Embodiments of the present invention generally relate to floor cleaning apparatus that employ a sweeper and scrubber assembly that possesses a vacuum's ability to capture small particles and/or debris and that produces a lower noise output than typical sweeper/brush apparatus.
Floor cleaning apparatus are generally comprised of a chassis supported by a plurality of wheels, one of which is steerable to control the path of the machine. The chassis also accommodates a cleaning assembly, such as a brush, a sweeper, a squeegee, a burnisher, etc. The chassis also supports tanks used to hold water, cleaning fluids, and spent cleaning fluids suctioned from the surface being cleaned. Floor cleaning apparatus also often possess a receptacle or bag for holding collected dust and debris. The majority of the components associated with the cleaning machine are surrounded by at least one housing that protects the internal components from the environment and prevents individuals that are working around the machine from touching the often hot internal components. As floor cleaning apparatus are sometimes used in tight spaces, such as bathrooms and hallways, it is often desirable to make floor cleaning apparatus as compact as possible.
Some floor cleaning apparatus employ a rotating sweeper broom (“sweeper”) to lift debris from a floor. Generally, a cylindrical sweeper rotates about an axis that is parallel to the floor and which may be located between front and rear wheels of the apparatus. Floor cleaning apparatus also typically include a vacuum system that establishes a directional airstream adjacent to the broom to direct debris into a hopper where heavier debris is precipitated from the airstream. Lighter debris, especially dust, is then typically directed to a vacuum bag.
To enhance the suctioning effect provided by the vacuum, the sweeper may be located in a housing situated between the front and rear wheels. The housing typically includes one or more flaps or seals that surround the sweeper that defines a skirt with a lower edge that contacts the floor. The flaps or seals are generally flexible or hinged to the chassis to allow debris to enter the assembly and be swept up by the sweeper. The flaps or seals also prevent the sweeper from throwing debris and dust as it rotates.
Some floor cleaning apparatus treat the floor with a cleaning solution with at least one scrubber brush. In some apparatus, the cleaning solution is deposited onto the floor and a pair of rotating disk brushes are used to scrub the floor. Wastewater, which includes entrained debris, is then typically suctioned by a vacuum squeegee that is located behind or adjacent to the brushes.
One example of a floor cleaning apparatus is disclosed in U.S. Pat. No. 5,093,955 to Blehert et al. (“Blehert I”) entitled “Combined Sweeper and Scrubber.” Blehert I discloses a floor cleaning apparatus that can be set either to a sweeper mode or a scrubbing mode. Blehert I provides a single cylindrical rotary brush, a brush housing mounted on a frame, a solution tank and a removable debris hopper. When in the sweeping mode, a vacuum operating in conjunction with an air circuit draws air from around the brush and through a filter. When in a scrubbing mode, the vacuum operates to recover dirty scrubbing solution from the rear of the apparatus through a squeegee located aft of the brush.
U.S. Pat. No. 6,041,471 to Charky et al. (“Charky”) entitled “Mobile Walk-Behind Sweeper” discloses a mobile sweeper for cleaning dust and collecting garbage from surfaces. Charky employs a plurality of brushes that direct dust to a collection point where a vacuum blower suctions the debris into a collection container.
U.S. Pat. No. 4,819,676 to Blehert et al. (“Blehert II”) entitled “Combination Sweeping and Scrubbing System and Method,” discloses an apparatus that comprises a sweeping assembly that can be converted into a scrubbing unit and vice versa. The sweeping assembly includes a removable hopper. Cylindrical brushes are also provided that operate in either the sweeping or scrubbing mode.
U.S. Pat. No. 4,580,313 to Blehert (“Blehert III”) entitled “Walk Behind Floor Maintenance Machine” discloses a floor treatment apparatus that has a plurality of wheels, a removal hopper, and a rotatable brush. A removable filter housing is also contemplated and has a prismatic shape. The design of the filter housing is such that a means for vibrating the filter is needed to dislodge particles. Additionally, the cylindrical brushes of Blehert III are not enclosed within the housing.
None of the references discussed above disclose a floor cleaning apparatus with a housing that serves to encase an entire cleaning assembly; 2) a hopper with a taper that allows debris separation; 3) a seal created by a flap located around the cleaning assembly; 4) placement of the cleaning assembly near the front of the device that facilitates air flow; and 5) a retractable vacuum hose. Further, the prior art apparatus are noisy and do not provide a sufficient vacuum. Another drawback is that the prior art apparatus will capture large debris that can potentially cause clogs and damage to internal vacuum components.
Thus it is a long felt need to provide a floor cleaning apparatus that employs a sweeper and scrubber assembly that collects debris of many sizes that is relatively quiet compared to apparatus of the prior art.
It is one aspect of the present invention to provide a floor cleaning apparatus (“apparatus”) that employs a scrubber and sweeper assembly (hereinafter “cleaning assembly”). The cleaning assembly includes a front brush and a rear brush that are partially enclosed by a housing that, with the aid of a vacuum motor, directs air between the front brush and the second brush and into a hopper. The suction provided by the vacuum motor directs particle- and debris-laden air into the hopper wherein smaller particles are suctioned directly into a vacuum bag. The vacuum pressure provided by the vacuum motor is maintained by a seal or flap that is associated with the undercarriage of the apparatus. The hopper of one embodiment of the present invention also includes a screen that captures larger particles while allowing dust and smaller particles to pass therethrough to be suctioned into the vacuum bag. The hopper is removable, which allows the user to clear the larger particles from the apparatus.
It is, thus, another aspect of the present invention to provide an apparatus that is capable of cleaning small particles and large particles. More specifically, the front brush and the rear brush are located under the brush housing. The rear brush is also located near a curved rear wall of the hopper. This configuration allows air and debris to enter the front portion of the cleaning assembly, flow between the rotating brushes, flow behind the curved wall, and flow into the hopper. As one skilled in the art will appreciate, this configuration thus allows for the capture of particles of various sizes, from the very small, i.e., dust, to larger particles of about 0.75 inches. Additionally, larger particles of 8 to 10 inches of length may be captured by some embodiments of the present invention. In one embodiment of the present invention, the brushes are cylindrical and rotate about a longitudinal axis that is parallel to the floor. As mentioned above, a flap or seals may be positioned about the brushes to seal the housing, which enhances suction pressure and facilitates the airflow described above. The flaps may be made of any material, but are preferably made of a compliant material, such as rubber. In one embodiment of the present invention, the rearward flap also functions as a squeegee.
It is another aspect of the present invention to provide a debris tray that also employs a screen that captures larger items. More specifically, the removable debris tray of the hopper of one embodiment of the present invention is tapered wherein a lowermost portion thereof is associated with a vacuum hose that is associated with the vacuum bag. The hopper also includes a screen that is positioned above the debris tray such that debris-laden air passes through the screen and into the tray, where larger debris will be trapped by the screen and prevented from entering the vacuum hose. As is well known in the art, the smaller debris will be deposited into the vacuum bag. The debris tray is removable, which allows the larger particles to be cleared from the cleaning assembly periodically. The screen prevents jamming of the vacuum hose, which is an advantage over prior art apparatus that did not capture larger debris or that captured larger debris only to inadvertently suck them into the vacuum system, which could damage the vacuum hose, vacuum motor or other components of the system.
It is yet another aspect of the present invention to provide an apparatus that has a retractable attachment hose. More specifically, one embodiment of the present invention includes an auxiliary vacuum hose that is interconnected to the vacuum bag by way of a valve. In normal operations, vacuum pressure provided by the vacuum motor suctions debris pulled by the cleaning apparatus. Alternatively, when the attachment hose is employed, the valve closes the vacuum hose associated with the cleaning apparatus and provides vacuum pressure to the attachment hose. The attachment hose may be associated with a hose roller that maintains the curvature of the hose to prevent kinking and the associated airflow reduction. Furthermore, some embodiments of the present invention provide a hose with bellows or other elongation mechanisms. In one embodiment of the present invention, the hose roller is actuated when the operator switches the apparatus to the primary floor cleaning mode.
It is another aspect of the present invention to provide a cleaning device associated which is suspended beneath the main body of the cleaning apparatus. More specifically, embodiments of the present invention provide a spring or other biasing mechanism, which is associated with the main housing of the apparatus on one end and an armature associated with the cleaning device on the other end, that supports the weight of the cleaning device while allowing it to move efficiently along the floor. The spring length and tension may be selectively altered to adjust the amount of “float” the cleaning devices possesses and/or to otherwise tune the functionality of the overall device. Preferably, the selection of spring stiffness is preset by the apparatus designer such that optimum or near optimum performance is achieved regardless of the surface being cleaned For example, if a stiff or short spring is employed, most of the cleaning assembly's weight will cycle from floor to spring, which affects brush contact, brush performance, etc.
It is still yet another aspect of the present invention to provide an apparatus having a unique vacuum bag. More specifically, embodiments of the present invention employ a vacuum bag with a centering tab and an automatic seal that ensures that the contents of the bag do not spill when the vacuum bag is removed from the apparatus.
Thus, it is one aspect of the present invention to provide a cleaning assembly for use in a floor cleaning apparatus, comprising: a housing; at least one cylindrical brush having a longitudinal axis positioned within the housing, the longitudinal axis being parallel to the surface being cleaned; a hopper interconnected to the housing; a screen positioned within the hopper that allows particulates of a predetermined diameter to pass therethrough and that prevents particulates of a diameter larger than the particulates of a predetermined diameter from entering the hopper; and a vacuum hose interconnected to the screen wherein the particulates of a predetermined diameter are suctioned into the vacuum hose.
It is still yet another aspect of the present invention to provide a cleaning assembly, comprising: a means for treating a floor; a hopper associated with said means for treating a floor; a screen positioned within the hopper that allows particulates of a predetermined diameter to pass therethrough and that prevents particulates of a diameter larger than the particulates of a predetermined diameter from entering the hopper; and a vacuum hose interconnected to the screen wherein the particulates of a predetermined diameter are suctioned into the vacuum hose.
It is another aspect of the present invention to provide an apparatus that employs the features described herein in combination with those of U.S. Pat. No. 7,533,435. For example, a floor treatment apparatus comprising: a chassis having a front and a back and with a lower surface, a front surface adjacent the front, an upper surface, a rear surface adjacent the back, a left surface and a right surface; a first wheel operably interconnected to the lower surface adjacent to the left surface and located closer to the rear surface than the front surface; a second wheel operably interconnected to the lower surface adjacent the right surface and located closer to the rear surface than the front surface; a platform located substantially between at least a portion of the right surface, at least a portion of the left surface and extending rearwardly from a portion of the rear surface, the platform also substantially located within the chassis and positioned substantially directly above an axis extending between the center of the first wheel and the center of the second wheel and wherein the platform includes a top surface which is adapted to receive the feet of an operator, a throttle and an operator presence device operatively connected to and which selectively interrupts operation of the throttle; a powered wheel operably connected adjacent the lower surface of the chassis; a steering mechanism substantially housed within the chassis and having a portion that is accessible by an operator; and an operable floor cleaning assembly connected adjacent to the lower surface of the chassis, the improvement comprising: a hopper associated with the chassis; a screen positioned within the hopper that allows particulates of a predetermined diameter to pass therethrough and that prevents particulates of a diameter larger than the particulates of a predetermined diameter from entering the hopper; and a vacuum hose interconnected to the screen wherein the particulates of a predetermined diameter are suctioned into the vacuum hose.
The Summary of the Invention is neither intended nor should it be construed as being representative of the full extent and scope of the present invention. Moreover, references made herein to “the present invention” or aspects thereof should be understood to mean certain embodiments of the present invention and should not necessarily be construed as limiting all embodiments to a particular description. The present invention is set forth in various levels of detail in the Summary of the Invention, as well as in the attached drawings and the Detailed Description of the Invention and no limitation as to the scope of the present invention is intended by either the inclusion or non-inclusion of elements, components, etc. in this Summary of the Invention. Additional aspects of the present invention will become more readily apparent from the Detail Description, particularly when taken together with the drawings.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention, and together with the general description of the invention given above and the detailed description of the drawings given below, serve to explain the principles of these inventions.
To assist in the understanding of one embodiment of the present invention the following list of components and associated numbering found in the drawings is provided herein:
It should be understood that the drawings are not necessarily to scale. In certain instances, details that are not necessary for an understanding of the invention or that render other details difficult to perceive may have been omitted. It should be understood, of course, that the invention is not necessarily limited to the particular embodiments illustrated herein.
Referring now specifically to
The cleaning assembly 22 also includes a hopper 66 partially comprised a rear wall and a bottom wall 74. Airflow is directed by the brushes around the curved wall 62 into the hopper assembly 66. The hopper assembly 66 includes a screen 78 that allows smaller particles and debris to pass to a center opening 86, but prevents the passage of larger debris from reaching the opening. In one embodiment of the present invention, the screen 78 is comprised of a plurality of fins 82 that are angled such that the airflow and carried debris is directed to a center opening 86 of the screen assembly 78 and which is in fluid communication with the vacuum hose 90. To increase vacuum and in some embodiments to help to provide the air path 50 shown, a flap 94 may be provided around at least three sides of the cleaning assembly 22.
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While various embodiments of the present invention have been described in detail, it is apparent that modifications and alterations of those embodiments will occur to those skilled in the art. However, it is to be expressly understood that such modifications and alterations are within the scope and spirit of the present invention, as set forth in the following claims. Further, the invention(s) described herein is capable of other embodiments and of being practiced or of being carried out in various ways. In addition, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
This application is related to U.S. Pat. Nos. 5,555,596, entitled “Floor Cleaning Apparatus”; 5,485,653, entitled “Floor Cleaning Apparatus”; 5,628,086, entitled “Floor Cleaning Apparatus with Squeegee Mounting System”; and 5,608,947, entitled “Floor Cleaning Apparatus With Pre-Filter”; the entire disclosures of which are incorporated by reference herein. This application is also related to U.S. patent application Ser. No. 11/059,663, filed Feb. 15, 2005, now U.S. Pat. No. 7,533,435, which is a Continuation-In-Part of U.S. patent application Ser. No. 10/737,027, filed Dec. 15, 2003, now abandoned, which is a Continuation-In-Part of U.S. patent application Ser. No. 10/438,485, filed May 14, 2003, now abandoned, the entire disclosures of which are incorporated by reference in their entirety herein. This application is also related to U.S. Patent Application Publication Nos. 2009/0094784, 2006/0064844, 2006/0124770, and 2006/0156498, and U.S. patent application Ser. No. 12/511,704, filed Jul. 29, 2009, the entire disclosures of which are incorporated by reference herein. One of skill in the art will appreciate that the aspects described in these references may be combined with the aspects of embodiments of the present invention described herein.