To produce natural sun-dried salt in traditional salt ponds, clean seawater at standard salinity, plentiful sunlight, suitable wind, and mud are needed. The produced natural sun-dried salt can be high in mineral contents due to the mud used in traditional salt ponds. The process of producing natural sun-dried salt has several limitations. One limitation is that the production of natural sun-dried salt cannot occur after sunset and before sunrise or during inclement weather conditions, such as cloudy and rainy weather, at the traditional salt pond locations due to lack of sunlight. Another limitation is, a large surface area for the evaporator basins is needed in order to intake plentiful sunlight throughout the evaporator basins. Traditional salt ponds are usually located at locations where clean seawater at standard salinity is readily available. By using the present invention, the floating salt farm, the limitations for salt production in traditional salt ponds can be overcome.
The purpose of the present invention, the floating salt farm, an offshore system, is to produce crystallized salt and bittern at offshore locations by using extracted seawater at standard salinity through evaporation. Some conditions need to be taken into account for selecting a location for the floating salt farm. It is not viable to extract seawater in the vicinity of industrial areas or large cities where the seawater can be polluted. The extracted seawater used for the present invention, the floating salt farm, can also not be in the vicinity of freshwater sources, such as rivers or icebergs, as it could lower seawater salinity. Locations with records of frequent rainfall or snow can also lower seawater salinity. If these locational conditions are fulfilled, the present invention, the floating salt farm, would work in any weather condition and at any location.
The present invention is a system which can be operated continuously at any time and at any location, in the condition that energy sources, such as fossil and renewable energy sources, are reliably and regularly supplied.
The buoyant foundation of the floating salt farm must have sufficient buoyancy and be able to support the weight of the floating salt farm components, in which the purpose of the floating salt farm components is to produce crystallized salt and bittern. The buoyancy and stability of the floating salt farm must be sufficient to withstand inclement weather conditions and hitting sea waves.
The present invention, the floating salt farm, can produce various and specific types of crystallized salt and bittern with selected properties, such as salinity level and taste, by adjusting the heating time and the heating temperature for the evaporation of seawater accordingly. Also, if selected contents are placed with the seawater during the evaporation, the produced crystallized salt and bittern can be affected to have selected properties, such as color, taste, smell, and mineral composition.
The floating salt farm can be powered by using renewable energy sources, such as photovoltaic panels fixed on the buoyant foundation of the floating salt farm and offshore wind turbines.
The present invention, the floating salt farm, is a system for producing crystallized salt and bittern at offshore locations.
The floating salt farm components which are fixed on a buoyant foundation, can consist of a seawater tank, an evaporator tank, and a heating tank. The seawater tank can extract seawater at standard salinity and is inserted into a filter system which removes solid substances such as sand.
The filtered seawater is then pumped into the evaporator tank, in which the evaporation of seawater is then performed to produce crystallized salt and bittern. The heating energy used for evaporating the seawater inside the evaporator tank can be supplied through a heat exchanger or heat exchangers attached to the outer or inner surface of the evaporator tank. The liquid used in the heat exchangers can be heated in the heating tank. The heating energy used for heating the heat exchangers can be supplied by energy sources, such as fossil energy sources, like oil and gas, and renewable energy sources, like wind and solar energy, which can be converted to electricity. These energy sources can be used in combination in order for the floating salt farm to be able to be operated regularly. The transport vessel can transport energy sources to the floating salt farm in order for the floating salt farm to operate at any time. The floating salt farm components can further consist of an energy storage tank which is a storing component for accumulating electricity generated from various energy sources, in which the accumulated electricity is used for operating the floating salt farm.
The floating salt farm components can also consist of a deposit tank, a storage tank, and photovoltaic panels. After the crystallized salt and bittern have been produced in the evaporator tank, the produced crystallized salt inside the evaporator tank can then be placed into the deposit tank, in which the flooring of the deposit tank can be at an angled slope to help detach the bittern that is attached to the produced crystallized salt. The produced crystallized salt and the detached bittern from the deposit tank, and the produced bittern from the evaporator tank can then be placed into the storage tank and the bittern storage tank, respectively. The storage tank also has a flooring at an angled slope to further help detach the bittern that is attached to the crystallized salt. Afterwards, the stored crystallized salt and stored bittern inside the storage tank and the bittern storage tank, respectively, can then be transported to a warehouse on the harbor through a transport vessel. The photovoltaic panels can be installed on the buoyant foundation to generate electricity for operating the floating salt farm.
In the present application, claims 1 to 5 of U.S. patent application Ser. No. 13/662,534, filed on Oct. 28, 2012, entitled “Floating Salt Farm”, are included.
Detailed embodiments of the invention can be illustrated using the accompanying drawings as reference.
The buoyant foundation 101 of the floating salt farm must have sufficient buoyancy and must be able to support the weight of the floating salt farm components 400, which are supported by the buoyant foundation 101. The buoyant foundation 101 can be composed of linked buoyant support structures 102 and can be arranged into different configurations, as shown in
Buoyant support structures 102, which are used to support the buoyant foundation 101 of the floating salt farm, can be composed of linked buoyant support structures 102, as shown in
The floating salt farm components 400 are fixed on the surface of the flooring deck 103, in which the flooring deck 103 is installed on top of the buoyant foundation 101, as shown in
The floating salt farm can be reinforced with offshore structures 301, as shown in
At locations where higher stability may be needed, such as at locations with recurring inclement weather conditions, a deposit tank 1002 and a storage tank 1004, which are floating salt farm components 400, can be separately installed at a selected location, such as at a harbor with breakwaters 200, as shown in
The floating salt farm components 400 can be separated and installed in separate buoyant foundations 101, in which each buoyant foundation 101 is situated at offshore locations, as shown in
In order to further protect the floating salt farm components 400 from hitting sea waves, a foundation wall 106 can be installed on the buoyant foundation 101, as shown in
The floating salt farm components 400 can be further protected from inclement weather conditions by an installed customized ceiling 109 as shown in
The floating salt farm components 400, which are fixed on at least one buoyant foundation 101 with at least one installed motor propeller 505, can consist of at least one seawater tank 601, at least one evaporator tank 701, at least one heating tank 801, at least one energy storage tank 813, at least one deposit tank 1002, at least one storage tank 1004, and a plurality of photovoltaic panels 1201, as shown in
The seawater tank 601 can extract seawater at standard salinity with a seawater extraction tube 604 and is inserted into a filter system 602 inside the seawater tank 601, as shown in
To be able to extract seawater at a selected distance from the sea floor, the seawater extraction tube 604 can be adjustable in height, regardless whether the selected offshore location is in high tide or low tide, as shown in
The filtered seawater from the seawater tank 601, as shown in
The evaporator plate 703 inside the evaporator tank 701, is adjusted in height by using a gearbox 708, an evaporator plate support 707, a motor 709, and an evaporator plate controller 710, as shown in
The evaporator tank 701 can have an open top, such as an evaporator tank opening 702, as shown in
The heating used for the evaporation of seawater in the evaporator tank 701 can be supplied through at least one heat exchanger 802 attached to the outer surface of the evaporator tank 701, as shown in
The heating tank 801 supplies heating energy to the evaporator tank 701 through heat exchangers 802. The liquid 805 used in the heat exchanger 802 is heated in the heating tank 801. The heat exchanger 802 can be heated through a gas burner 810, in which the gas burner 810 uses gas supplied from the gas tank 809, as shown in
Electricity can be supplied to the floating salt farm through electric cables 1202 connected to electricity poles located onshore, as shown in
The present invention, the floating salt farm, is a system to produce crystallized salt and bittern. After the evaporation of seawater has been conducted in the evaporator tank 701, the produced crystallized salt and the bittern remain in the evaporator tank 701. After the evaporator plate 703 is lifted above the produced bittern, the produced crystallized salt lies on the evaporator plate 703 and the produced bittern lies at the bottom of the evaporator tank 701 below the evaporator plate 703, as shown in
The flooring of the deposit tank 1002 can be at an angled slope to help detach the bittern that is attached to the crystallized salt. At the bottom of the angled flooring, there can be a mesh opening 1003 to allow the detached bittern to seep through to the bottom of the slope. The deposit tank 1002 can have a device to determine the time when the produced crystallized salt and detached bittern are ready to be moved to the storage tank 1004 and the bittern storage tank 1007 respectively, as shown in
After the evaporation of seawater has been conducted in the evaporator tank 701, the produced crystallized salt lying on the evaporator plate 703 is extracted into the deposit tank 1002 through the crystallized salt extraction tube 1402. After extracting the crystallized salt, the evaporator plate 703 is lifted above the top of the evaporated tank 701 with an evaporator plate controller 710, as shown in
After the evaporation of seawater is repeated several cycles, the evaporator tank 701 can be cleaned using a pressurized hose 1300 spraying filtered seawater, as shown in
The present invention is a system to produce crystallized salt and bittern. The evaporator tank 701, which is a floating salt farm component 400, has at least one evaporator bin 901 inside evaporator tank 701, as shown in
At least one evaporator bin 901 inside the evaporator tank 701 is a holding device, such as a container, linked to the bottom of the evaporator plate 703. The sides of the evaporator bin 901 can have small holes in order to facilitate circulation of seawater through the contents inside the evaporator bin 901 during the evaporation of seawater. The top of the evaporator bin 901 can be encased with a mesh cover, which can be removed, in order to hold the contents inside. The mesh cover ensures that the contents stay inside the evaporator bin 901 during the evaporation of seawater. The contents to be held inside the evaporator bin 901, can be chili peppers, as shown in
The present invention, the floating salt farm, is a system which can produce crystallized salt and bittern with similar properties to the properties of natural sun-dried salt and bittern produced in traditional salt ponds by placing mud inside the evaporator bin 901 inside the evaporator tank 701, as shown in
The crystallized salt from the deposit tank 1002 is placed into the storage tank 1004. The produced bittern from the evaporator tank 701 and the detached bittern from the deposit tank 1002 are pumped into the bittern storage tank 1007, which is a part of the storage tank 1004, as shown in
A barge 1700, a movable structure, can be used as a buoyant foundation 101, in which the floating salt farm components 400, which includes a plurality of photovoltaic panels 1201, are fixed on top of the flooring deck 103 of the barge 1700, and the barge 1700 can have a motor propeller 505 installed, as shown in
The produced crystallized salt and bittern can be transported to a warehouse 1802 on the harbor, as shown in
The application is a Continuation-in-part of U.S. patent application Ser. No. 13/662,534 filed on Oct. 28, 2012 and is claiming the benefits of U.S. Provisional Application No. 62/059,934 filed on Oct. 5, 2014. The entire disclosures of all these applications are incorporated herein by reference.