The invention relates to a floating LNG plant comprising at least a hull and a plurality of liquefied LNG storage tanks.
The invention also relates to a method for converting a LNG carrier into a floating LNG plant, wherein the LNG carrier comprises at least a hull, a plurality of LNG storage tanks and at least one ballast tank for stabilizing the LNG vessel.
In the present text, reference is made to a floating LNG plant. Such a floating LNG plant is, for instance, a floating production, storage and offloading unit (FPSO), a floating LNG storage and a regasification unit (FSRU) or a floating power plant comprising LNG tanks (FPGU).
A FPSO, or Floating Production, Storage and Offloading unit is a floating vessel used by the offshore industry for the processing and storage of oil and gas. A FPSO vessel is designed to receive oil or gas produced from a nearby plant or a subsea template, process it, and store it until the oil or the gas can be offloaded onto a tanker or transported through a pipeline.
An FPSO can be obtained by conversion of an oil or gas tanker or can be specifically built for the application. The advantage of a converted FPSO is that using an existing tanker reduces project risks because the vessel is already available and not on the critical path. Project schedules can be reduced to the delivery time of the topsides only and the overall scale of the projects become similar to the typical larger oil conversion FPSO projects.
Solutions for converting a vessel in a LNG FPSO that exist usually propose removal of one or more gas tanks to provide deck space for installing process equipment, needed for the processing of the gas on the vessel. Therefore, converted LNG FPSO's according to the prior art normally have limited remaining storage capacity for storing liquified gas on board of the LNG FPSO.
The international patent application WO2010059059 discloses a device for floating production of LNG and a method for converting an LNG-carrier to a floating device for LNG production. According to WO2010059059 the existing LNG-carrier is provided with an additional projecting hull structure fixed to the ship hull. Thereafter the equipment for the LNG production is arranged in this projecting hull structure. That means that according to WO2010059059 the additional internal space created by adding the projecting hull structure is used to contain at least part of the gas liquefaction process equipment.
The solution according to WO2010059059 has the disadvantage that the gas process equipment is contained in an enclosed space, which can potentially lead to very dangerous situations because of the risk of an explosion in an enclosed space due to leakage of gas from the gas process equipment.
Another disadvantage is linked to the fact that according to the solution of WO2010059059 the gas liquefaction process equipment is installed in the space created at the side of the hull, which leads to a dangerous configuration in view of possible side collisions, with for example a shuttle tanker. Such side collisions would directly damage the gas process equipment in the projecting hull structures.
The object of the present invention is to provide a floating LNG plant with an overall design which provides more safety then the floating LNG plants known from the prior art.
According to a first aspect of the invention, the invention relates to a floating LNG plant comprising a converted LNG carrier with a hull and a plurality of LNG storage tanks wherein the floating LNG plant comprises:
In the present text the phrase ‘floating LNG plant’ is used. This phrase refers to any LNG carrier that has been converted in order to be used for LNG processing and storage.
Once the original LNG carrier has been converted, the result is a floating LNG plant which for instance can be used as a FPSO, FSRU or a FPGU.
In the present text, the phrase “LNG carrier” is used. This means a vessel that has originally been constructed for transporting LNG. When in the text reference is made to an “original LNG carrier”, reference is made to the LNG carrier prior to the converting of the LNG carrier to a floating LNG plant.
In the present text the word “sponson” is used. The word sponson refers to any projecting hull structure in order to provide additional hull volume. The sponson normally extends along the length of a vessel. Optionally the top side of the sponson can be made flat. The top side could be adapted to be flush the vessel's main deck. However, it should be noted that the top side of a sponson does not need to be flat and does not need to be flush with the vessel's main deck. It is very well possible to connect a sponson to the hull below the main deck. This is in fact preferable both for constructability and for reducing stress concentrations at the connections.
A first technical effect of the invention is the fact that the addition of a sponson allows the vessel to carry more cargo overall. Any vessel will require, under statutory codes, a certain amount of reserve ballast spaces by which to control weight and draft of the vessel in both normal and damage scenarios. In the in the case of a normal LNG carrier this ballast space is provided by the side (wing) tanks which make up the double hull space.
According to the invention the volume added by the sponson enable the conversion of those reserve ballast spaces, that previously would only have been permitted to carry ballast water or to be void, into tanks for storage of fluids such as oil, condensates or other waste products that result from the LNG processing on board of the floating LNG plant. According to the invention the ballast tanks of the original LNG carrier could be used for storing of those fluids. Alternatively, the space that was available for the original ballast tanks can be used to partially house newly constructed tanks for the fluids wherein those tanks extend, for their remaining part into the space crated by the adding of a sponson.
A second advantage of the configuration of the floating LNG plant, according to the invention, is the fact that the adding of a sponson will increase the separation distance of the LNG storage area of the vessel from the side of the vessel, which represents the point of impact in a possible side collision by another vessel like a LNG carrier or supply vessel. Therefore, this increase of the separation distance will add additional collision safety.
As the floating LNG plants moored to the seabed, sponsons will make the moored vessel more stable; the uptime of the high process towers is depending on vessels (roll) motions and a more stable vessel will increase the process uptime.
Yet a further advantage of the presence a sponson is that it will increase the overall strength of the hull. Hull deformations, like hogging and sagging, are therefore limited and more deck load can be added to a vessel that is provided with sponsons.
According to a preferred embodiment of the invention, the sponson of the floating LNG plant provides double hull protection.
According to a preferred embodiment of the invention, the vessel comprises a new ballast tank for the floating LNG plant in the additional hull volume created by the adding of the sponson to the side of the hull.
According to a preferred embodiment of the invention, the process equipment for LNG processing on the floating LNG plant is installed on the additional deck space created by the adding of the at least one sponson on the side of the hull. To be able to have all the LNG processing equipment on the open deck area which is created by the adding of the sponson, the process modules need to be “stretched” as the width of the process modules must be adjusted to the available width of the sponson.
The effect is that the sizes of the process modules are in general longer but also smaller compared to normal modules for LNG processing.
According to a preferred embodiment of the invention, the sponson is used for supporting LNG transfer devices.
According to a preferred embodiment of the invention, the LNG FPSO is provided with two sponsons (2, 2′, 3, 3′, 102, 103) each on one side of the vessel, the first sponson (2, 2′, 102) is used for supporting LNG transfer devices (111) and the second sponson (3, 3′, 103) is used for supporting LNG process equipment (110).
According to a preferred embodiment of the invention, the sponson is used for storage of a floating offloading hose. An effect of this measure is the fact that the link of the sponson can be used for the storage of the floating LNG offloading hose, for instance in a gutter on the sponson, for a tandem of loading configuration of two vessels. In that case, no hose real would be needed at the haft of the floating LNG plant.
According to a preferred embodiment of the invention, a power generation unit is placed within the sponson.
According to a preferred embodiment of the invention, the floating LNG plant further comprises a mooring system and a fluid transfer system, the fluid transfer system including a swivel and piping connecting the swivel to process equipment for liquefaction on the floating LNG plant.
It is possible that the floating LNG plant comprises an external turret in order to allow the LNG FPSO to be weathervaning moored to the seabed via said external turret.
Alternatively, the floating LNG plant comprises an offloading buoy in order to allow the floating LNG plant to be weathervaning moored to the seabed via said offloading buoy.
According to a preferred embodiment of the invention the outer shell of the at least one sponson is provided with a collision protection.
It is possible that the outer shell of the at least one sponson is protected against collision damage using SPS.
As the vessel is moored to the seabed, sponsons will make the moored vessel more stable; the uptime of the high process towers is depending on vessels motions and a more stable vessel will increase the process uptime. This is why just side deck extensions instead of sponson are not a preferred solution.
According to a second aspect of the invention, the invention relates to method for converting a LNG carrier into a floating LNG plant, wherein the LNG carrier comprises at least a hull, a plurality of LNG storage tanks and at least one ballast tank for stabilizing the LNG carrier and wherein the method comprises the steps of:
According to a preferred embodiment of the invention, the method comprises the step of installing process equipment for LNG processing on the vessel on the additional deck space created by the adding of the at least one sponson on the side of the hull.
According to a preferred embodiment of the invention the method comprises the step of providing the outer shell of the at least one sponson with a collision protection.
According to a further aspect of the invention, the invention relates to a natural gas distribution system for supplying natural gas to users where said natural gas has been transported as LNG by a LNG carrier that has sailed from a liquefying station to a coastal gas receiving facility located at a sea coast in the vicinity, comprising:
According to a preferred embodiment the natural gas distribution system comprises a floating LNG plant, wherein the floating LNG plant is a floating LNG plant according to the invention.
The invention and the advantages thereof will be better understood, after the description below, which makes reference to the drawings, wherein:
Typically, an FPGU would have power generation unit, equipment for gas treatment and power export facilities such as cables. If required, an FPGU could also be equipped with liquid export facilities.
Typically, an FSRU would have equipment in order to transform LNG into gas. The floating LNG plant 1, according to the present invention, is moored via an external turret 10. The floating LNG plant 1 can weathervane around the turret 10. The floating LNG plant 1 is obtained by converting an existing LNG carrier vessel. The original LNG carrier vessel is for instance a Moss type tanker which has a steam boiler propulsion system.
If the facility is to be used on a relatively rich gas field with a high condensate production rate the additional revenue it will generate will easily fund a separate condensate FSO (not shown), located nearby. This approach means that a relatively cheap standard LNG FPSO 1 can be built for both lean and rich gas fields, and can increase the potential opportunities for relocation.
As can be seen in the top view in
It has to be understood that the floating LNG plant 1 could also be equipped with similar sized sponsons on both sides of the vessel 1.
According to
According to
In the embodiments shown in
Possible embodiments of the sponsons 2 and 3 are shown in
As will be explained with reference to
The sponsons 2, 3 are designed to expand the width of the ship up to the maximum width that is still able to enter the majority of dry docks in the world. This means that the overall width is limited to about 59 m.
According to
At the starboard side the floating LNG plant 1 has an improved collision protection by the presence of the sponson 3. The collision protection could be improved by using a double walled sponson 3. The collision protection could be even further improved against collision damage by using a polymer based plate structures such as SPS (Sandwich Plate System).
According to
In
The sponson 2′ at the larboard side of the floating LNG plant 1′ according to
In order to improve the collision protection of the floating LNG plant 1′ according to
As shown in
The length of the sponson 2, 2′, 3, 3′ can be used for lengthwise storage of a floating LNG offloading hose. This could for instance be in a gutter on the spoon deck or within the sponsons 2, 2′, 3, 3′. The LNG offloading hose would be used for a known tandem offloading configuration of two vessels. In case the floating LNG offloading hose would be stored in this way, no hose real is needed on the haft of the floating LNG plant 1. It should be noted that a hose real normally takes a lot of deck space.
A standard LNG moss type carrier has either four or five tanks 4. The tanker according to
It is envisaged that a floating LNG plant 1 with sponsons 2, 2′, 3, 3′ of say less than 4-5 m breadth, oil/condensate would be stored in tanks that had previously been used for ballast. Broader sponsons 2, 2′, 3, 3′ would allow the combined storage of both hydrocarbons and tanks for dynamic ballast systems within the new structure.
The top side of the sponsons 2, 2, 3, 3′ does not need to be flat and does not need to be flush with the tanker's main deck. The sponsons 2, 2′, 3, 3′ may be connected (horizontally, upper) below the main deck which is preferable both for constructability and for reducing stress concentrations at the connection. A substantial part of the module weight will be supported by the existing vessel with the outboard module supports (legs) connected to the sponson 2, 2′, 3, 3′. As the upper part of the sponson 2, 2′, 3, 3′ may be lower than the main deck then the outboard module legs will be longer than those inboard supports which are connected to the existing deck.
A possible arrangement for the liquefaction process comprises, among other elements:
The LNG FPSO will also comprise a refrigeration facility, including a main LNG refrigeration plant, which is to be powered by direct mechanical drive. Ideally such a LNG refrigeration plant uses two 50% gas turbines and is located on the top of one of the sponsons 2, 2′, 3, 3′.
The simplest refrigeration system that is best suited to this concept is one of the dual refrigerant loop nitrogen and methane based systems because there is no need to produce or store refrigerants. An alternative providing slightly higher production capacity (assuming the same installed drivers) is to use a single mixed refrigerant. In this case make up refrigerants would be stored in up to four very slim type-C tanks mounted very close to the refrigeration equipment. In this case refrigerants should ideally be imported, not made on board to minimize weight, congestion, manning requirements and hence minimize CAPEX.
The floating LNG plant 1 according is adapted to allow LNG transfer between the floating LNG plant 1 and a LNG carrier. This LNG transfer is schematically indicated in
The gas is being transferred from the riser via the turret 10 to the process equipment on board of the floating LNG plant 1 where the gas is liquefied into LNG. Thereafter the LNG is stored within the LNG storage tanks 4. In order to offload the LNG a LNG tanker 50 is connected to the floating LNG plant 1. Then the stored LNG is being offloaded to the LNG carrier 50 via a transfer LNG hose that can be of any type (floating, aerial, submarine).
In
At the local coastal station 70, the LNG is transferred through an conduit 80 to an onshore regas storage facility 22 of the coastal station 70 (which may comprise a network of pipelines) where it is heated to into gaseous hydrocarbons and pumped into a gas distribution grid
According to an alternative offloading system, shown in
According to
In order to improve safety of the arrangement according to
Number | Date | Country | Kind |
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10193110.3 | Nov 2010 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2011/066157 | 9/16/2011 | WO | 00 | 7/16/2013 |