘means for’ together with an associated function.
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