1. Field of the Invention
The rapidly rising demand for energy in many countries requires an increasing level of importation of liquefied natural gas (LNG). This invention relates generally to LNG import terminals that are located offshore in water depths suitable for ship navigation. More specifically the invention concerns an LNG import terminal of open frame construction that can weathervane about a rotatable mooring structure at one end and can be rotated away from or toward a path of a docking carrier vessel to the terminal in response to operation of thrusters located at the opposite end of the terminal. Still more specifically, the invention concerns an offshore docking facility that is used advantageously in conjunction with the underground storage of hydrocarbon gas either in salt dome caverns or in depleted sulfur domes.
2. Description of the Prior Art
A common example of prior docking arrangements for two vessels at sea is the side-by-side mooring of two conventional hull vessels, i.e., mooring the carrier vessel to a converted oil tanker hull. Such an arrangement is disclosed in U.S. Pat. No. 6,546,739 of Frimm, et al issued Apr. 5, 2003. The converted oil carrier has an LNG regasification plant mounted thereon and is moored to an external single point mooring buoy. Such a converted hull vessel is commonly used offshore, but is limited to relatively benign sea-states because of excessive relative motion between the terminal vessel and a carrier vessel secured to its side. Larger sea-states cause large forces to occur between the vessels and pose a significant safety risk to the operation. Not only do both vessels react individually to the environmental loads, there is a coupling effect between the two vessels that may amplify the motions. This coupling action makes the prediction of the vessel motions and forces difficult with existing analytical numerical methods.
Numerous US and foreign patents describe a multitude of side-by-side vessel loading methods, and several variations of floating LNG regasification units. The following patents and published applications show various side-by-side loading arrangements and methods: US 2003/0206771, of Poldervaart, on Nov. 6, 2003; WO 03/093099 A1, of Poldervaart on Nov. 13, 2003; WO 03/049994 A1, of Wille on Jun. 19, 2003; WO 03/033341 A1, of De Baan on Apr. 24, 2003; U.S. Pat. No. 6,546,739, of Frimm et al. on Apr. 15, 2003; U.S. Pat. No. 4,494,475, of Tor Eriksen on Nov. 1, 1982; U.S. Pat. No. 4,317,474, of Kentosh on Mar. 3, 1980; U.S. Pat. No. 4,098,212, of Kemper on Feb. 17, 1977; and U.S. Pat. No. 3,908,576, of Van der Gaag on Sept. 30, 1975.
3. Objects of the Invention
The primary objects of this invention are to provide:
a. An offshore floating import terminal for the purpose of offloading LNG carrier vessels and for and the purpose of pressurizing and warming the LNG to a dense phase gas state prior to transfer of the gas to a subsea gas pipeline and/or to an underground storage cavern.
b-1. An improved offshore floating import terminal as described in paragraph (a) above, except that: (1) the warmed gas is exported from the floating terminal to only a sales gas pipeline; (2) no LNG or gas storage is provided off of the floating terminal; and (3) the floating terminal does not have significant on-board storage of LNG.
b-2. An improved offshore floating import terminal as described in paragraph (b-1) above, except that the floating terminal does have significant on-board storage of LNG transferred from a carrier vessel, where LNG is applied to regasification equipment on the floating import terminal from on-board storage tanks.
c. An improved offshore floating import terminal as described in paragraph (a) above, except: (1) the warmed gas is exported from the floating terminal to only a sales gas pipeline; (2) large insulated tanks with a capacity of at least 20,000 m3 of LNG are provided on board the floating terminal; and (3) no LNG or gas storage is provided off of the floating terminal before the gas reaches the coastal shoreline.
d. An improved offshore floating terminal facility for the purpose of offloading LNG carrier vessels at LNG transfer rates of at least 1500 m3/hr and scalable for offloading rates upward of 15,000 m3/hr in a side-by-side (SBS) mooring arrangement.
e. An improved offshore floating terminal facility for the purpose of offloading LNG carrier vessels at LNG transfer rates of at least 1500 m3/hr and scalable for offloading rates upward of 15,000 m3/hr in a side-by-side (SBS) mooring arrangement, wherein conventional LNG loading arms are used for transferring LNG, and wherein utilization of the conventional loading arms do not require substantial modification of the LNG carrier's cargo side manifold piping where conventional loading arms are used such as those presently manufactured by FMC Loading Systems of Sens, France.
f. A dock structure that, because of its open frame construction, minimizes the relative motions between the floating dock and the moored LNG carrier such that relative motions are less than would occur between two conventional vessel hulls connected together in a side-by-side arrangement.
g. A floating structure that due to its inherent design has substantially less motion than an equal length conventional hull (such as a converted oil tanker hull) when subjected to environmental forces acting on the floating body.
h. A structural arrangement that minimizes the coupling effects between the dock structure and the SBS moored LNG carrier, and has substantially less relative motion than would occur between two conventional hull vessels moored side-by-side.
i. A floating terminal facility that is single point moored by an internal mooring turret, thereby allowing weathervaning with the environmental forces of wind, waves and sea current where the internal turret is located at an optimal point aft of the forward end of the dock, the distance from the forward end being in a range between about 0% to 30% of the dock overall length.
j. Powered maneuvering capability of the dock to facilitate a safer approach and side-by-side mooring of the LNG carrier to the dock where reversible marine thrusters on the aft end of the dock serve to swing the dock around the single point mooring.
k. A floating terminal facility with
1. An improved offshore floating import terminal with an open frame construction including a column stabilized floating platform, a type construction known in the offshore industry for the construction of semi-submersible drilling platforms, but with dimensions and locations of the buoyant columns and pontoons arranged and designed specifically to provide enhanced floating stability and reduced motions of the platform as compared to those of a conventional shape.
The objects identified above along with other features and advantages of the invention are incorporated in several embodiments of an improved floating LNG terminal comprising a weathervaning single point moored dock that is arranged to increase the safety of the procedure for connecting the LNG carrier to the dock and an open frame structural arrangement to reduce the relative vessel motions while the carrier is being offloaded. An open frame dock or import terminal is arranged and designed to dock an LNG carrier. The arrangement of the open structure frame serves to significantly reduce both the independent and coupled effect motions of the dock and the LNG carrier. The advantage of this improvement over prior docking arrangements for two vessels at sea is to allow the terminal system to be operated safely in a more severe sea-state, thereby increasing the availability of the terminal for offloading LNG carriers.
According to a deep water mooring embodiment, a mooring turret is located to one side of the dock frame, with a hawser fairlead sheave mounted forward of the mooring turret, and aft marine thrusters provided for swinging the dock away from the approaching LNG carrier vessel. Such an arrangement provides safety improvements, as compared to prior arrangements for docking two vessels at sea during the process of mooring the LNG carrier to the dock.
According to a shallow water mooring embodiment, an open frame dock arrangement is combined with a soft yoke mooring and a stationary structural frame anchored to the sea floor.
According to an alternative embodiment of the invention, a disconnectable mooring turret for the terminal is provided with, for example, a disconnectable buoy substituted for the chaintable on the bottom of the turret. Such an arrangement provides for a quick disconnection of the terminal for situations such as along the east coast of Canada which may require that the floating terminal be disconnectable in the event of an approaching iceberg, severe sea ice, or severe weather.
According to another embodiment of the invention, the open frame docking terminal is combined with an external mooring turret. Such an arrangement may be cost effective and advantageous under certain conditions of water depth and environmental forces.
Another alternative embodiment of the invention includes a floating LNG terminal including a column stabilized floating platform structure, a single point mooring system secured to the sea floor, regasification equipment that utilizes seawater for warming the LNG, and at least one cryogenic tank for storage of liquefied natural gas (LNG), wherein LNG being unloaded from the LNG carrier vessel is stored temporarily in the cryogenic tank prior to its regasification.
The invention is described by reference to the attached Figures where reference numbers are identified as follows:
a shows LNG carrier 1 approaching a floating terminal 2 according to the invention. Below the sea surface, anchor legs 4 and flexible conductors 5 extend from the sea surface to a turret which is rotatably supported in a well of the terminal 2.
b illustrates LNG carrier 1 moored side by side to floating LNG terminal 2.
c shows a general arrangement of an LNG carrier moored to the floating terminal and their relationship with gas pipelines 100, 102 to shore and pipeline 104 between the LNG terminal 2 and underground storage caverns 106. The floating weathervaning dock 2 is provided with a heat exchanger, pumps and generators. Weathervaning is possible because of the mooring turret 7 is anchored to the sea floor. A small platform 108 at the gas storage cavern 106 may be provided for a drilling rig and gas control. A subsea wellhead may also be provided.
a, 2b and 2c present three general arrangement views of a first embodiment of the LNG terminal 2. In this first embodiment, LNG is transferred directly from a moored carrier vessel (not shown) to regasification equipment on the LNG terminal.
a and 3b provide enlarged views of floating terminal 2 of
b shows the anchor legs 4 connected to sea floor 3, and their upper end attached to chaintable 6. Flexible fluid conductors 5 (also commonly called flexible risers) are attached at their upper end to chaintable 6. At least one conductor 5 carries compressed gas from terminal 2 to at least one or more pipelines (not shown) located on seafloor 3. Chaintable 6 is rigidly connected to rotatable mooring turret 7, which is then supported by dock frame 19 by means of an axial bearing and radial bearing system. Located on top of turret 7 is gas and fluid swivel stack 8 that provides a rotating sealed connection through which multiple flow paths are established for conducting all required gas, fluids, and control signals to the seafloor pipelines. This arrangement for mooring terminal 1 to seafloor 3 is appropriate for water depths of about 40 meters and deeper.
The open structure dock frame 19 comprises buoyant columns 20, a series of diagonal members 21, and buoyant horizontal structural members (pontoons) 22. Members 20, 21, and 22 are sealed from intrusion by the sea, are buoyant and serve to support terminal 2 while also containing compartments for ballast, pumps, and other ancillary equipment. Drop-in deck sections 23 are attached as individual modules to the top of dock frame 19. The various process modules comprising process equipment 9 are attached to deck sections 23. One or more reversible marine thrusters 13 are located on the aft end of dock frame 19 for the purpose of moving terminal 2 around a mooring point established by turret 7 and anchor legs 4. Pneumatic fenders 17, or other types of compliant marine docking fenders, are located along the side of dock frame 19 and attached by fender supports 18. Hawser pull-in winch system 30 is optimally located on the extreme forward end of dock frame 19.
In one embodiment of the invention, vaporizers 9 (also known as heat exchangers) are mounted on the floating terminal 2. The vaporizers 9 utilize seawater for warming the LNG offloaded from a carrier vessel 1 docked thereto. A very large volume of water is required for its operation. For example, when warming 7,500 m3 LNG per hour to a temperature of approximately 40° F., seawater flow rates are about 330,000 gal/min. Discharge piping is arranged underwater in a manifold of thirty-six 10″ nozzles 32 (see
c presents a top plan view of an alternative embodiment 2′ of the LNG terminal, with an LNG carrier vessel 2 moored along side, where the LNG terminal 2′ includes LNG storage tanks 200 for temporary storage of LNG from the carrier vessel prior to the LNG being applied to the regasification equipment on board the LNG terminal.
a illustrates the initial process of mooring an approaching LNG carrier to terminal 2. Hawser 31 is carried out to carrier 1 by tugboat 35 and attached to the bow chock of carrier1. Terminal 2 is rotated away from approaching carrier 2 by means of thruster(s) 13 until the angle between the two floating bodies 1, 2 is about 30 to 45°. Winch system 30 pulls in hawser 31 and carrier 1 slowly while one or more tugboats 35 maintain alignment of carrier 1. LNG carrier 1 can apply some reverse thrust while being pulled forward toward terminal 2. It is desirable that when terminal 2 is swung back around to carrier 1, the aft fenders 17 contact carrier 1 initially. To visualize this operation most accurately, consider reference line 33 which is tangent to the side of the carrier 1. It should lie outside of fender arc of travel 34; therefore the position of fairlead 39 is placed forward enough so that when there is about 40° angle between terminal 2 and carrier 1, the distance to the hawser centerline exceeds fender radius 34 plus half the breadth of the largest expected LNG carrier 1. The hawser pulling force tends to swing terminal 2 away from carrier 1, and this can be beneficial from the safety point of view. However in normal operation thrusters 13 keep terminal 2 in a relatively constant position control this action.
b shows carrier 1 approaching closer to terminal 2, and being assisted by tugboats 35. Large LNG carriers may have their own thrusters for positioning, and in that case tugs 35 are not required. Arc of travel 37 indicates the eventual position of loading arms 10 as required for final alignment with LNG carrier manifold 36. In this figure, forward motion of carrier 1 has been stopped by carrier's reverse thrust, or as assisted by tugs 35. Tension in hawser 31 is slacked off slowly to allow terminal 2 to begin rotating back around toward carrier 1.
c illustrates terminal 2 approaching now stationary carrier 1 while hawser 31 is allowed to pay out slowly from winch 41 as terminal 2 rotates hawser fairlead 39 away from carrier 1.
d indicates the approximate position of contact between fenders 17 and carrier 1, advantageously at approximately midship where the relative motion of carrier 1 and terminal 2 is the least. At this point it is necessary to pull carrier 1 forward to align loading arms 10 with manifold 36.
e shows carrier 1 positioned for connection of loading arms 10 to carrier manifold 36, and ready for attachment of carrier mooring lines to terminal 2.
a shows carrier 1 fully moored to terminal 2 by means of multiple lines 38 attached forward and aft to cleats, or to quick release hooks, on dock frame 19. Lines 38 in addition to hawser 31 secure the two floating bodies 1, 2 together while the LNG offloading process takes place. The placement of mooring lines is in accordance with industry standards, such as the OCIMF Equipment Guidelines. A significant portion of the total mooring load is held by hawser 31 and this feature adds holding capacity to the standard OCIMF mooring line arrangement
b is an enlarged view of the mooring arrangement at the bow of carrier 1. Hawser 31 is routed through swiveling fairlead 34, around sheave 40 and back to winch 41. The advantage of this arrangement is to increase the loaded length of hawser with the carrier moored, thereby maintaining sufficient elasticity, or spring, in the hawser. This beneficially reduces shock loading in hawser 31 when carrier 1 is in close proximity to fairlead 34.
a is a side elevation view of terminal 1 anchored to seafloor 50 by means of a tower 51, turntable 52, soft yoke 53, and yoke support structure 54 attached to dock frame 19. This arrangement is appropriate for shallow water in the range of about 15 to 40 meters.
b is a top elevation view of the yoke moored terminal 1 of
This non-provisional application claims priority from Provisional Application 60/550,879 filed Mar. 5, 2004 and 60/554,473 filed Mar. 18, 2004.
Number | Date | Country | |
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60550879 | Mar 2004 | US | |
60554473 | Mar 2004 | US |