In various drilling and casing run-in applications, the tubular being lowered can move laterally with respect to the rig. Typically, the tubulars are suspended during run-in by an elevator attached to the rig, e.g., via bails extending from a top drive and/or traveling block. The elevator can swing via the bails; therefore, the elevator is able to move with the lateral movement of the tubular. However, the tubulars are also typically engaged by a spider flush-mounted or otherwise disposed on the rig floor in a rotary table. The spider is generally not suspended, and is typically not intended to be moved, in contrast to the elevator. Accordingly, lateral movement of the tubular generally translates to lateral movement with respect to the spider.
In such cases, the tubular can push against the spider, inducing a bending moment on the tubular, which can damage the tubular and/or other components of the rig. Moreover, even if the tubular does not damage itself or other components, it may remain off-center in the spider when the spider is needed to engage the tubular. Accordingly, the slips or bushings of the spider are caused to non-uniformly engage the tubular, since, due to the eccentric relationship between the spider and the tubular, some of the slips are positioned closer to the tubular than others. As such, the spider may attempt to bring the tubular back into alignment, which can induce bending moments on the tubular, as the inertia of the tubing resists the centering movement. Furthermore, especially for pneumatic spiders, the spider may be incapable of providing sufficient radial force so as to center the tubular. Accordingly, the tubular may be incompletely engaged by the spider, which can lead to the spider failing to adequately support the tubular, allowing the entire string to drop uncontrolled into the hole.
What is needed then are apparatus and methods for gripping a tubular with a spider, despite lateral movement of the tubular across a range of positions, while still enabling the spider to engage and support the string of tubulars.
Embodiments of the disclosure may provide an exemplary floating spider assembly for engaging a tubular. The floating spider may include a sleeve having a body defining an internal chamber therein, with the sleeve being configured to receive the tubular through the internal chamber. The floating spider may also include a laterally translatable spider disposed at least partially in the sleeve and including a bore to receive the tubular.
Embodiments of the disclosure may also provide an exemplary apparatus for supporting a tubular. The apparatus may include a tubular gripping device defining a bore for receiving the tubular and one or more gripping members configured to selectively engage and support the tubular. The apparatus may also include a sleeve including a top, a bottom, and a body extending therebetween. The top and bottom each define a bore, with the bore of the top and the bore of the bottom being substantially concentric. The body defines an internal chamber sized to receive the tubular gripping device at least partially therein and to provide a radial clearance between the tubular gripping device and the body. The tubular gripping device is free to translate in a lateral direction relative the sleeve such that the bore of the tubular gripping device is configured to be moved off-center with respect to the bore of the top and the bore of the bottom.
Embodiments of the disclosure may further provide an exemplary method for gripping a tubular. The method may include receiving a spider in a sleeve, and receiving the tubular through a bore in the spider and through the sleeve. The method may also include gripping the tubular with the spider, and allowing the spider to translate laterally with respect to the sleeve.
The present disclosure is best understood from the following detailed description when read with the accompanying Figures. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
It is to be understood that the following disclosure describes several exemplary embodiments for implementing different features, structures, or functions of the invention. Exemplary embodiments of components, arrangements, and configurations are described below to simplify the present disclosure; however, these exemplary embodiments are provided merely as examples and are not intended to limit the scope of the invention. Additionally, the present disclosure may repeat reference numerals and/or letters in the various exemplary embodiments and across the Figures provided herein. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various exemplary embodiments and/or configurations discussed in the various Figures. Moreover, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed interposing the first and second features, such that the first and second features may not be in direct contact. Finally, the exemplary embodiments presented below may be combined in any combination of ways, i.e., any element from one exemplary embodiment may be used in any other exemplary embodiment, without departing from the scope of the disclosure.
Additionally, certain terms are used throughout the following description and claims to refer to particular components. As one skilled in the art will appreciate, various entities may refer to the same component by different names, and as such, the naming convention for the elements described herein is not intended to limit the scope of the invention, unless otherwise specifically defined herein. Further, the naming convention used herein is not intended to distinguish between components that differ in name but not function. Additionally, in the following discussion and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to.” All numerical values in this disclosure may be exact or approximate values unless otherwise specifically stated. Accordingly, various embodiments of the disclosure may deviate from the numbers, values, and ranges disclosed herein without departing from the intended scope. Furthermore, as it is used in the claims or specification, the term “or” is intended to encompass both exclusive and inclusive cases, i.e., “A or B” is intended to be synonymous with “at least one of A and B,” unless otherwise expressly specified herein.
Referring now to the illustrated embodiments in greater detail,
Turning now to the sleeve 14, the sleeve 14 includes a generally cylindrical body 27 having axial ends, for example, a top 27a and a bottom 27b. Top guides 28, 30 may be pivotally mounted to the body 27, proximal the top 27a as shown, for example, such that the top guides 28, 30 may be movable between a closed position to enclose an internal chamber 32 defined in the body 27 and an open position to provide access to the internal chamber 32. In other embodiments, the top guides 28, 30 may instead or additionally be non-pivotally fastened to the top 27a, or to another area of the body 27 and/or otherwise configured for removal. Further, the top guides 28, 30 may be generally semi-circular, and may each include a cut-out 34, 36 (cut-out 36 is visible in
The sleeve 14 may define a slot 37 extending longitudinally and at least partially therethrough. The slot 37 may also extend radially along the bottom 27b of the body 27, toward the center thereof. The slot 37 may communicate with a bore (not visible) formed in the bottom 27b, as will be described in greater detail below.
In some embodiments, the spider 12 may be hydraulically or pneumatically operated. Accordingly, fluid supply lines 38 may be fed through the sleeve 14 and connected with supply lines 40 extending to the spider 12. In various embodiments, the supply lines 38, 40 may coupled together via one or more intermediary connections (not shown) defined through the sleeve 14; however, in other embodiments the supply lines 38, 40 may be coupled directly to each other, extending through one or more apertures (none shown) defined through the sleeve 14.
As shown in
The outer diameter of the body 16 of the spider 12 is smaller than the inner diameter of the body 27 of the sleeve 14. Accordingly, a floating clearance C is provided and defined between the outer diameter of the body 16 of the spider 12 and the inner diameter of the body 27 of the sleeve 14. The spider 12 may be generally free from constraint to move laterally within the sleeve 14 across such clearance C, but may be constrained from rotation, for example, to protect the connection between the supply lines 38, 40, and/or other internal connections. In other embodiments, the spider 12 may be provided with end ranges for lateral translation, so as to prevent the spider 12 from contacting the sleeve 14; however, in other embodiments, as illustrated, such constraint may be unnecessary and omitted. As the spider 12 floats (i.e., translate laterally) in the sleeve 14, it will be appreciated that the bores 18, 42 may be generally concentric, but the positioning of the bore 18 may shift, such that the alignment of the bores 18, 42 becomes eccentric, as may be advantageous for handling an off-centered tubular.
Pockets 44, 46 are also defined in the bottom 27b, and may extend radially from the bore 42. At least one of the pockets 44, 46 may overlap the slot 37; however, in other embodiments, the pockets 44, 46 may not overlap the slot 37 and, accordingly, may be angularly displaced from the slot 37. Further, the pockets 44, 46 may be wedge-shaped, such that a circumferential width W of each of the pockets 44, 46 increases proceeding radially-outward from the bore 42. The radially-outer extent 48 of the pockets 44, 46 may be arc-shaped, as shown, but in other embodiments may be partially or completely flat instead. The pockets 44, 46 may extend partially or entirely through the bottom 27b.
With continuing reference to
The lugs 50, 52 may extend axially-downward from the bottom 48 of the spider 12 and are sized to be received into the pockets 44, 46 of the sleeve 14. As such, the lugs 50, 52 received in the pockets 44, 46 may be configured to constrain rotation of the spider 12 relative the sleeve 14, as will be described in greater detail below. Furthermore, although two lugs 50, 52 are shown, it will be appreciated that one, three, or more lugs may be employed without departing from the scope of this disclosure. In such embodiments, the number of pockets 44, 46 may be commensurate with the number of lugs 50, 52.
In various embodiments, the lugs 50, 52 may be cylindrical, polygonal, or any other suitable shape. The lugs 50, 52 may each have a root 50a, 52a, and a tip 50b, 52b, respectively, with the roots 50a, 52a being proximal the body 16 and the tips 50b, 52b being distal therefrom. In an exemplary embodiment, as shown, the roots 50a, 52a are defined as the area of the lugs 50, 52, respectively, where the lugs 50, 52 meet the plates 48a,b; however, it will be appreciated that if the plates 48a,b are omitted, the roots 50a, 52a may be directly adjacent any structure defining the bottom 48 of the body 16. The lugs 50, 52 may be fastened to the body 16 via a fastener 54 received through a bore 56. In other embodiments, however, the lugs 50, 52 may be integral with the body 16 or may be coupled to the body 16 using any suitable device and/or process, such as by welding, brazing, or the like.
The pockets 44, 46 may be of sufficient depth such that the lugs 50, 52 are slidable therein substantially from the root 50a, 52a to the tip 50b, 52b. Furthermore, the circumferential extent of the lugs 50, 52 may be smaller than the circumferential width W of the pockets 44, 46, such that the lugs 50, 52 are movable rotationally over a short range in the pockets 44, 46, with engagement between sides of the lugs 50, 52 and the sides of the pockets 44, 46 defining end ranges for the rotational movement of the spider 12 relative to the sleeve 14. In various embodiments, the range of rotation may be less than about 1°, about 2°, about 3°, about 5°, about 10°, or more. The lugs 50, 52 fitting loosely into the pockets 44, 46 may allow some play in the rotational position of the spider 12 with respect to the sleeve 14, but may still prevent damage to connections to the spider 12, for example, the supply lines 38, 40 (e.g.,
With continuing reference to
Referring now to
Although the lugs 50, 52 and 104, 106 are described above and illustrated as being part of the spider 12 and extending from the body 16 thereof, it will be appreciated that they may instead or additionally be part of the sleeve 14 and extend therefrom into the internal chamber 32 (
Further, the links 200, 202 may be flexible or rigid. For example, rigid links 200, 202 may be pivotally-connected to both the spider 12 and the sleeve 14, and may extend in opposite directions tangent the spider 12, thereby allowing the spider 12 to move along direction L2, but generally preventing the spider 12 from moving along direction L1, for example, and limiting rotation relative the sleeve 14. In another embodiment, the links 200, 202 may be lines (e.g., cables, chains, etc). Accordingly, the links 200, 202 may be tensioned or may provide slack to enable the spider 12 to rotate a small amount, for example, as defined above, relative the sleeve 14. Additionally, slack links 200, 202 may be sized to allow the spider 12 to translate in either or both lateral directions L1, L2. In other embodiments, the links 200, 202 may be springs, which are loaded to provide resistance to rotation and/or lateral movement, thereby allowing the spider 12 to translate and/or rotate, but biasing the spider 12 toward being concentric with the sleeve 14.
The method 300 may also include receiving the tubular through a bore in the spider and through the sleeve, as at 304. In at least one embodiment, receiving the tubular at 304 includes receiving the tubular through a top guide coupled to the sleeve and through a bore defined in a bottom of the sleeve. In such an embodiment, receiving the spider in the sleeve at 302 may include opening the top guides. The method 300 may further include gripping the tubular with the spider, as at 306, for example, with one or more slips, bushings, wedges, dies, shoulders, or other gripping members thereof. The method 300 may also include allowing the spider to translate laterally with respect to the sleeve, as at 308. For example, in embodiments including lugs and pockets, the lugs may be allowed to slide relative the pockets.
Additionally, the method 300 may also include providing end ranges for rotation of the spider with respect to the sleeve, as at 310. Further, the end ranges may define a range of rotation that is less than about 30 degrees with the end ranges. Further, providing end ranges for rotation at 310 may further include engaging at least one of the lugs against a side of at least one of the pockets. In other embodiments, however, providing the end ranges at 310 may include engaging one or more links between the spider and the sleeve.
The foregoing has outlined features of several embodiments so that those skilled in the art may better understand the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions and alterations herein without departing from the spirit and scope of the present disclosure.
This application claims priority to U.S. Provisional Patent Application Ser. No. 61/481,217, which was filed May 1, 2011. This priority application is hereby incorporated by reference in its entirety into the present application, to the extent that it is not inconsistent with the present application.
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