The present disclosure is generally directed toward transmission systems and specifically toward bicycle transmission systems.
Bicycling is becoming an increasingly popular sport. Indeed, bicycles are designed for many purposes from mountain bikes to road bikes, from single speed commuter bikes to ultra light-weight triathlon and time trial bikes, from cruiser bikes to downhill bikes, etc. Many advances in bike technology have come in the form of new materials used for both the frame and components. There has also been a great deal of technological progress in the design of bike components such as brakes, seats, handles, transmission systems, etc.
Transmission systems of most bicycles have multiple speeds that allow the rider to select the appropriate gear ratio to suit the particular riding conditions encountered during a ride. One of the most popular types of gearing assemblies for multi-speed bicycles utilize a chain extending between a set of front chainwheels, which are often referred to as a crankset, and a set of rear gears, which are often referred to as sprockets or a cassette. The crankset is usually equipped to receive pedals and, therefore, are the gears that the rider turns. Power is transferred from the crankset to the cassette via the chain and the cassette is often coupled to a wheel or multiple wheels. Thus, the rotation of the cassette under force of the chain causes the wheel of the bike to spin, thereby propelling the bike along its path.
Multiple derailleurs are often used to switch the sprocket on which the chain is positioned. When a bike transmission system has multiple sprockets (e.g., gears) on both the front crankset and the rear cassette, the bike transmission system is usually equipped with two derailleurs, one for the front gears and one for the back gears.
Other bike transmission systems employ a single front sprocket on the crankset and multiple sprockets on the cassette. In these systems, there is still usually at least one derailleur used to switch the chain from sprocket to sprocket on the rear cassette.
Regardless of whether the transmission system employs a single sprocket or multiple sprockets on the crankset, when the bicycle transmission shifts, the chain connects from the front cassette to the rear cassette at an angle unless the center sprocket(s) are being used. The angled position of the chain between the front crankset and the rear cassette results in two problems.
First, when the chain is angled, the chain joints become misaligned with each other, and therefore, are constantly bent. This adds unnecessary friction to each joint in the chain. Second, the chain is reaching both the front and rear sprockets at an angle. Both of these conditions lead to unnecessary friction on the entire bicycle transmission system. As can be appreciated, this added friction decreases the efficiency of power transmission from the rider to the wheels.
It is, therefore, one aspect of the present disclosure to provide a bicycle transmission system that overcomes the above-mentioned shortcomings. Specifically, a floating front ring is proposed herein that provides a smooth and more accurate chain path for bicycle transmission systems. The floating front ring described herein can be incorporated into bicycle transmission systems that employ either a single sprocket or multiple sprockets on the crankset, although it is particularly useful for transmission designs that employ a single sprocket.
In some embodiments, the crankset utilizes a sprocket or set of sprockets that can freely slide horizontally in and out (e.g., substantially perpendicular to the rotational path of the sprocket) to substantially align the chain with the chosen sprocket on the rear cassette. With the chain properly aligned, the efficiency of the transmission system is substantially increased, regardless of the gears chosen by the rider.
Another advantage of the floating front ring described herein is that an aligned chain also helps a bicycle transmission system shift between gears more smoothly as well as maintain its position on the sprocket during use. This occurs because the chain is fed straight from the sprocket on the crankset to the sprocket on the cassette—the angular displacement of the chain is substantially eliminated.
Although embodiments of the present disclosure may be described with reference to a floating front ring on the crankset, it should be appreciated that the relative position of the crankset to the cassette is not limited to a specific position. For example, a bicycle transmission system with a crankset positioned behind the cassette (e.g., as in many adaptive bicycle designs) could also benefit from embodiments of the present disclosure. Further still, the crankset does not necessarily need to be configured to be connected to a pedal and driven by a rider's foot. Rather, the crankset can be configured to be connected to handles or the like. Stated another way, embodiments of the present disclosure can be utilized in any type of transmission system utilizing a chain or similar type of coupling means (e.g., wire, rope, etc.) between a first rotating member and a second rotating member
It is one aspect of the present disclosure to provide a bicycle chain ring that is able to substantially freely slide back and forth (e.g., outwardly toward and inwardly away from a pedal or crank) to maintain a straight line between the chain ring and a desired sprocket on a secondary part of the gear system (e.g., rear gear, cassette, etc.).
It is another aspect of the present disclosure to provide a crank or crankset that supports the chain ring described herein on shafts or similar float elements that allow said chain ring to slide freely in and out, thereby substantially preventing the chain from bending to reach the desired sprocket on the secondary part of the gear system.
It is another aspect of the present disclosure to provide a bicycle crank or crankset that allows the attached sprocket to travel substantially horizontally to prevent the chain from bending when being shifted horizontally by a derailleur.
It is another aspect of the present disclosure to provide a device comprising any of the structural features described herein and shown in the drawings forming part of the disclosure.
In some embodiments a bicycle transmission system is provided that generally comprises:
The present invention will be further understood from the drawings and the following detailed description. Although this description sets forth specific details, it is understood that certain embodiments of the invention may be practiced without these specific details. It is also understood that in some instances, well-known circuits, components and techniques have not been shown in detail in order to avoid obscuring the understanding of the invention.
The present disclosure is described in conjunction with the appended figures:
The ensuing description provides embodiments only, and is not intended to limit the scope, applicability, or configuration of the claims. Rather, the ensuing description will provide those skilled in the art with an enabling description for implementing the described embodiments. It being understood that various changes may be made in the function and arrangement of elements without departing from the spirit and scope of the appended claims.
Referring initially to
Furthermore, the crankset components described herein can be manufactured using any type of known manufacturing method. Components of a crankset can be molded, machined, cast, or otherwise produced of any suitable material (e.g., metals, polymers, composites, etc.) and may be connected to one another using any suitable type of mechanical (e.g., fasteners, latches, bolts, screws, friction fittings, snaps, bearings, wheels, rollers, slider mechanism, etc.) or non-mechanical (e.g., glue, adhesives, magnetic, etc.) interface.
Traditionally, the radial extensions 112 of a crankset are fixedly secured to the sprocket 104 or set of sprockets and, therefore, do not allow the sprocket or set of sprockets to move relative thereto. Embodiments of the present disclosure, however, provide a plurality of float elements 116 that are attached to the radial ends of the radial extensions 112. Although five float elements 116 are depicted in the embodiments of
In some embodiments, the length or size of the float elements 116 dictates the distance between the first position and the second position. The float elements 116 may be sized to correspond to a size of a cassette 604 that will be employed as part of the bicycle transmission system. It may be desirable to have the length of float elements 116 be as short as possible (e.g., to minimize stresses induced on float elements 116), but not so short that a chain 608 extending from the sprocket 104 to a sprocket on the cassette 604 has to extend at an angle. Rather, it may be preferable to size the float elements 116 to have a length that causes the sprocket 104, when positioned in the first position, to be substantially aligned with a first endmost sprocket on cassette 604 and, when positioned in the second position, to be substantially aligned with the opposite endmost sprocket on cassette 604.
Advantageously, the float elements 116 are constructed to enable the sprocket 104 to slide or float freely between the first position (e.g., maximum displacement) and the second position (e.g., minimum displacement). In other words, a smooth or substantially obstruction-free interface between the sprocket 104 and the float elements 116 enables the sprocket 104 to move to any non-incremental position between the first position and the second position. This advantageously allows the crankset 100 to be used with cassettes 604 of varied sizes.
As can be seen in
With reference now to
The opposite end of the crank arm 108 (e.g., the distal end) may be configured to receive a pedal or a similar type of human interface. The distal end may also comprise a bore 532 that receive a pedal or the like.
As can be seen in
In some embodiments, the radial elements 112 may comprise an outward facing surface (e.g., a surface that faces away from the sprocket 104) and an inward facing surface (e.g., a surface that faces toward the sprocket 104). The inward facing surface may be substantially flat or planar thereby enabling the sprocket 104 to rest adjacent thereto when the sprocket 104 is in the second position (e.g., a minimum displacement position). Of course, the radial elements 112 may be provided with one or more spacer mechanisms (e.g., plastic washers) that inhibit the sprocket 104 from resting immediately adjacent thereto.
The exploded view of the float element 116 in
Some of the piece parts that may be included in float element 116 include, without limitation, an attachment end 504, an attachment main body 508, a slider bracket 512, a slider nut 516, a hollow shaft 520, a stopper 524, and a threaded inner surface 528. The attachment main body 508 may be attached to the distal end of the radial element 112 via the attachment end 504. As can be seen in
The depicted hollow shaft 520 comprises a generally cylindrical and smooth outer surface and a threaded inner surface 528. The threaded inner surface 528 may comprise threading throughout the length of the hollow shaft 520 (e.g., the length of the float element 116) or it may comprise a partially threaded inner surface that is only threaded near the ends of the hollow shaft 520. The threaded inner surface 528 may correspond to a female portion of an interface at both ends that, on one end, is adapted to receive a threaded male portion from the attachment main body 508 and, at the other end, is adapted to receive a threaded male portion from the stopper 524. It should be appreciated, however, that the shaft 520 may not necessarily be hollow and it may comprise male threaded portions at one or both of its ends and the corresponding other parts of the float element 116 (e.g., attachment main body 508 and stopper 524) may be equipped with female threaded portions. Moreover, non-threaded interfaces such as snap fits, welded joints, glued portions, or the like may be used to connect the various parts of the float element 116. Further still, as noted above, the attachment end 504, attachment main body 508, hollow shaft 520, and stopper 524 may be a single unitary piece of material.
The outer surface of the shaft 520 may be configured to allow the slider nut 516 and slider bracket 512 to slide substantially unobstructed across the length of the shaft 520. In the depicted embodiment, the slider bracket 512 comprises an inner radius that is sized to receive and fit around the outer surface of the shaft 520. The slider bracket 512 and slider nut 516 may be configured to connect through a bore in the sprocket 104 and, therefore, mechanically secure the sprocket 104 to the float element 116. Furthermore, the slider bracket 512 and slider nut 516 may enable the sprocket 104 to slide or float along the length of the shaft 520 anywhere between the stopper 524 and flat main surface of the radial element 112. In particular, any lateral forces (e.g., forces that are parallel to the length of the shaft 520) exerted on the sprocket 104 by the chain 608 may cause the slider bracket 512 to move along the shaft 520 until the lateral forces are no longer present or minimized.
Although the shaft 520 is depicted in
In other words, if the outer surface of the shaft 520 is substantially smooth and cylindrical, then the inner surface of the slider bracket 512 may also be substantially smooth and cylindrical. If the outer surface of the shaft 520 has one or more features (e.g., raised, depressed, etc.) or is not of a substantially cylindrical shape (e.g., has a polygonal cross-sectional shape, an oblong shaped, an elliptical shape, etc.), then the inner surface of the slider bracket 512 may also have one or more complimentary features to match the outer surface of the shaft 520.
The slider bracket 512 is depicted as having a main flange part that connects to an extended threaded section (e.g., a male threaded section). The threaded section may extend through the bore of the sprocket 104 and the slider nut 516 may have a corresponding threaded section (e.g., a female threaded section) to interface with the threaded section of the slider bracket 512. The slider nut 516 may tighten down around the slider bracket 512 and hold the slider bracket 512 securely to the sprocket 504.
The materials used for the shaft 520 and the slider bracket 512 as well as any other portion that interfaces therewith should be chosen to have a minimal static and dynamic coefficient of friction. As some non-limiting examples, one or more of the following materials or combinations of materials could be used for the shaft 520 and/or slider bracket 512: metal-on-metal interface (e.g., metal slider bracket 512 and metal shaft 520), metal-on-polymer interfaces (e.g., metal slider bracket 512 and polymer shaft 520 or vice versa), polymer-on-polymer interfaces (e.g., plastic slider bracket 512 and plastic shaft 520), etc. In more specific embodiments, the materials may be chosen so as to maintain the static coefficient of friction between the shaft 520 and slider bracket 512 to be about or less than 0.2 (e.g., for Polyethene on steel interfaces). In a more preferred embodiment, the materials may be chosen so as to maintain the static coefficient of friction between the shaft 520 and slider brackets 512 to be about or less than 0.04 (e.g., for steel on Polytetrafluoroethylene (PTFE) or any other type of synthetic fluoropolymer or highly-ordered polymer or highly-ordered pyrolytic). In some embodiments, the materials for the shaft 520 and slider bracket 512 may be selected from one or more of the following: steel, aluminum, copper, brass, ceramic, graphite, PTFE, nylon, High Density Polyethylene (HDPE), composites, wood, etc.
It may also be possible to decrease the friction between the shaft 520 and slider bracket 512 by using either friction-reducing devices or lubricants. As one example, the slider bracket 512 may be equipped with a plurality of internal ball bearings that are made of any suitable material and enable the slider bracket 512 to move freely across the shaft 520. As another example, the interface between the slider bracket 512 and shaft 520 may be treated with one or more surface lubricants (e.g., graphite or talc) that help reduce the coefficient of friction between the two components.
As can be seen in
The embodiments of
Another feature of the crankset 100 in
Yet another feature of the crankset 100 in
In some embodiments, the tracks 1112 may be provided as minor depressions or recesses in the main body 1104. The wheels 1108 may fit into the tracks 1112 and be free to roll or move within the tracks 1112.
The main body 1104 may be a solid piece of material or it may be hollow. In some embodiments, the main body 1104 is a hollow piece of material (e.g., metal, composite, carbon fiber, polymer, etc.) with a cylindrical outer surface. The cylindrical outer surface may comprise a number of recesses extending laterally along the length of the cylinder to establish the tracks 1112. The depth of the tracks 1112 does not have to be extraordinarily deep, but should be sized to ensure that the wheels 1108 stay in the tracks 1112 while also allowing the sprocket 104 to move freely along the length of the main body 1104. The tracks 1112 may end as the proximal and distal ends of the main body 1104 and these track ends may correspond to the limits of the sprocket's 104 movement.
It should also be appreciated that bearings or wheels may be integrated into the main body 1404 rather than the portion of the sprocket 104. Accordingly, the sprocket 104 may comprise a substantially non-moving piece of material whereas the main body 1404 may comprise one or more moving pieces (e.g., bearings) that enable the free movement of the sprocket 104 along the length of the main body 1404.
Based on the discussions herein, it should be appreciated that any number of designs can be used to achieve the overall purpose of the float elements 116. Indeed, any type of track, rail, wheel, slide, post, notch, etc. can be used to enable the float elements 116 to operate as described. Embodiments of the present disclosure are not necessarily limited to the specific designs of the float elements 116 and cranksets 100 described herein.
While illustrative embodiments of the disclosure have been described in detail herein, it is to be understood that the inventive concepts may be otherwise variously embodied and employed, and that the appended claims are intended to be construed to include such variations, except as limited by the prior art.
Number | Date | Country | |
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61505845 | Jul 2011 | US |