The present invention relates generally to drilling rigs that employ a drill string comprised of a plurality of drill pipes that are joined together in threaded engagement. More particularly, the invention comprises a wrench assembly that is used to tighten or loosen the threaded connection between a pair of adjacent drill pipes.
Drilling rigs employ hydraulically actuated wrenches to tighten and loosen the threaded connections between drill pipes. These wrenches comprise two pairs of opposed jaws, one for the male-threaded pipe and the other for the female-threaded pipe of the adjacent components of the drill string. Each wrench is adapted to clamp around a pipe section, one above and the other below the threaded connection. At least one clamping component of the wrench assembly will pivot with respect to another clamping component so as to twist one of the pipe sections with respect to the other. There are two common problems that are not adequately addressed by conventional wrench assemblies. The first is misalignment of the drill pipe string with the wrench assembly due to one or more pipe sections being bent or misaligned. This condition interferes with the ability of the wrench assembly to clamp effectively onto the pipe sections and therefore jeopardizes the ability of the wrench to tighten or loosen the joint between adjacent pipe sections. The other problem arises from inadvertent axial movement (with respect to the drill string) of the drill rig carriage (on which the wrench assembly is mounted) while the clamping components of the wrench assembly are clamped onto the drill pipes. Such axial movement while the pipe sections are clamped can damage the drill pipes, the wrench assembly and other components of the drill rig.
It is known to provide wrench assemblies that are adapted for use with drill pipes of various diameters. Such assemblies are described in U.S. Patent Application Publication No. 2009/0255662 and U.S. Pat. No. 7,665,514. It is also known to provide wrench assemblies that are adapted for use with drill pipes having wall thicknesses that have become tapered through wear. Such assemblies are described in U.S. Pat. No. 6,938,519 and U.S. Pat. No. 6,814,149. It is also known to provide pipe guide assemblies that are adapted to guide or position a drill pipe for engagement by a pipe gripping apparatus. Such assemblies are described in U.S. Patent Application Publication No. 2009/0056930 and U.S. Pat. No. 7,090,254. Finally, U.S. Patent Publication No. 2010/0200258 describes a wrench assembly that is adapted to automatically disengage from the pipe sections if the pipe is raised or lifted, such as for example, if the operator inadvertently withdraws the pipe from the drill hole without first disengaging the wrench assembly.
It would be desirable, however, if a wrench assembly could be provided on a drill rig so as to have some freedom of movement in three axes. A preferred embodiment of such a wrench assembly would be self-orienting when clamped onto misaligned pipe sections, and it would also deflect without damage when an axial force is inadvertently applied while the wrenches of the assembly are clamped onto adjacent pipe sections of a drill string.
The use of the terms “a”, “an”, “the” and similar terms in the context of describing the invention are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising”, “having”, “including” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. The terms “substantially”, “generally” and other words of degree are relative modifiers intended to indicate permissible variation from the characteristic so modified. The use of such terms in describing a physical or functional characteristic of the invention is not intended to limit such characteristic to the absolute value which the term modifies, but rather to provide an approximation of the value of such physical or functional characteristic.
The use of any and all examples or exemplary language (e.g., “such as”) herein is intended merely to better illuminate the invention and not to place a limitation on the scope of the invention. Nothing in the specification should be construed as indicating any element as essential to the practice of the invention unless so stated with specificity.
Various terms are specifically defined herein. These terms are to be given their broadest possible construction consistent with such definitions, as follows:
The terms “lower” and “below” and similar terms of relative position refer to the part of the wrench assembly nearest the ground on which the drill rig is placed when drilling.
The terms “upper” and “above” and similar terms or relative position refer to the part of the wrench assembly opposite the lower part.
The term “linear actuator” refers to an electric, hydraulic or electro-hydraulic device that generates force which is directed in a straight line. One common example of a linear actuator is a fluid actuator which includes a cylinder, a piston within the cylinder, and a rod attached to the piston. By increasing the pressure within the cylinder on one side of the piston (over that on the opposite side of the piston), the rod will extend from the cylinder or retract into the cylinder.
The terms “pipe section”, “drill pipe section” and similar terms refer to a hollow tubular component that is provided with male threads on one end and corresponding female threads on the other, and is intended to be connected by threaded engagement, or is connected by threaded engagement, to an adjacent pipe section.
The terms “drill pipe”, “drill string” and similar terms refer to a plurality of pipe sections that are joined together by threaded engagement, with a drill bit or other boring component at the lower end thereof.
The term “adjacent pipe sections” and similar terms refer to a pair of pipe sections that are joined together by threaded engagement to form a part of a drill string, or are located or placed with respect to each other so as to be joined together in such manner, or have been disengaged from each other.
The invention comprises a wrench assembly that is mounted on a drill rig so as to have some freedom of movement in three axes. This allows the wrench assembly to be self-orienting when clamped onto misaligned pipe sections, and it also allows it to deflect without damage when an axial force is inadvertently applied while the wrenches of the assembly are clamped onto adjacent pipe sections of a drill string. Such wrench assembly comprises a wrench subassembly which includes an upper wrench and a lower wrench. Both the upper wrench and the lower wrench are provided with jaw assemblies that are adapted to grip a pipe section or to release it. One of the upper wrench and lower wrench is pivotally moveable with respect to the other to apply a twisting force to a pipe section gripped by one of the upper and lower wrenches with respect to an adjacent pipe section gripped by the other of the upper and lower wrenches, and means are provided for pivotally moving one of the upper wrench and the lower wrench with respect to the other. The wrench assembly also includes a generally planar support table, and means for attaching the wrench subassembly to the support table. One such means is adapted to allow the wrench subassembly to pivot about an axis that is perpendicular to the plane of the support table, and another such means is adapted to allow the wrench subassembly to tilt with respect to the plane of the support table.
In order to facilitate an understanding of the invention, the preferred embodiments of the invention, as well as the best mode known by the inventors for carrying out the invention, are illustrated in the drawings, and a detailed description thereof follows. It is not intended, however, that the invention be limited to the particular embodiments described or to use in connection with the apparatus illustrated herein. Therefore, the scope of the invention contemplated by the inventors includes all equivalents of the subject matter recited in the claims, as well as various modifications and alternative embodiments such as would ordinarily occur to one skilled in the art to which the invention relates. The inventors expect skilled artisans to employ such variations as seem to them appropriate, including the practice of the invention otherwise than as specifically described herein. In addition, any combination of the elements and components of the invention described herein in any possible variation is encompassed by the invention, unless otherwise indicated herein or clearly excluded by context.
The presently preferred embodiments of the invention are illustrated in the accompanying drawings, in which:
Referring now to the drawings, a first embodiment of the invention is illustrated in
The upper wrench is pivotally moveable with respect to the lower wrench about an axis that is perpendicular to the plane of
Means are provided to pivotally move the upper wrench with respect to the lower wrench. As best shown in
As described in more detail hereinafter, means are provided for attaching wrench subassembly 15 to generally planar support table 26 in such a way that it may pivot, preferably both to the left and to the right (as viewed in
In the embodiment of the illustrated in
A first shoulder bolt and a second shoulder bolt (only one of which is shown in the drawings) are provided for placement through the angled slots. Thus, as shown in
An alternative embodiment of the invention is illustrated in
The upper wrench is pivotally moveable with respect to the lower wrench, so that when the lower wrench grips a pipe section and the upper wrench grips an adjacent pipe section, the upper wrench can be pivoted to apply a twisting force to the pipe section gripped by the upper wrench with respect to the adjacent pipe section gripped by the lower wrench. In the alternative, the lower wrench may be moveable with respect to the upper wrench, so that when the upper wrench grips a pipe section and the lower wrench grips an adjacent pipe section, the lower wrench can be pivoted to apply a twisting force to the pipe section gripped by the lower wrench with respect to the adjacent pipe section gripped by the upper wrench.
Means are provided to pivotally move the upper wrench with respect to the lower wrench. As best shown in
Means are also provided for attaching wrench subassembly 115 to generally planar support table 126 in such a way that it may tilt with respect to the plane of the support table, to compensate for an inadvertent axial force that is applied to the drill rig or to the wrench assembly while the wrenches are clamped onto adjacent pipe sections of a drill string. Preferably, such tilting means allow the wrench subassembly to tilt through an angle of at least about 6° with respect to the plane of the support table. More preferably, such tilting means allows the wrench subassembly to tilt upwardly on the left side, upwardly on the right side, or upwardly by lifting both sides through the same tilt angle. It is also preferred that support table 126 be moveable with respect to underlying frame 127. As best shown in
Wrench subassembly 115 includes a bearing plate (not shown, but essentially identical to bearing plate 38 of wrench subassembly 15), and support table 126 includes a pivot shaft (also not shown, but essentially identical to pivot shaft 40 of wrench assembly 14). A spherical bearing (not shown but essentially identical to spherical bearing 42 of wrench assembly 14) is placed over the pivot shaft and is adapted to be received in a bearing hole (also not shown, but essentially identical to bearing hole 44 that is shown in
A pivoting stop mechanism for this embodiment of the invention comprises a pair of weldments 148 and associated stop brackets 150. Weldments 148 are attached to lower wrench 117 and stop brackets 150 are attached to support table 126. The stop brackets include bracket base 151, bracket upright 152 and bracket arm 154. As shown in
Although this description contains many specifics, these should not be construed as limiting the scope of the invention, but as merely providing illustrations of some of the presently preferred embodiments thereof, as well as the best mode contemplated by the inventors of carrying out the invention. The invention, as described herein, is susceptible to various modifications and adaptations, as would be understood by those having ordinary skill in the art to which the invention relates, and the same are intended to be comprehended within the meaning and range of equivalents of the appended claims.
This application claims the benefit of U.S. Provisional Patent Application No. 61/342,504, which was filed on Apr. 15, 2010.
Number | Date | Country | |
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61342504 | Apr 2010 | US |