The present invention relates to spread-moored floating storage vessels, and offshore terminal apparatuses in which a cargo vessel is moored to the spread-moored floating storage vessel for offshore loading or offloading of fluid cargo.
Floating storage vessels may be employed for storing fluid products in large quantities at offshore locations. The floating storage vessel can be permanently moored at an offshore location and visited from time to time by a cargo vessel for loading or offloading. Examples of floating storage vessels of this kind includes those termed in the art as a floating storage unit (FSU), a floating storage and regasification unit (FSRU), and/or the like.
FSUs today are typically converted previously-in-service tanker vessels. Conversion of an existing previously-in-service tanker to a floating storage unit is the typical preferred option in the industry seen from a technical, schedule and commercial point of view.
U.S. patent application publication number US2019/0161146 describes a jetty-less offshore terminal in which a floating storage unit (FSU), is spread-moored to the seabed offshore. In one example, the offshore terminal includes a jack-up platform with equipment for regasification on one side of the floating storage unit. A cargo vessel is from time-to-time moored side-by-side to the other side of floating storage unit for ship-to-ship offloading fluid cargo from the cargo vessel onto the FSU. The side-by-side mooring allows a hose tor transferring the fluid cargo to be connected between the cargo vessel and the FSU without a dedicated utility unit to carry the hose across sea to the cargo vessel.
For large cargo vessels, tug assistance may typically be needed to help to control the movement of the cargo vessel sideward toward the floating storage vessel for side-by-side mooring. Mooring lines for mooring the cargo vessel to the floating storage vessel are passed between the cargo vessel and the floating storage vessel and tensioned.
Bringing a large cargo vessel alongside a floating storage vessel that is moored in fixed heading orientation by spread-mooring lines, can be especially challenging when doing so under adverse met-ocean conditions. For example, it can be challenging to control the movement of the cargo vessel and the assisting tugs and to provide the necessary fine control to bring the cargo vessel safely into correct mooring position alongside the floating storage vessel.
In examples disclosed herein, there is provided a floating storage vessel comprising a hull having bow and stern ends and which at either or both the bow and stern ends is fitted with an extension section and includes coupling means on the extension section to couple spread mooring lines to the floating storage vessel.
Typically, the hull comprises a hull deck at a top of the hull, and the extension section is arranged to be aligned in elevation with the hull deck. The extension section may comprise a box structure comprising an extension section deck which is arranged at or near the level of the hull deck.
Typically, the extension section comprises a box structure of welded plates. The extension section deck is provided on or incorporated into the structure of welded plates. The coupling means may be arranged on or be accessible by personnel from the extension section deck.
In certain examples, the extension section comprises a box structure which extends from a first end to a second end in a horizontal direction, the first end of the box structure connecting to the hull at an upper location on the bow or stern end, wherein the box structure may be supported by at least one bracing member connecting to the box structure at a location between the first and second ends of the box structure, or at the second end of the box structure, and to the hull at a lower location on the bow or stern end, the lower location for example being near a propeller location if disposed on the stern or near a bulb location if disposed on the bow.
In certain examples, the extension section comprises a box structure comprising welded steel plates, wherein the structure is elongate to extend between first and second ends, the extension section being welded at the first end to join the box structure to the hull, without requiring further connections of the box structure to the hull or other supporting parts for providing the extension section in operational configuration at the bow or stern end of the hull.
Typically, the extension section has first and second ends and extends in a horizontal extension direction between the first and second ends, the first end being weldably joined to the hull for fitting the extension section onto the hull, the second end arranged distally from the joined first end.
The extension section at either or both the bow and stern ends is may be deviated extension section, and the extension section deviates at an angle from a longitudinal axis of the hull.
The spread mooring line may be or may comprise a spread mooring chain.
In examples disclosed herein, there is provided offshore terminal apparatus comprising: a floating storage vessel which is spread-moored in fixed heading orientation to a seabed offshore by spread mooring lines, the floating storage vessel comprising a hull having bow and stern ends and which at either or both the bow end and the stern end is fitted with an extension section and includes coupling means on the extension section to couple spread mooring lines to the floating storage vessel.
A mooring area for mooring a cargo vessel to the floating storage vessel may be provided in a defined region alongside the floating storage vessel between the bow end and stern end spread-mooring lines, so that mooring of the cargo vessel alongside the floating storage vessel can be facilitated without the hull of the cargo vessel coming into overlap or interfering with the spread-mooring lines.
In some examples, the floating storage vessel comprises bow and stern extension sections, and the cargo vessel is moored in a mooring area alongside the floating storage vessel between the extension sections, the coupling means on the extension sections defining points of departure for the spread mooring lines from the floating storage vessel, so that at least a predetermined distance or gap is maintained in a horizontal direction between the spread mooring lines and the moored cargo vessel, e.g. the nearest point thereof at the bow or stern of the cargo vessel.
By way of the extension section(s), the mooring area can be provided such that large cargo vessels can be moored alongside the floating storage unit with safety gap between the cargo vessel and the spread mooring lines of the floating storage unit. The provided mooring area can so provide accessibility for tugs for assisting with mooring the cargo vessel close to the floating storage vessel and facilitate safe movement and control of the cargo vessel upon bringing the cargo vessel adjacent to the side of the floating storage vessel. The tugs may be connected to and arranged with respect to the vessel with further options for tug line configuration and tug contact points against the cargo vessel such that finer control and adjustment of the movement of the cargo vessel when being brought alongside the floating storage vessel may be possible.
The cargo vessel may be brought into position and moored while coping more easily with challenging met-ocean conditions. The terminal can therefore be provided so that the floating storage vessel in the form of a previously-in-service tanker as typically of length 250 to 300 m, and converted to be fitted with the extension section, and the cargo vessel in the form of an in-service tanker ship, e.g. of the same type, length and capacity as the floating storage vessel before being converted.
The match or similarity in size between the cargo vessel and floating storage vessel can be beneficial for optimizing operations. Thus, advantageously the length of the cargo vessel may be equal to, or typically less than 5% different to the length of the hull of the floating storage vessel. However, the cargo vessel may be of any length, and configuration otherwise to allow mooring alongside. In certain variants, the length of the cargo vessel may be less than 5% to 50% different in length to the length of the hull of the floating storage vessel. The length of the hull of the floating storage vessel may be the length of the pre-converted hull to which the extension sections in embodiments of the invention are added. The cargo vessel may be longer or shorter than the floating storage vessel and/or longer or shorter than the pre-converted hull.
Typically, the offshore terminal apparatus further comprises the cargo vessel, the cargo vessel being moored to the floating storage vessel in side-by-side relationship for transferring fluid cargo between the cargo vessel and the floating storage vessel. The cargo vessel is moored in the mooring area between the bow end and stern end spread mooring lines. Side-by-side mooring can allow cargo transfer with relatively short cargo transfer hoses between the cargo vessel and the floating storage vessel, lower pressure losses when transferring fluid through the hoses, and consequently higher transfer capacity, whilst the cargo vessel may be brought alongside more efficiently or in adverse weather using the mooring with the extension sections. The terminal may thus offer improvements such as increased uptime, more efficient utilization of cargo transfer availability windows, and less time to complete cargo transfers.
Typically, the offshore terminal apparatus further comprises first tubing for transferring fluid cargo between the cargo vessel and the floating storage vessel. The cargo vessel is typically moored so that the mid-ship manifold of the cargo vessel is located opposite the mid-ship manifold of the floating storage vessel. The first tubing, which typically comprises one or more hoses, may thus extend between the mid-ship manifold of the respective cargo vessel and the mid-ship manifold of the floating storage vessel.
Typically, the offshore terminal apparatus further includes a platform or a transfer tower supported upon the seabed, and second tubing for transferring fluid cargo or gas between the floating storage vessel and the platform or transfer tower.
Optionally, the platform may comprise a regasification facility for regasifying offloaded fluid. The apparatus may then include third tubing for communicating the regasified fluid from the platform to shore. The third tubing may comprise a subsea pipeline, e.g. at the seabed.
Alternatively, the platform may comprise a liquefaction facility for liquefying fluid to be stored on the floating storage unit and transferred to the cargo vessel. The apparatus may then include third tubing, which may comprise a subsea pipeline, for communicating the gas to the platform.
Preferably, the platform or transfer tower is arranged on an opposite side of the floating storage vessel to the cargo vessel. The platform may conveniently be a jack-up platform, comprising legs arranged to be supported upon the seabed, and a hull that is jacked up along the legs to be positioned above the wave zone above the sea surface.
Since the regasification or liquification facility may be disposed upon the platform or support structure, such facilities, and other facilities such as cranes or lifting arms for connecting the second tubing etc., may not be required on the floating storage vessel, and the floating storage vessel used for the terminal can therefore conveniently be provided without need for extensive modifications, and help limit the time needed to install and assemble the terminal.
Typically, the hull of the floating storage vessel is modified from an original hull by adding the extension section, which may typically be a pre-fabricated unit, onto the bow end or stern end. The extension section may comprise a cantilever projecting from the original bow or stern end. The extension section may be of length sufficient to position the point of coupling of the spread mooring chains on the extension section beyond the original bow or stern end, so that the cargo vessel of preferably the same size or possible slightly longer than the original, i.e. pre-modified, floating storage vessel, can be safely moored alongside between the bow and stern end spread-mooring chains and without the hull of the cargo vessel or tugs interfering or overlapping horizontally with the spread-mooring lines extending laterally from the floating storage vessel.
Preferably, the spread mooring lines are provided in catenary configuration. In the catenary configuration, one end of the spread mooring line is connected to the coupling means at a location as high as possible above sea surface, e.g. at or near deck level, of the floating storage vessel and/or extension section, and the other end of the spread mooring line is connected to mooring member underwater on the seabed.
Preferably, the offshore terminal is a shallow water offshore terminal. The floating storage vessel may be spread moored in shallow water which has a water depth in the range of up to 50 m. The system can therefore be used for offloading fluid cargo in suitable near-shore shallow water locations, and fluid may be transported to shore through a relatively short subsea pipeline.
Using spread mooring lines which are deck mounted or otherwise mounted as high as possible above the sea to the floating storage vessel, i.e. not keel mounted, may be preferable in order to obtain an acceptable catenary shape of the mooring lines in the catenary configuration. The catenary shape in the spread mooring lines may allow dynamic vessel motions of the floating storage vessel in heavy wave conditions with acceptable mooring line forces.
The spread mooring lines, e.g. spread mooring chains, at the bow end extend at a first spread angle away from the floating storage unit with respect to the longitudinal axis of the floating storage vessel. The spread mooring lines, e.g. spread mooring chains, at the stern end extend at second spread angle away from floating storage vessel with respect to the longitudinal axis of the floating storage vessel.
The fluid cargo may be any fluid cargo for example any one or more of: liquid; gas; mixtures of liquid and gas; liquefied natural gas (LNG); liquefied petroleum gas (LPG); liquefied ammonia; liquefied hydrogen; liquefied carbon dioxide (CO2); or similar.
In examples disclosed herein, there is provided a method of using the offshore terminal apparatus, the method comprising: spread mooring a floating storage vessel in fixed heading orientation to a seabed offshore by spread mooring lines, the floating storage vessel comprising a hull having bow and stern ends and which at either or both the bow end and the stern end is fitted with an extension section and includes coupling means on the extension section to couple spread mooring lines to the floating storage vessel, and offloading fluid cargo from the cargo vessel to the floating storage vessel.
In certain examples, the method may further comprise transferring offloaded fluid cargo from the floating storage vessel to shore by use of a transfer tower.
In certain other examples, the method may further comprise any one or more of: communicating the offloaded fluid cargo from the floating storage vessel to one or more platforms; performing on the one or more platforms any of: processing the fluid cargo, the fluid cargo comprising liquefied gas; regasifying the liquefied gas to produce regasified gas; generating power using the regasified gas; generating water using the generated power; and communicating or transferring the regasified gas or generated power or generated water to shore or to another facility.
In examples disclosed herein, there is provided a method of using the offshore terminal apparatus, the method comprising: spread mooring a floating storage vessel which is spread-moored in fixed heading orientation to a seabed offshore by spread mooring lines, the floating storage vessel comprising a hull having bow and stern ends and which at either or both the bow end and the stern end is fitted with an extension section and includes coupling means on the extension section to couple spread mooring lines to the floating storage vessel, and loading fluid cargo onto the cargo vessel from the floating storage vessel.
In certain examples, the method may further comprise transferring fluid cargo from shore to the floating storage vessel.
In certain examples, the terminal apparatus may include at least one platform and the method may include exporting gas from shore to the platform, processing the gas on the platform, liquefying the gas, and transferring the liquefied gas to the floating storage vessel from the platform, the fluid cargo to be loaded comprising an amount of liquefied gas.
In examples disclosed herein, there is provided an extension section for a floating storage vessel comprising a hull comprising one or more holds or tanks in the hull for storing fluid, the hull comprising a longitudinal axis and extending longitudinally between a bow end and a stern end, the extension section comprising: a structure which extends between a first end and a second end, the first end of the structure being configured to be affixed to the stern end or the bow end of the hull with the second end being arranged distally from the stern or bow end; and coupling means supported on the structure for coupling spread mooring lines to the extension section.
Typically, the structure comprises or consists essentially of welded steel plates.
Typically, the structure comprises or is an elongated box structure.
Typically, the first end of the structure is weldable to the bow or stern end of the hull to join the structure to the hull. The structure may be configured to be sufficiently supported for operational use through only the join of the first end of the box structure.
Typically, wherein the structure has a deck for personnel access to the coupling means, the coupling means being supported on the deck.
Typically, the hull comprises a hull deck, and the structure is configured to be connected to the hull, the structure being aligned elevationally with the hull deck.
Typically, the structure extends from the first end to the second end longitudinally with respect to the hull. Alternatively, the structure extends from the first end to the second end in direction deviating at an angle from the longitudinal axis of the hull. The structure may comprise curve or dog leg section between the first and second ends of the structure so that the structure along the curve or dog leg section extends away from the longitudinal direction of the hull.
In examples disclosed herein, there is provided a method of providing a spread moored floating storage vessel for facilitating in operations of loading or offloading of fluid cargo in an offshore terminal, the method comprising: providing a tanker ship comprising one or more tanks or holds for storing fluid, and comprising a hull extending between bow and stern ends, the tanker ship desired to be converted in a conversion process into a floating storage vessel for spread-mooring in fixed heading orientation in an offshore terminal; prefabricating at least one extension section, the extension section comprising a structure which extends between a first end and a second end, and coupling means which are supported on the structure for coupling spread mooring lines to the extension section; connecting the first end of the prefabricated structure to the bow end or the stern end of the hull, affixing the extension section to the hull, the second end of the structure being arranged distally from the stern end or the bow end; and obtaining a floating storage vessel with the at least one extension section fitted thereto, spread-mooring the floating storage vessel to seabed mooring members, using the coupling means on the extension section to couple the spread mooring lines to the extension section. The method may further comprise: prior to conversion, operating the tanker ship to transport fluid cargo across sea from one location to another; after conversion, operating the floating storage vessel in the offshore terminal to store fluid to be loaded onto the cargo vessel or store fluid which is offloaded from the cargo vessel.
Embodiments of the invention may be advantageous in various ways as will be apparent herein throughout.
There will now be described, by way of example only, embodiments of the invention, with reference to the accompanying drawings, in which:
With reference to
The storage vessel 10 is spread-moored by means of spread mooring lines 16a, 16b in fixed heading orientation with respect to the seabed. The bow end spread-mooring lines 16a extend from the bow end extension section 15a to mooring members 18a on the seabed. The stern end spread mooring lines 16b extend from the stern end extension section 15b to mooring members 18b on the seabed. Each spread mooring line 16a, 16b has a first end which is connected to coupling means 86a, 86b on the extension section 15a, 15b and a second end which is connected to the mooring member 18a, 18b. The first end of the spread-mooring line 16a, 16b is connected to the extension section 15a, 15b above sea level, typically at or near a deck level of the hull of the floating storage vessel or the extension section. The second end of the spread mooring line 16a, 16b connects underwater to the seabed mooring member 18a, 18b at or near the seabed. The spread mooring lines 16a, 16b therefore penetrate the water surface on their trajectory from the extension section 15a, 15b toward the seabed mooring member 18a, 18b.
The spread-mooring lines 16a extend away from the floating storage vessel 10 in a direction D forming a spread angle α with respect to a longitudinal axis 19 of the floating storage vessel. The spread-mooring lines 16b extend away from the floating storage vessel 10 in a direction E forming a spread angle β with respect to the longitudinal axis 19 of the floating storage vessel 10, in the opposite sense to the spread angle α.
A mooring area 33 is defined alongside the floating storage vessel between the bow end spread mooring line 16a, and the stern end spread mooring line 16b.
In
In
By virtue of the extension sections 15a, 15b, the mooring lines 16a, 16b are positioned away from cargo vessel 20. Safety gaps 34a, 34b are established between the hull of the moored cargo vessel 20 and the nearest mooring line 16a, 16b at each end of the mooring. Preferably, the extension sections are provided so that the defined safety gap provides clearance of at least 20 m between the mooring lines 16a, 16b to the cargo vessel when moored. The hull of the cargo vessel 20 is typically of the same or similar length as that of the floating storage vessel 10 before fitted with the extension sections 15a, 15b. The mooring area 33 can allow cargo vessels 20 of the same or somewhat larger size than the floating storage vessel to be brought alongside more easily and/or under control in adverse conditions. Tugs 43 which may be required to assist the cargo vessel 20 can be operated at more favorable positions relative to the cargo vessel and may operate in an operating area between bow end and stern end spread mooring lines while maintaining a predefined clearance distance to the nearest mooring line, e.g. the same distance as the safety gap. The tugs can operate in the mooring area 33 before the cargo vessel has fully arrived alongside the floating storage vessel. The spread-moored configuration can therefore be viable for side-to-side transfer of fluid cargo from large tanker ships. Cargo vessels 20, e.g. tankers, for fluid cargo transport and offloading or loading at offshore fluid transfer terminals are typically available “off the shelf” as part of the world fleet, but they are typically of similar size, and variation is limited. When the floating storage vessel 10 is also of the same kind, i.e. an out of service cargo vessel, frequently situations may occur in prior art where the available cargo vessels are unsuited for side-by-side mooring alongside the floating storage vessel. The solution of providing the extension sections 15a, 15b allows spread mooring of the floating storage vessel with greater freedom for safe maneuvering the cargo vessel 20 alongside the floating storage vessel. The cargo vessel 20 can be brought alongside and moored without transgressing the safety gap 34a, 34b toward the spread mooring chains. By fitting the floating storage vessel 10 with extension sections 15a, 15b one may conveniently provide suitable safety gaps in the terminal tailored to specific project requirements and size of the cargo vessels 20, also with due account taken of likely met-ocean conditions.
Still referring to
In use, fluid cargo in the form of liquefied gas is offloaded from the cargo vessel 20 to the floating storage vessel 30 through first tubing in the form of one or more aerial hoses 61 or other loading apparatus which connect between the mid-ship manifolds 12, 22 of the floating storage vessel 10 and cargo vessel 20. The offloaded liquefied gas is stored in the floating storage vessel 30. The liquefied gas is conveyed through second tubing in the form of one or more aerial hoses to the platform 50 and is regasified by the regasification facility. The regasified gas is then transmitted away from the platform 50, typically to shore via a gas pipeline 63.
In variants in which the processing facility on the platform 50 is a liquefaction facility, in use, gas is transmitted typically from shore via gas pipeline 63 to the platform. The gas is liquefied by the liquefaction facility and then conveyed through the second tubing hoses 62 to the floating storage vessel 10 where the liquefied gas is stored. The liquefied gas is loaded onto the cargo vessel 20 from the floating storage vessel 10 through the first tubing hoses 61.
Turning now to
In
The box structure 80 is configured to fit the bow end 73 at a connecting location 73h on the bow end where it is welded to the bow end 73 of the hull 71. The one or more tanks 13 are provided in the hull 71 for storing fluid offloaded from or to be loaded onto the cargo vessel in use. The box structure 80 extends longitudinally away from the connecting location 73h. The box structure 80 may comprise a prismatic structure in other examples.
At an upper part of the hull 71, the hull has a hull deck 79 comprising walkways and/or areas for personnel or crew access. Other decks (not shown) may be provided as part of the superstructure upon the hull. The hull deck 79 may be equipped with handling equipment to be operated, accessed, and/or inspected by personnel onboard the vessel, the equipment including for example lifting and handling equipment, or mooring devices for facilitating in mooring the cargo vessel 20 alongside. Personnel standing on the hull deck 79 may also access the mid-ship manifold 12 for facilitating connection of one or more fluid cargo transfer hoses 61 for loading or offloading fluid cargo into the holds or tanks 13 in the hull. The hull 71 in an intermediate section between the stern and bow ends defines a maximum width of the hull 71. The width of the hull 71 from certain locations along the hull 71 typically tapers away from the full width of the intermediate section toward the bow end 73 and toward the stern end respectively.
The box structure 80 of the extension section 15a preferably comprises welded steel plates. The box structure 80 preferably has a height H less than the topsides height F of the hull 71 above the waterline 36, and preferably has a width less than the maximum width of the hull at the intermediate section, e.g. typically less than half the maximum width or less than a quarter of the maximum width of the hull at the intermediate section.
The box structure 80 extends from a first end 81 to a second end 82. The first end 81 of the box structure 80 is located against and welded to the bow end 73 at the connection location 73h to connect the box structure 80 to the hull 71. The box structure 80 is elongate and extends longitudinally from the first end 81 at the connection location 73h toward the second end 82 in the longitudinal direction of the hull. Thus, the box structure 80 provides a longitudinal extension from the hull at the bow end. The structure protrudes longitudinally toward the second end 82 from an outer surface of the bow end at the connection location 73h, the second end 82 distally disposed with respect to the first end 81.
The box structure 80 is further arranged to be welded to the connection location 73h on the bow end 73 at or near the top of the hull so that the box structure 80 is aligned with the hull deck 79. In this way, the hull 71 can support the box structure 80 with the coupling means 86a on the box structure for the spread mooring lines 16a located high up upon the hull yet benefit from the inherent strength of the hull 71 at or near the deck level of the hull, through the welding of the first end 81 to the bow end 73, so that necessary mooring loads can be handled.
The extension section 15a also includes an extension section deck 89 on an upper portion of the box structure 80. When the extension section 15a is affixed to the hull 71 as seen in
In the example of
The extension section 15a comprises typically a prefabricated welded steel plate structure 80 that can be fabricated at a yard in due time before the tanker ship arrives the yard. The coupling means 86a for the mooring chains will typically be installed on the prefabricated extension section 15a before the ship arrives so everything is ready when the ship arrives the yard. In this way, the extension section 15a can be “added onto” the ship, i.e. welded on, quickly and the ship can stay at a limited time at the yard.
In practice, the box structure 80 or other welded plate structure for example has a height of 5 m or more. The length of the extension section 15a may be determined from project to project depending upon the size of the cargo vessels 20 planned to be moored in a side-by-side mooring arrangement to the floating storage vessel 10.
The coupling means 86a are fitted to the extension section 15a for coupling the mooring lines 16a, typically in the form of mooring chains, to the extension section 15a. There are typically 6-10 chains per extension section where each chain can be connected to an individual coupling means 16a, although six mooring lines per extension section are illustrated in the drawings. The coupling means 86a in certain examples are of “adjustable type”, so that after the chain has been pulled in, chain tension can be adjusted by pulling in more of the chain or slackening out the chain by use of the adjustable coupling means. The adjustable means is for example used after the vessel 10 has been in operation for some time to re-tension the mooring lines 16a, if needed. In some examples, the coupling means 86a is equipped with a load monitoring device to monitor the mooring chain loads continuously during operation. This can ensure that the mooring tension is evenly distributed between all the chains. Load monitoring can be particularly beneficial during operations in inclement weather to make sure that the mooring tension is within acceptable level. In some examples, the coupling means 86a are of releasable type, that is the coupling means 86a have release mechanisms so that the mooring lines 16a can be released from the extension section 15a if the vessel 10 must leave location (e.g., during exceptionally bad weather). Such release mechanisms can be remotely operated for instance by hydraulics or other means. The coupling means 86a are supported on the deck 89 of the extension section 15a, typically at or near the extension deck level. The coupling means 86a on the extension section 15a are sufficient and carry the coupling means necessary for the bow end coupling of the spread-mooring lines 16a to the vessel without requiring any coupling of mooring lines 16a to the hull between the extension sections. The same applies correspondingly to the stern with use of the extension section 15b. In this way, the mooring area for the cargo vessel 20 can be defined alongside the floating storage vessel 10 between the extension sections 15a, 15b.
The offshore terminal apparatus 201 of
The floating storage vessel can in any example described herein be a floating storage unit (FSU) and in particular examples the floating storage unit may be a floating storage and regasification unit (FSRU).
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