1. Field of the Invention
The invention relates to floor cleaners. In one of its aspects, the invention relates to sweepers with dust cloths for cleaning hard surfaces such as bare floors. In another of its aspects, the invention relates to a bare floor vacuum cleaner incorporating a dusting cloth for capturing small dust-sized particles not removed by vacuuming. In another of its aspects, the invention relates to a rechargeable battery-powered vacuum cleaner incorporating a dusting cloth. In yet another of its aspects, the invention relates to a sweeper incorporating an indefinite length dusting cloth that for ease of replacement of used dusting cloth portions. In yet another of its aspects, the invention relates to a sweeper incorporating an easily mounted and demounted dusting cloth for capturing small dust-sized particles not removed by the sweeper.
2. Description of the Related Art
Vacuum sweepers are ubiquitous for cleaning smooth surfaces, such as flooring, found in homes, offices, and other establishments. One example of such a device is a cordless sweeper manufactured and sold by BISSELL Inc. under the trademark GOVAC. Such a device typically includes a housing for movement across a surface to be cleaned, a brush centered in an inlet nozzle and rotated by an electric motor, and a rechargeable battery pack. A vacuum motor and fan assembly is affixed to the housing and fluidly communicates with the inlet nozzle and a dirt cup having a removable filter. As the fan assembly is turned by the vacuum motor, air is pulled through the sweeper from the nozzle into the dirt cup, through the filter and the fan assembly, and out of the sweeper through exhaust vents.
Vacuuming frequently fails to completely remove minute particles which cling to the surface under the influence of static electricity. The typical vacuum sweeper can remove large particles; removal of small dust-like particles will necessitate a separate cleaning operation.
Dust mops, and sweepers utilizing disposable cloths, can be effective in removing small dust particles from the surface. U.S. Pat. No. 3,099,855 to Nash, issued Aug. 6, 1963, and U.S. Pat. No. 6,305,046 to Kingry et al., issued Oct. 23, 2001, disclose a cleaning implement comprising a panel-shaped head with an attached handle and a removable cleaning cloth. An example of such a cleaning cloth is described in U.S. Pat. No. 5,525,397 to Chizuno. A resilient foam pad may be bonded to the head to provide a cushioned surface against which the cleaning cloth is supported. The cleaning cloths can be either dry or wet. Dry cloths use an electrostatic charge to attract small particles which are retained in a web of specially-designed fibers for later disposal with the cloth. Wet cloths perform a similar function, but are impregnated with proprietary floor cleaners and polishers. Such devices are effective in removing dust particles, but are generally of limited effectiveness as the size of the particle increases. Thus, in order to completely clean the surface, two cleaning operations, vacuuming and dusting, must be performed.
The U.S. Pat. No. 5,392,491 to Hwang et al. discloses a cleaner head for a vacuum cleaner that incorporates a mop to mop a bare floor after vacuuming.
It would be advantageous to combine the removal of large dust and debris particles from a surface through a vacuuming or sweeping operation with the removal of small, dust-sized particles in a single cleaning operation, thus improving cleaning performance and facilitating the cleaning operation.
According to the invention, a sweeper comprises an upright handle pivotally mounted to a base assembly that is adapted to move along a surface to be cleaned. The base assembly has a nozzle opening and a driven brush assembly mounted for rotation in the nozzle opening for removing debris particles from the surface. A dirt cup assembly is operatively associated with the nozzle opening for receiving the debris particles removed from the surface to be cleaned. According to the invention, a dust cloth for removing dust from the surface to be cleaned is mounted to an underside of the base for removing dust from the floor. Typically, the nozzle opening is at a front portion of the base assembly and the dust cloth is mounted to a rear portion of the base assembly.
In one embodiment, a motor-driven vacuum fan assembly is in fluid communication with the dirt cup assembly for moving the debris particles from the roller brush assembly into the dirt cup assembly.
Further, a vacuum cleaner comprises an upright handle pivotally mounted to a base assembly, which is adapted to move along a surface to be cleaned. A nozzle opening formed in a bottom side of the base for removing debris particles from the surface and a dirt receptacle is fluid communication with the nozzle opening for receiving the debris particles removed from the surface. A motor-driven vacuum fan assembly is in fluid communication with the dirt receptacle for moving the debris particles from the nozzle opening into the dirt receptacle. According to the invention, a dust cloth for removing dust from the surface to be cleaned is mounted to an underside of the base for removing dust from the floor.
In a preferred embodiment, a dust cloth panel removably mounts the dust cloth and is mounted to the base assembly for movement away from the base assembly for service of the dust cloth. In one embodiment, the dust cloth panel is removably mounted to the base assembly. In another embodiment, the dust cloth panel is hinged to the base assembly for selectively pivoting the dust cloth panel between a first, open position away from the underside of the base assembly for removal and mounting of the dust cloth to the dust cloth panel and a second, closed position in operative position with the base assembly.
Preferably, a pad is attached to a lower surface of the dust cloth panel for supporting the dust cloth against the surface to be cleaned. Desirably, the pad is a resilient pad.
At least one first cloth retainer, and preferably two cloth retainers, are mounted to an upper surface of the dust cloth panel for retaining a first portion of the dust cloth on the dust cloth panel. At least one second cloth retainer, and preferably two cloth retainers, are mounted to an upper portion of the base assembly for retaining a second portion of the dust cloth on the base assembly, whereby the dust cloth is positioned over a second, lower panel surface to remove dust from the surface as the base assembly is maneuvered over the surface.
In one embodiment, the dust cloth is attached to a roll of said dust cloths mounted to the base assembly and the at least one first cloth retainer comprises the roll of dust cloths.
In one embodiment, the sweeper is preferably battery powered. A battery pack is mounted to the base assembly and is connected to a motor for the vacuum fan assembly to supply electric power thereto.
In another embodiment, the dirt cup and the motor-driven fan assembly are connected by an air duct and the handle is mounted for rotation about the air duct.
In the drawings:
Referring now to the drawings and to
Referring particularly to
Referring to
The fan assembly 52 comprises a fan impeller 68 housed within an impeller housing 61 comprising a fan assembly cover 60 and a fan assembly end cover 62. The fan assembly end cover 62 is joined to the fan assembly cover 60 through an air-tight interference fit to define a fan impeller chamber 69 in which the fan impeller 68 can rotate. The fan assembly end cover 62 is provided with an air inlet aperture 63 through the center thereof through which air can flow into the impeller chamber 69. The fan assembly cover 60 is provided with a pair of diametrically opposed exhaust apertures 64 for air flow out of the impeller chamber 69 and along the outer surface of the vacuum motor 50.
The fan impeller 68 is fixedly attached to the shaft of the vacuum motor 50 for coaxial rotation of the fan impeller 68 with rotation of the vacuum motor 50. As shown in
The fan impeller 68 and impeller housing 61 are fluidly adapted so that rotation of the fan impeller 68 will induce air to flow through the air inlet aperture 63 and into the fan impeller chamber 69 as indicated by the air flow vectors shown in
Referring to
A fan inlet plate 78 is a plate-like body having a fan inlet duct 79 extending orthogonally there from and defining an aperture therethrough for fluid communication with the dirt chamber 90. The annular filter gasket 88 is inserted between the filter frame 84 and the fan inlet plate 78 to provide an air-tight seal between the filter frame 84 and the fan inlet plate 78 when the filter frame 84 and of the fan inlet plate 78 are brought into coaxial alignment as shown in
The dirt cup assembly 54 is held in the base assembly 14 by a cradle comprising a portion of the upper cover 22 and a dirt cup retainer frame 98 into which the dirt cup assembly 54 is slidably received so that the dirt cup assembly 54 is coaxially aligned with the vacuum fan assembly 18. The dirt cup assembly 54 is held in the base assembly 14 by a suitable releasable locking mechanism of a type well-known in the art, such as a release latch 96 retained in the dirt cup retainer frame 98, as shown in
As shown in
As shown in
Referring to
As shown in
The upper surface 132 is provided with a first pair of cloth retainer seats 126 adjacent a second panel edge, and the lower surface 134 is adapted to fixedly receive a resilient pad 116. The cloth retainer seats 126 comprise suitable receptacles in which a first pair of cloth retainers 120 is fixedly retained. The base plate 24 is provided with a second pair of cloth retainer seats 126 for receiving a second pair of cloth retainers 120, which are accessible through apertures in the upper housing 22, as shown in
The cloth retainers 120 are shown in
Referring now to
The vacuum sweeper 10 can be operated as a combination vacuum cleaner and duster, a vacuum cleaner alone or as a duster alone. The handle 12 can be pivoted in a first direction so that the roller brush assembly 16 is positioned in a forward direction for vacuuming and dusting. Alternatively, the handle 12 can be pivoted in a second direction so that the dust pad assembly 20 is positioned in a forward direction for dusting alone. To utilize both the vacuuming and dusting operations, the switch cover 74 is depressed, activating the switch, which electrically connects the roller brush motor 40 and the vacuum motor 50 to the battery pack 76, thereby rotating the roller brush 32 and establishing airflow into the roller brush slot 104, and through the dirt cup assembly 54 and the fan assembly 52. The base assembly 14 is maneuvered over the surface to be cleaned and the spinning of the roller brush 32 sweeps debris particles into the roller brush slot 104, where airflow set up by the rotation of the fan impeller 68 carries the particles into the dirt chamber 90. The filter assembly 82 filters the particles from the airflow. Filtered air then continues through the fan assembly 52 where it is exhausted through the exhaust apertures 64 and flows over the vacuum motor 50. At the same time, the dust cloth 118 attracts and holds dust particles on the surface coming in contact with the dust cloth 18 to completely clean the surface. The dirt cup 80 can be removed from the base assembly 14 by the user for disposal of the contents by moving the release latch 96 to the release position to release the dirt cup 80 from the base assembly 14. The dust cloth 118 can be removed and discarded to be replaced by a new dust cloth when it no longer effectively removes dust particles.
Referring to
Referring to
In operation, the user opens the switch 186 for current to flow from the battery pack to the brush motor 166, which drives the belt 172 and thus the roller brush 174 to rotate in a clockwise direction as shown by arrow A. As the roller brush 174 rotates, larger debris is picked up by the brush and thrown upward and rearward within a cavity formed within the base 162. As indicated by arrow B, thrown debris travels over the top of the forward lip 184 and comes to rest on the floor 178 of the collection bin 176. As the sweeper unit is moved across the floor in the direction of arrow C, the dusting cloth 118 moves over the surface vacated by the roller brush 174 and picks up the smaller dust and debris left behind.
While the invention has been specifically described in connection with certain specific embodiments thereof, it is to be understood that this is by way of illustration and not of limitation. For example, the invention is applicable with or without a vacuum for the sweeper. Whereas the invention has been described with respect to a vacuum sweeper, the invention also includes a mechanical sweeper with a dusting pad mounted thereto. Further, the invention has been described with respect to a vacuum sweeper in which a brush is rotatably driven by a vacuum motor. It is within the scope of the invention to drive the brush rotation with a separate motor or with a mechanical drive connected to the wheels of the base. Further, the invention has been described with respect to a dust cloth panel that is hinged to a base assembly. It is within the scope of the invention to mount the dust cloth panel to the base assembly with other means, for example, through snap fit fasteners or hook and loop fasteners with which the dust cloth panel can be removed completely from the base assembly in order to change the dust cloth. Reasonable variation and modification are possible within the scope of the forgoing disclosure and drawing without departing from the spirit of the invention which is defined by the appended claims.
This application claims the benefit of U.S. Provisional Application Ser. No. 60/352,350, filed Jan. 28, 2002, entitled “Vacuum Cleaner with Dusting Pad” and U.S. Provisional Application Ser. No. 60/319,594, filed Oct. 3, 2002, entitled “Sweeper with Dusting Pad.”
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