This is a U.S. national stage of application No. PCT/FR2009/050453, filed on Mar. 18, 2009. Priority is claimed on the following application: France Application No. 0851832 Filed on Mar. 21, 2008, the content of which is incorporated here by reference.
The present invention relates to a floating support anchored to a disconnectable turret.
The technical field of the invention is more particularly the field of off-shore oil production in regions presenting extreme ocean and weather conditions, and in particular in Arctic or Antarctic regions, and working from floating supports.
In general, an oil production floating support has anchor means to enable it to remain in position in spite of the effects of currents, winds, and swell. It also generally includes drilling means, oil storage means, and oil processing means, together with means for off-loading to off-loading tankers, which tankers call at regular intervals to take away the production. Such floating supports or ships are conventionally referred to as floating production storage off-loading (FPSO) vessels or indeed as floating drilling & production units (FDPU) when the floating support is also used for performing drilling operations with wells that are deflected in the depth of the water. The abbreviation FPSO is used below.
When weather and sea conditions, i.e. swell, wind, and current are severe or even extreme, as during storms, it is preferred to anchor the FPSO via a turret, generally situated in known manner in the front half of the ship and on its axis, with the ship being free to turn about said turret under the effect of the wind, current, and swell. Thus, with wind, current, and swell exerting specific forces on the hull and the superstructures, the FPSO makes use of its freedom to turn about the vertical axis ZZ so as to put itself naturally in a position of least resistance. The pipes connecting it with the well heads are generally connected to the underside of the turret and they are connected to the FPSO via a rotary joint lying on the axis of said turret. When weather conditions might become extreme, as in the North Sea, in the Gulf of Mexico, or in the Arctic or the Antarctic, the FPSO is generally disconnectable so as to be capable of taking shelter and waiting for acceptable operating conditions to return.
The present invention relates more particularly to a floating support for off-shore oil production in the Arctic or the Antarctic, the support being fitted under its hull with a disconnectable turret from where there extend anchor lines connected to the sea bottom and bottom-to-surface connection pipes, said hull including in its longitudinal direction substantially plane sides that extend vertically, and possibly also in conventional manner bow and stern portions (at the front and rear ends of the ship) that are inclined relative to the horizontal and that are preferably shaped so as to form a reinforced pointed stem capable of breaking pack ice merely by bending it whenever said pack ice forces it way under said reinforced stem.
Floating supports advantageously present a hull with substantially vertical longitudinal sides in order to optimize their oil storage capacities, and also to obtain better behavior in heavy sea. However a hull with vertical sides is particularly disadvantageous in terms of behavior relative to pack ice. Thus, in U.S. Pat. No. 4,102,288 and U.S. Pat. No. 4,571,125, floating supports are proposed that present, amongst other means, sides with profiles that are curved or inclined so as to enhance ice breaking in the manner that is known for a ship's bow having a stem that slopes relative to the horizontal.
In known manner, an oil production floating support including a releasable mooring system of anchor lines anchored to the sea bottom and of bottom-to-surface connection pipes comprises:
In the above-described prior art, the rolling bearing is located either level with the deck of the floating support, or else in the bottom portion under water, i.e. the bearing is immersed, or indeed a combination of the above two configurations may be used.
Embodiments in which the rolling bearing is located solely level with the deck are suitable only for floating supports of relatively small height, in particular less than 15 meters (m). With greater heights, for floating supports having a height lying in the range 20 m to 25 m, in particular, the horizontal force on the turret resulting from the floating support turning gives rise to the structure of the turret bending along its length, thereby mechanically stressing the top rolling bearing and thus mechanically endangering its reliability of operation. Furthermore, when the rolling bearing is underwater in the bottom portion of the turret, this immersion affects the operating reliability and the durability of said rolling bearing, and above all gives rise to difficulties in performing maintenance operations. On-site action requires the use of divers and of considerable technical means, and it is generally necessary to perform such operations in a protected zone, such as a fjord, or better still in a dry dock, after the FPSO has been disconnected. Thus, when an FPSO is intended to remain in position for several tens of years without any programmed maintenance disconnections in dry dock or in a protected site, that type of turret is not suitable.
Supports of the above-defined type are known from GB 2 291 389, EP 0 259 072, and U.S. Pat. No. 4,604,961.
The object of the present invention is to provide a novel floating support of the above-defined type with a disconnectable mooring system that includes an improved rotary turret, and more particularly one in which reliability and maintenance of the rolling bearings used for enabling the turret to turn relative to the floating support is improved, in particular by being simpler and less expensive to perform and to implement.
To do this, the present invention provides an oil production floating support including a disconnectable mooring system for anchor lines anchored to the sea bottom and for bottom-to-surface connection pipes, the floating support comprising:
According to the present invention, said turret comprises:
This configuration for the mooring system and the rolling or friction bearing in accordance with the present invention is particularly advantageous compared with the prior art, since said rolling bearing is in the dry and is accessible from inside the inner and/or outer structures without it being necessary to work under water, with this applying both to the personnel involved and to the equipment. By way of example, rolling means may thus be maintained easily, in particular they may be greased regularly, thereby greatly reducing friction and making it easier for the FPSO to turn about its turret. In addition, rolling elements may easily be changed under all conditions, in particular even during a storm and not only in calm weather.
In a preferred embodiment, said floating support includes at least one “support” bottom rolling bearing interposed between the bottom wall of said watertight tubular outer structure and the bottom end of said inner structure.
It can be understood that said rolling bearing is situated above said bottom of the turret and below said inner structure.
It can be understood that when said inner structure is constituted by a tubular structure of circular section at its bottom end, said bearing is interposed between said bottom of the outer structure and the circular edge face at the circular section bottom end of said inner structure.
Also preferably, said floating support includes:
In a particular embodiment, said rolling bearing(s) is/are constituted by rollers or by wheels.
It can be understood that said rollers or wheels are disposed with their axes of rotation in a substantially vertical position interposed between said inner and outer structures for said top and bottom lateral guide bearings; and for said bottom support bearing, said rollers or wheels are disposed with their axes of rotation in substantially horizontal positions.
More particularly, said rollers or wheels are disposed circularly around said inner structure, preferably being regularly spaced apart circularly in the annular space between said inner and outer structures, and preferably being regularly spaced apart on said bottom of the outer structure, being disposed in a circle.
Advantageously, said outer and inner tubular structures include abutment means and retaining means preventing said outer structure from sinking in the event of sea water accidentally flooding the inside of the outer tubular structure due to loss of watertightness, said abutment means and said retaining means enabling the outer structure to be retained by said inner structure.
It can be understood that since said inner structure is held securely to the hull by bearing thereon at its top end, said retaining means prevent said outer structure from dropping below said floating support.
In a particular embodiment, said inner structure includes at its top end a top peripheral plate via which said inner structure is secured to the hull of said floating support, preferably said top face bearing via a step in the top end of said cavity, more preferably in such a manner that said top plate does not project above the level of the deck of the floating support.
Still more particularly, said top plate bears against a step in the top end of said cavity, preferably in such a manner that said top plate does not project above the level of the deck of the floating support.
Advantageously, said inner structure contains a carrier structure, preferably in the form of a central pillar, preferably of circular section, that rests on the bottom wall of said tubular outer structure and that extends up to the level of the deck of the floating support, said carrier structure holding said second pipes passing through the inner structure in a supported position, and preferably also supporting said rotary joint coupling resting on top of said carrier structure level with the deck of the floating support.
In a particular and advantageous embodiment of the invention, said buoy includes a top tubular wall, preferably of circular section, defining a “valve” chamber when the top edge of the tubular top wall of the buoy is pressed against the bottom wall of the turret, said valve chamber containing the top ends of said first pipes passing through the bottom wall of said valve chamber, the top ends of said first pipes being fitted with vales and/or with male or female automatic connector portions supported by said bottom wall of the valve chamber, and said buoy including in its bottom portion an annular box constituting a float under the bottom wall of the valve chamber.
Other aspects of the problem and other characteristics and advantages of the present invention appear more clearly in the light of the following detailed description made in illustrative and non-limiting manner with reference to the drawings, in which:
In
Pipes 14c pass through the bottom wall 2c of the turret from a female portion 7b of the automatic connector under the bottom wall 2c at the bottom ends of the second pipes. These automatic connector female portions 7b co-operate with automatic connector male portions 7a at the top ends of the first pipes 14 carried by and moored to said buoy 1, thereby enabling the first and second pipes to be connected together.
The top portion of the mooring buoy 1 is constituted by a top tubular wall 1a, preferably of circular section, defining a chamber 30 containing the top ends of the first pipes 14 passing through the bottom 30a of the chamber 30, said top ends of the first pipes 14 and the bottom ends of the second pipes 14c being fitted with respective valves 8a and 8b and with the male portions 7a and the female portions 7b respectively of the automatic connectors 7. An annular gasket is applied against the top edge 1b constituting the edge face of the top tubular wall 1a of the mooring buoy 1.
The valves 8a and the male portions 7a of the automatic connectors 7 at the top ends of the first pipes 14 are supported by the bottom 30a of the valve chamber 30.
The valves 8b and the female portions 7b of the automatic connectors 7 at the bottom ends of the second pipes 14c are supported by the bottom wall 2c of the turret.
The mooring buoy 1 has a bottom portion 1c forming an annular box constituting a float under the bottom wall 30a of the valve chamber 30.
In known manner, the rotary joint coupling 3 is mounted to be free to rotate so as to allow said floating support to turn, without turning said coupling and the pipes that are connected thereto at the floating support.
To clarify the figures, the guide and support bearings are shown as being constituted by rollers that are in contact on one side with the outer structure 2b and on the other with the inner structure 2a, however it is advantageous to use devices having wheels turning about axles, said wheels coming directly into contact with one of the structures, e.g. the outer structure 2b, and the axles of the said wheels being supported by the other structure, i.e. the inner structure 2a.
For greater clarity, the figures show only one pipe 14 passing through the bottom 2c.
The internal structure may be a lattice-work structure constituted by an assembly of girders. The mooring system in the turret has three rolling bearings, namely:
Said bearings 51, 52, and 53 are friction bearings or rolling bearings, and they are preferably rolling bearings. More particularly, they may comprise rollers interposed between the inner structure 2a and the outer structure 2b, and they may be optionally be supported by the inside face of the outer structure 2b or by the outside face of the inner structure 2a.
It can be understood that at least at said bearings, said inner structure and said outer structure present sections that are circular. Said top and bottom bearings 52, 53 that provide lateral guidance are placed in the annular space between the outer and inner side surfaces of said inner and outer structures respectively, and they are preferably regularly spaced apart around the periphery in a circular configuration. The rollers of the bottom and top lateral guide bearings 52 and 53 are more particularly disposed with vertical axes. For the bottom support bearing 51, said rollers are disposed with horizontal axes. They are advantageously supported by the edge face of the inner structure at its bottom end.
Since the outer structure 2b is watertight, buoyancy thrust acts on the entire volume of displaced water, so said outer structure tends to rise towards the surface, however it then comes into contact via the bottom 2c with the bottom end of the tubular inner structure 2a, via a support bearing 51.
By way of example, in order to install a large number of pipes, for gas, for crude oil, for hydraulic umbilical connections, and for electrical cables, e.g. 36 or 48 pipes 14, all having their corresponding safety and control elements, the outside diameter of said outer structure 2b may exceed 25 m, and more particularly may be about 10 m to 20 m, and its wetted height is generally greater than 20 m, and may be as much as 25 m or even more when the hull of the floating support extends over a height of 50 m, as is sometimes the case. For an outer structure having a height of 20 m to 25 m and a diameter of 10 m to 20 m, this represents a vertical buoyancy thrust F of the order of 8000 metric tonnes (t) to 12,000 t. This considerable, upwardly-directed vertical force is transmitted to the inner structure 2a via the bottom support bearing 5.sub.1, and then to the hull of the FPSO via the peripheral plate 2a.sub.1 secured to said FPSO in the step 1a.
The inner and outer tubular structures have a common substantially vertical axis of rotation ZZ defined by the lateral guide bearings 52, 53, thereby enabling the FPSO to turn freely about said axis ZZ even though the annular mooring buoy 1 secured to the outer structure 2b presents an orientation relative to said axis ZZ that is substantially stationary relative to the sea bed.
The top and bottom lateral guide bearings 53 and 52 then enable the FPSO to turn about the substantially vertical axis ZZ with minimal friction and wear when the FPSO is subjected to horizontal forces due to pack ice, swell, wind, or even current.
Compared to the prior art, this disposition is advantageous since the means for guiding the turret in the bottom portion of the FPSO are not in contact with sea water, but are in the dry and are therefore accessible from inside the structure. The running tracks can thus be maintained and greased regularly, thereby greatly reducing friction and facilitating turning of the FPSO on its turret. In addition, individual bearing elements can easily be changed at any time. Naturally, these maintenance operations are preferably carried out in calm weather, after taking care to block rotation of the turret temporarily by means that are not shown.
Buoyancy thrust thus naturally holds the inner and outer structures 2a and 2b of the turret 2 in position, however a safety device is advantageously added in order to avoid the outer structure 2b dropping downwards, e.g. in the event of the turret becoming filled with water as a result of a valve breaking or of a leak through the watertight structure of said outer structure 2b. For this purpose, a series of abutments and catches 2d1-2d2 are arranged in circular manner between said outer structure and said inner structure to prevent said outer structure from dropping downwards if it becomes flooded. For example, an abutment 2d1 is fastened to the outer portion of the structure 2b, while a catch 2d2 is movable in horizontal translation and is located within the inner structure 2a below the corresponding abutment 2d1. Said catch 2d2 is shown in a retracted position in the left-hand portion of
When the ship is highly stressed, whether by pack ice or by swell, wind, or current, its anchor system connected to the annular mooring buoy 1 holds it in position. Given the large dimensions of the FPSO, the reaction forces on the anchoring give rise to considerable variations in horizontal tension H, which may be as great as 5000 t to 7500 t in the event of pack ice advancing perpendicularly to the side of the FPSO, and as great at 1500 t to 3000 t under extreme conditions of swell, wind, and current. These horizontal forces are transmitted to the annular mooring buoy.
The invention is described above with a support bearing 51 situated between the bottom of the inner structure 2a and the bottom of the watertight outer structure 2b, however, in a variant of the invention, said support bearing is situated at the top of the watertight outer structure 2b, between the outer structure and the inner structure, level with the underface of the peripheral plate 2a1.
Number | Date | Country | Kind |
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08 51832 | Mar 2008 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR2009/050453 | 3/18/2009 | WO | 00 | 9/21/2010 |
Publishing Document | Publishing Date | Country | Kind |
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WO2009/122098 | 10/8/2009 | WO | A |
Number | Name | Date | Kind |
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3440671 | Smulders | Apr 1969 | A |
4571125 | Oshima et al. | Feb 1986 | A |
4604961 | Ortloff et al. | Aug 1986 | A |
5170737 | Poldervaart | Dec 1992 | A |
6014939 | Gusmeri et al. | Jan 2000 | A |
6302048 | Smedal | Oct 2001 | B1 |
Number | Date | Country |
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0259072 | Mar 1988 | EP |
2 291 391 | Jan 1996 | GB |
2291389 | Jan 1996 | GB |
WO2007127531 | Nov 2007 | WO |
Entry |
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International Search Report dated Nov. 13, 2009. |
Number | Date | Country | |
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20110017117 A1 | Jan 2011 | US |