The present invention relates to energy conversion and electrical power generation. More particularly, the present invention relates to ocean wave powered hydraulic pumps and hydroelectric power production.
Embodiments of the present invention include a unique floating ship-type apparatus with the means to capture a portion of the energy within a passing wave to pump a fluid for the use of electrical generation or other useful process. The apparatus utilizes the vertical oscillation of the free surface of seawater within a moon pool (an open column within the structure of a vessel open to the sea below and atmosphere above) to lift a floating pump unit as wave crests pass by the ship. The floating pump unit includes structurally linked pistons that translate within fixed piston cylinders on the vessel. As the wave lifts the floating pump unit, a low pressure fluid fills the volume of the piston cylinders via check or single-direction valves. After a wave crest passes by the moon pool, the water column within the moon pool drops. Then the gravitational potential energy of the floating unit applies pressure to the fluid within the piston cylinders and forces the fluid through conventional hydroelectric turbines and generators as described within the preferred embodiment of the design. As the fluid is cleared from the piston cylinders, the floating unit drops vertically until it is again supported by seawater via buoyancy. The fluid exiting the turbines is then returned back to the piston chambers via hydrostatic pressure to repeat the continual process powered by ocean waves.
Moon pools have been used on offshore construction and research vessels. Previously, the oscillation of waves within these moon pools has been seen as detrimental and efforts have been made to dampen the effect of oscillating water levels within such moon pools. In contrast, embodiments of the present invention make advantageous use of this oscillation.
U.S. Pat. No. 8,745,981 and Published App. No. 2014/0035286 teach the use of wave activated power generation systems that use the linear action of a float to directly drive the rotary action of a shaft through mechanical linkages similar to a rack and pinion.
U.S. Pat. Nos. 8,841,792 and 7,830,032 teach the use of a water column where the top is sealed to compress air and power an air turbine. While these inventions use an at sea oscillating water column, they do not use a float to pump a fluid.
U.S. Pat. Nos. 7,956,479, 6,930,406 and 8,628,303 and U.S. Published App. No. 2007/0130929 each disclose float based systems that are either pier mounted or anchored to the sea floor. In order to pump a fluid, such an apparatus must possess ample inertia so as to provide an equal and opposite force while pumping. These prior inventions use a fixed structure or anchoring to the sea floor as means to provide required inertia.
U.S. Published App. No. 2008/0018114 teaches a ship where floaters positioned off the sides of the vessels pump a fluid to a turbine via mechanical levers and linkages.
While other devices have been developed with the goal to capture and convert wave energy, embodiments of the present invention have several distinct advantages over previous concepts. For example, in contrast to previous systems using mechanical linkages, the apparatus described herein uses waves to create a potential energy whereby the weight of a floater pumps a fluid. Because the pressurization of the water driven to the turbines is purely gravity induced, there is no mechanical loss of energy through linkages or rotating components and the pressure loss of the fluid in route to the turbine is minimal.
Known devices may use a fixed structure or anchoring to the sea floor, while embodiments of the present invention may use the inertia of a large floating vessel. This provides an added benefit as electricity can be generated at the on-site platform rather than pumping fluid a long distance to turbine-generators on land.
Still other known devices pump on the upstroke with swell action or are bi-directional. Instead, embodiments of the present invention pump using gravity on the down stroke. Because a passing wave shall elevate a plurality of floaters and a lag time is expected in transferring fluid through a turbine, the present invention is able to develop a constant pressure, which acts as a reservoir to reduce impulses on the system.
Further, other known devices expose the working mechanism to potential damage from wind, waves or debris. Embodiments of the present invention may be configured to protect the working mechanism from the lateral and slamming forces of waves in the open sea and is thus more effective at capturing the pure vertical action of a passing wave.
Embodiments of the present invention offer additional advantages. First, the present invention may be a single unit capable of producing a large quantity of power if situated in the proper ocean environment whereas known devices often consist of numerous small units aimed at capturing the energy from tidal waves. These typically produce little electricity per individual unit and are spread out over large swaths of shoreline with many cables extending to one another or back to land. This can be undesirable to local residents and wildlife. The apparatus described herein would typically be situated a significant distance offshore due to the vessel draft and would only require a single electrical cable extending to a substation on land.
Next, embodiments of the present invention may comprise a significant number of components that are regularly found on existing ships, which can prove beneficial over an innovative concept where feasibility and constructability are unknown. The construction of a vessel in accordance with the present invention could be very similar to that of an oil tanker but simpler to a degree. Because the vessel is intended to be stationary it can be made “boxier” with constant angles and facets at the forward and aft end rather than having complex curvature and bulbous bows used to reduce the drag of mobile vessels. Also, for a stationary setting, there would be no need for a propulsion system, which reduces cost in comparison to an oil tanker.
The system described in this application could be used to generate and sell electricity to customers, store energy aboard the vessel or propel a ship at sea. The description of the preferred embodiment herein will emphasize the stationary setting where a vessel is moored at sea and transmits electricity to shore via subsea cables. A mobile version would likely consist of a scaled-down version of the pumping process where less energy and thus less pumping units are required to create propulsion and a portion of the ship's configuration could be used for other purposes such as equipment, cargo or passengers.
It is envisioned that a vessel consistent with the invention could be very large and of scale equal to that of a VLCC (Very Large Crude Carrier) oil tanker or FPSO (Floating Production Storage Unit) used in the offshore oil industry. In this scenario, this ship could be outfitted with 50-100 moon pool pumps and multiple hydroelectric turbine-generators. It is estimated that a ship of this size, placed in the proper ocean environment, could supply the electric demand of 50,000 to 200,000 customers, cost little more than a new VLCC oil tanker, store energy when electric demand is low and produce zero pollution during operation.
The following figures illustrate certain embodiments of the present invention.
Referring now to embodiments of the invention in more detail, as illustrated in
The apparatus depicted in
The apparatus may be constructed to contain numerous moon pools 3. A single pump unit 2 may be positioned in each moon pool. Alternatively, multiple pump units could be positioned in each moon pool. As a wave crest and trough passes by the vessel, the dynamic pressure below the floating vessel 1 will fluctuate. This in turn causes the free surface water level within the moon pools 3 to oscillate in a vertical motion. Each pump unit 2 is free to lift within a moon pool 3 under the influence of buoyant forces as the water level rises. After a pump unit 2 has reached its peak elevation for a given passing wave 10 the water level drops within the moon pool 3 and the buoyant forces on the pump unit 2 are reduced or eliminated entirely. The gravitational force exerted on the pump unit 2 causes the pump unit to drop relative to the hull of the ship. As the pump unit 2 drops within the moon pool 3, the relative movement between the two components is used to pressurize and push a fluid through piping to drive a turbine 4 and ultimately create electricity with the use of generators. The generated electricity is then routed, connected and monitored within an electrical module 5 and transmitted off the apparatus via subsea electric cables 8 through the turret 6 or other appropriate electrical connection. A gantry crane 9, which may be used for maintenance or repairs, is also depicted. Such a crane may translate forward and aft via tracks on the outboard extents of the floating vessel 1.
The electrical output could be transferred to customers on land or at sea for the use of offshore industry. When electrical demand is low, energy could be stored as compressed air or within battery packs on board the ship for later use or to power auxiliary systems on the floating vessel 1.
An alternative configuration could be established without the need of a turret 6, mooring lines 7 or subsea cables 8. In one such embodiment, the vessel may be positioned by the use of electrically or otherwise powered drive propellers. This configuration may allow the vessel to be mobile, which would allow the vessel to move to positions of higher wave action or to move in order to avoid damage from storms. Embodiments of the present invention could also be used to provide some or all of the motive power for transportation vessels. In this mobile scenario, electrical demand may be lower and, as such, fewer moon pools 3 and pump units 2 would be required. Therefore, more ship arrangement space would be free for cargo, equipment or passengers.
Views of a single pump unit 2 are shown in
The pump unit 2 in
In other embodiments, the piston cylinders could be situated within the moon pool compartments in a manner that does not impede the operational oscillation of the pump units. In this scenario, the pump units would not need to extend forward and aft above main deck to penetrate down into pump compartments. Furthermore, the pump units could be adjusted to have less than 4 pistons. For example, an alternate stopper mechanism arrangement above main deck could allow for a single piston and piston cylinder situated within the extents of a moon pool in line with the vertical centerline of the pump unit.
The weight of the entire pump unit and size of the floater box is designed to obtain a proper balance of mass and floating depth. With a larger pump unit weight, there is a greater pressure exerted on the fluid transferred to the turbine 4, which will create more electricity. However, a larger weight also increases the equilibrium draft of the floater box.
A minimal equilibrium draft of the floater box 11 within the moon pool 3 is desired so that after a wave crest has passed the water column within a moon pool 3 will drop and upward forces on the floater box are minimized or entirely eliminated. A reduction in upwards buoyancy forces means more gravitational force is transmitted through the pistons and more electricity is generated. In the embodiment as illustrated, the floater box is 10×5 meters (m) and weighs 75 metric tons (mT). This mass and geometry requires a seawater depth of less than 1 m to obtain static equilibrium.
Transverse cross section views of the apparatus, including moon pools 3 and pump compartments 15, are shown in
The pump unit stoppers 18 in
As the pump unit pistons 13 are lifted via the oscillation of seawater within the moon pools 3, the low pressure static head 24 within each pump compartment 15 is free to enter and fill the void in the piston cylinders 19 through a low pressure inlet valve 20. After the pump unit 2 reaches its peak elevation, the gravitational forces induce the downward movement of the pump unit pistons 13. The fluid in the piston cylinders 19 is thus pressurized and simultaneously closes the low pressure inlet valve 20. The fluid then must exit the piston cylinders 19 through the high pressure outlet check valves 21, move through the high pressure uptake lines 22, proceed through an additional high pressure main deck check valve 23 and continue through high pressure supply line 16 piping above main deck 29 to a turbine 4. Alternatively, the high pressure supply lines 16 could be routed below main deck 29.
Each pump compartment 15 may contain 4 piston cylinders 19 (except at the forward-most and aft-most pump compartments 15) of which two are linked to a pump unit 2 forward of the pump compartment and two are linked to a pump unit 2 aft of each pump compartment 15. In this embodiment, two separate high pressure outlet check valves 21 are necessary before the 4 piston cylinder 19 lines merge into a single high pressure uptake line 22 per pump compartment 15. The reason for this is so that the high pressure fluid from one pump unit's 2 piston cylinders 19 cannot influence the movement of the other pump unit 2 within the same pump compartment 15. The additional high pressure main deck check valves 23 above or just below main deck are not necessary for operation but permit easier access to close the output of a single pump compartment whether for maintenance or repair.
Referring to
It can be seen that the pump units toward the right side of the figure have just reached a buoyant state within the water of the moon pool to restart the pumping process with the next wave and therefore there is no high pressure fluid in these piston cylinders 19c. As the pump unit rises with the next wave, the piston cylinders will fill with the low pressure fluid 31 as the process continuously repeats.
Within
The selection of turbines and generators will be highly dependent on possible variations within the design and operation environment. For example, for a given pump unit 2, an increase in piston cylinder 19 diameter will reduce the pressure at the turbine but increase flow rate. It is expected that either a Pelton of Francis hydroelectric turbine will be the optimum turbine type for this type of application. However, one of ordinary skill in the art will recognize that other appropriate turbines or generators may be used. The flow control valve 34 at each turbine can be dynamically adjusted for a proper balance of pressure and flow rate to account for variances in the operating environment of the sea. The description of certain embodiments has assumed the working hydraulic fluid to be water. However, any incompressible fluid is feasible with the use of the hydroelectric turbines. The system could potentially use seawater but it may prove beneficial to use freshwater to reduce the corrosion of piping and other components of the system. Because the fluid is completely recycled, there would only be limited losses through evaporation or spill over at the turbine exits or pistons. A desalination plant could be employed on the vessel to convert seawater to fresh water as needed.
As shown in
In embodiments of the present invention, due consideration has been made to the loss of buoyancy incurred by constructing a floating vessel 1 with multiple moon pools 3. In the illustrated embodiments, the moon pools 3 remove approximately one third of the surface area on the bottom plate for buoyant forces to support the floating vessel. The illustrated vessel size is consistent with that of a very large crude carrier (VLCC) oil tanker. Because, the total ship weight or displacement will be considerably lighter than that of a fully loaded oil tanker, the floating vessel shall provide ample buoyancy. However, because the hydraulic system for energy generation and so many other components of the apparatus are above the floating vessel's 1 center of gravity, there may be a need for water ballast 25 (
The illustrated embodiments of the invention depict an accommodation house 28 at the aft end of the apparatus similar to that found on cargo ships. It is anticipated that for stationary operation a very limited crew of personnel would be necessary for day to day operations if needed at all. Nevertheless, accommodations can be provided for vessel maintenance or repair.
As briefly described above, embodiments of the present invention may be applicable to a mobile apparatus. In such a mobile configuration, the generated electricity from the hydroelectric turbines may be used to rotate a shaft and propeller to propel a ship through the sea. Alternatively, for a mobile apparatus, the pressurized fluids 30 exiting the piston cylinders 19 could be routed to and expelled from the vessel to provide thrust. Replacement pumping fluid may be introduced into the system from the ambient fluid in which the vessel is floating, which would be seawater for a vessel floating on an ocean.
In alternative embodiments of the invention, the pumping process can be adjusted such that the piston cylinders 19 are dual-action cylinders, where both the rise and fall of the pump assembly 14 pumps fluid into the high pressure side 30 of the system. This alternative embodiment may be accomplished by adding additional inlet and exhaust valves above the pistons within the cylinders.
As briefly described, it may be advantageous to store the energy created by the vessel for later use. This may be useful to meet energy requirements during time periods of higher demand or to store energy for times when there is less wave action. This storage may be accomplished in a variety of ways. In one embodiment, the vessel may include one or more batteries or banks of batteries that could be charged by the generated electricity to store electrical energy. In an alternative embodiment, the pumped fluid and/or generated electricity could be used to compress and store a gas on the vessel. The later release of this gas could be used to generate electricity.
Embodiments of the invention described in this application relate to the use of wave action to create a high pressure fluid. The high pressure fluid is then used as an input to a hydraulic turbine, which converts the energy of the high pressure fluid into electrical energy. The generated electricity is then transmitted off the vessel for use on land or by another vessel. However, it is also contemplated that the high pressure, pumped fluid and /or the generated electricity could be used for other purposes. For example, the pumped fluid and/or generated electricity could be used to compress and transfer a gas off the vessel. This embodiment may be particularly useful in as part of or in connection with a liquefied natural gas (LNG) terminal.
In further embodiments, the pumped fluid could be used for a cooling process. The pumped fluid could be transferred to ballast tanks to increase ship stability. The pumped fluid and/or generated electricity could be used for the seawater injection process associated with extracting oil from wells. The pumped fluid could be transferred via pipeline to land or another offshore installation. The pumped fluid could be used for firefighting purposes.
In still further embodiments, the capacity of the vessel to generate electricity from wave action could be combined with or augmented by other electricity generating systems. For example, the vessel could include the installation of wind turbines and/or solar panels for additional power production. In addition, a platform could be constructed above the pump units for additional configurable space.
While the foregoing written description of the invention enables one of ordinary skill to make and use what is considered presently to be the best mode thereof, those of ordinary skill will understand and appreciate the existence of variations, combinations, and equivalents of the specific embodiment, method, and examples herein. The invention should therefore not be limited by the above described embodiment, method, and examples, but by all embodiments and methods within the scope and spirit of the invention. As with any ship or floating platform, a variety of arrangements of machinery, structure and components is possible to ultimately perform the same intended operation.
Filing Document | Filing Date | Country | Kind |
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PCT/US2015/019374 | 3/9/2015 | WO | 00 |