This application claims the benefit of and priority to U.S. patent application Ser. No. 15/515,855 filed Mar. 30, 2017, issued as U.S. Pat. No. 10,368,709, the entire content of which is hereby incorporated by reference.
This invention relates to a floor cleaning apparatus with a cleaning unit that can be offset, and to a method for cleaning a floor.
Various powered floor cleaning machines are known in the art, including those in which the operator is standing on the floor and walking behind the machine (“walk-behind” machines), those in which the operator is sitting on the machine (“ride-on” machines), and those in which the operator is standing on the machine (“stand-on” machines).
Ride-on machines are common in the market for cleaning larger areas.
The marketplace desires on the one hand a floor cleaning machine that is capable of cleaning close to a wall, shelf or other boundary area. Fulfilling this need requires that the apparatus have a considerable offset of the cleaning unit, i.e. that the effective cleaning reach of the cleaning assembly of the apparatus extend from the basic footprint of the apparatus itself so that the edges of the floor can be cleaned.
Another desire of the marketplace is a floor cleaning machine that is capable of passing through relatively narrow slots or spaces, e.g. the “check-out” area of a store or other industrial or commercial building, or the narrow entrances to service areas of a building.
Efforts have been made to address these requirements.
One approach is to provide a floor cleaning machine with a cleaning unit with a variable working width. In normal operation, a large working width is employed, but a narrower width can be used that permits the machine to pass through relatively narrow slots or spaces, e.g. check-out areas when needed. Unfortunately, such a system is accompanied by several disadvantages. The mechanical elements of the variable working width cleaning unit are susceptible to exposure to dirt and water; the system is complex; and accessibility for purposes of maintenance is poor. This can lead to a cleaning apparatus with relatively low reliability, and relatively high investment and maintenance costs.
Another need in the marketplace is to link the cleaning unit to the steering mechanism of the machine. One commercial approach has been to attach a cleaning unit directly to the steering axle of the steering mechanism so that turning a steering wheel also turns the cleaning unit. One disadvantage of this approach is that it offers no capability to incorporate a transition ratio between the degree of turn of the steering wheel, and the degree of turn of the cleaning unit.
It would be desirable to have available a floor cleaning machine that provides an offset cleaning mode that offers the capability of cleaning edge areas close to walls, etc., but also a non-offset cleaning mode that enables the machine to pass through relatively narrow slots or spaces.
It would be desirable to have available a floor cleaning machine that provides a mechanism that links the cleaning unit to the steering mechanism of the machine, so that the cleaning unit reorients its position in synchronization with the path of travel of the apparatus, and offers the capability to incorporate a transition ratio between the degree of turn of the steering wheel, and the degree of turn of the cleaning unit.
It would be desirable to have available a floor cleaning machine that provides both an offset and non-offset cleaning mode, while at the same time providing a mechanism that links the cleaning unit to the steering mechanism of the machine.
It would be also be desirable in some cases to have available a floor cleaning machine that additionally provides a cleaning unit with the capability, whether in the off-set cleaning mode or non-offset cleaning mode, of moving in response to contact with an obstacle.
It would be additionally desirable in some cases to have available a floor cleaning machine that does not require a cleaning unit with a variable working width, but instead provides a cleaning unit with a fixed working width.
In a first aspect, a floor cleaning apparatus for cleaning a floor, the apparatus adapted to traverse a path of travel, comprises a housing, a plurality of wheels by which the floor cleaning apparatus is adapted to move across the floor in a direction of travel, the direction of travel at least partially defining a front end, a back end, and first and second lateral sides of the floor cleaning apparatus, a motive device for moving the apparatus across the floor, a steering mechanism, and a cleaning assembly for cleaning the floor. The cleaning assembly comprises a cleaning unit and an offset mechanism adapted to move the cleaning unit to or from an offset position.
In a second aspect, a method for cleaning a floor comprises providing a floor cleaning apparatus for cleaning a floor, the apparatus adapted to traverse a path of travel, comprising a housing, a plurality of wheels by which the floor cleaning apparatus is adapted to move across the floor in a direction of travel, the direction of travel at least partially defining a front end, a back end, and first and second lateral sides of the floor cleaning apparatus, a motive device for moving the apparatus across the floor, a steering mechanism, and a cleaning assembly for cleaning the floor. The cleaning assembly comprises a cleaning unit, and an offset mechanism adapted to move the cleaning unit to or from an offset position. The method for cleaning the floor further comprises navigating the apparatus across the floor while cleaning the floor.
In a third aspect, a floor cleaning apparatus for cleaning a floor, the apparatus adapted to traverse a path of travel, comprises a housing, a plurality of wheels by which the floor cleaning apparatus is adapted to move across the floor in a direction of travel, the direction of travel at least partially defining a front end, a back end, and first and second lateral sides of the floor cleaning apparatus, a motive device for moving the apparatus across the floor, a steering mechanism, and a cleaning assembly for cleaning the floor. The cleaning assembly comprises a cleaning unit and a swing mechanism linking the cleaning unit to the steering mechanism, at a pivot wheel spaced from the steering mechanism, such that when the floor cleaning apparatus is in an operative mode, the cleaning unit reorients its position in synchronization with the path of travel of the floor cleaning apparatus.
In a fourth aspect, a method for cleaning a floor comprises providing a floor cleaning apparatus for cleaning a floor, the apparatus adapted to traverse a path of travel, comprising a housing, a plurality of wheels by which the floor cleaning apparatus is adapted to move across the floor in a direction of travel, the direction of travel at least partially defining a front end, a back end, and first and second lateral sides of the floor cleaning apparatus, a motive device for moving the apparatus across the floor, a steering mechanism, and a cleaning assembly for cleaning the floor. The cleaning assembly comprises a cleaning unit and a swing mechanism linking the cleaning unit to the steering mechanism, at a pivot wheel spaced from the steering mechanism, such that when the floor cleaning apparatus is in an operative mode, the cleaning unit reorients its position in synchronization with the path of travel of the floor cleaning apparatus. The method for cleaning the floor further comprises navigating the apparatus across the floor while cleaning the floor.
In a fifth aspect, a floor cleaning apparatus for cleaning a floor, the apparatus adapted to traverse a path of travel, comprises a housing, a plurality of wheels by which the floor cleaning apparatus is adapted to move across the floor in a direction of travel, the direction of travel at least partially defining a front end, a back end, and first and second lateral sides of the floor cleaning apparatus, a motive device for moving the apparatus across the floor, a steering mechanism, and a cleaning assembly for cleaning the floor, and a lifting device adapted to selectively raise and lower the cleaning assembly. The cleaning assembly comprises a cleaning unit, an offset mechanism adapted to move the cleaning unit to or from an offset position, and a swing mechanism linking the cleaning unit to the steering mechanism, such that when the floor cleaning apparatus is in an operative mode, the cleaning unit reorients its position in synchronization with the path of travel of the floor cleaning apparatus.
The present invention is illustrated by reference to the following drawing figures wherein:
“Cleaning” and the like herein refers to treating a floor; in one embodiment, this involves the use of a cleaning fluid and at least one brush, but alternatively or additionally refers to any of burnishing, polishing, vacuuming, sweeping, or brushing, with or without a cleaning fluid, or otherwise affecting the condition of, a floor.
“Offset” and “offset mode” and the like herein refer to a position of the cleaning unit, and to a cleaning mode, in which the cleaning unit is configured to project sufficiently beyond one lateral side of the floor cleaning apparatus to effect cleaning of areas of the floor, e.g. edge areas, beyond a lateral side of the floor cleaning apparatus per se, i.e. beyond the footprint of the apparatus per se. “Non-offset” and “non-offset mode” and the like herein refers to a position of the cleaning unit, and a cleaning mode in which the cleaning unit is configured not to project significantly beyond either lateral side of the floor cleaning apparatus per se, i.e. not significantly beyond the footprint of the apparatus per se. The floor cleaning apparatus disclosed herein is configured to operate selectively in either an offset or non-offset cleaning mode.
“Fixed working width” with respect to the cleaning unit herein means that the working width of the cleaning unit itself, i.e. the width of the portion of the unit that effects cleaning, remains constant whether the apparatus is in an offset mode or non-offset mode.
“Operative mode” and the like herein refers to a mode in which the cleaning unit is activated.
“Navigational mode” and the like herein refers to a mode in which the floor cleaning apparatus is traversing a floor surface, with the cleaning unit either activated or deactivated.
The drawings illustrate the configuration and operation of a floor cleaning apparatus 10 in accordance with the invention. Apparatus 10 includes a housing 12. In one embodiment, housing 12 includes a forward component 14, an intermediate component 16, and a rearward component 18.
Apparatus 10 is adapted to move across the floor in a direction of travel, the direction of travel at least partially defining, in one embodiment, a front end 15, a back end 19, and first, left 17 and second, right 21 lateral sides of the apparatus.
Apparatus 10 traverses the floor by means of a plurality of wheels. In one embodiment, the apparatus can include two front wheels, i.e. left front wheel 20 and right front wheel 22 connected by a front axle 42, and two rear wheels, i.e. left rear wheel 24 and right rear wheel 26 connected by a rear axle 44. The two front wheels 20, 22 can be spaced apart a distance equal to the distance between the two rear wheels 24, 26. Alternatively, the front wheels 20, 22 can be spaced apart a distance greater than, or less than, the distance between the two rear wheels 24, 26. Alternatively, the apparatus can have a single front wheel and a pair of rear wheels; or a pair of front wheels and a single rear wheel. The apparatus includes at least one drive wheel. Any or all of the wheels can be drive wheels, and the apparatus can include one or more caster or free wheels. The plurality of wheels by which the floor cleaning apparatus is adapted to move across the floor in a direction of travel, can include one or more drive wheels, such as a pair of driving wheels for moving the body, a motor, such as an electric motor, for directly or indirectly driving the wheel or wheels, and steering and speed control members for operating the driving motor. Steering may either be manual or by way of differentiated control of individual wheel speeds.
Apparatus 10 includes a motive device 27 (such as at least one motor, not explicitly shown) for moving the apparatus 10 across the floor. Drive wheels can be connected to and powered by electric motors indirectly by e.g. a belt or a chain, but other connections can also be used, e.g., the wheels can be individually powered by hub motors.
Apparatus 10 includes a steering mechanism 29, which can include a conventional steering wheel 30. Instead of a steering wheel, mechanism 29 can have other configurations; for example, the apparatus 10 can comprise two hand gears or levers, one for each front wheel, which are pulled forward or backward, etc. Steering mechanism 29 also includes the appropriate steering linkage 34 (see
Apparatus 10 includes a cleaning assembly 50 for cleaning the floor. Cleaning assembly 50 includes a cleaning unit 60. In one embodiment, cleaning unit 60 comprises a brush assembly. Cleaning unit 60 can include one or more brushes, such as a circular brush or brushes, suitably powered by an electric motor or other motive device to turn the brushes when the apparatus is in cleaning mode. In one embodiment, cleaning unit 60 includes a left brush 62 and a right brush 64. In one embodiment, these brushes operate to rotate in opposite directions so as to maximize the scrubbing function while moving soil and spent liquid toward a region under the machine where an optional squeegee/vacuum 85 can pick up the spent liquid from the floor. The brushes can be of any suitable material, size, shape, and bristle density and pattern. In one embodiment, brushes 62 and 64 are offset from each other with respect to the longitudinal centerline of the floor cleaning apparatus; i.e. a brush centerline running through the center of the two brushes is in one embodiment not perpendicular to the longitudinal center line of the apparatus, or is not transverse to the direction of travel of the apparatus during operation. Such an arrangement minimizes the lateral extent of the cleaning unit, when operating in non-offset mode, to control the lateral extent of the apparatus, and so that the apparatus 10 can pass through relatively narrow slots, spaces or passageways.
Alternatively or additionally, the cleaning unit 50 can comprise a brush assembly in combination with a dispenser for dispensing a cleaning solution onto the floor; a burnishing device; a polishing device; a sweeping device; a vacuum device; or any suitable combination of the above.
Cleaning assembly 50 also includes in one embodiment an offset mechanism 70 adapted to move the cleaning unit to or from an offset position. As shown in
The cleaning unit 60 in one embodiment includes a biasing member 51, such as one or more springs (see
Cleaning assembly 50 includes in one embodiment a swing mechanism 80 (see
In another embodiment, when the floor cleaning apparatus 10 is in a navigational mode, the cleaning unit 60 reorients its position in synchronization with the path of travel of the floor cleaning apparatus 10.
Swing mechanism 80 can include e.g. a pivot wheel 81, and is connected, in the illustrated embodiment, to support plate 73 of the cleaning assembly 50, and by means of endless belt or cable 82 (e.g., a Bowden cable) is also connected to steering mechanism 29. In operation, as an operator of the floor cleaning apparatus 10 turns to the left or the right using the steering mechanism 29, the cleaning unit 60 swings and reorients in synchronization with the steering mechanism 29. As illustrated, the cleaning unit 60 pivots about the axis of the pivot wheel 81. In other embodiments, the cleaning unit 60 may be configured to pivot about multiple pivot points, such as about multiple pivot wheels 81 that are rotatably driven by multiple endless cables 82. This swing functionality provides operational efficiency compared with a system in which the cleaning unit does not respond to and synchronize a change in its orientation with a change in the path of travel of the floor cleaning apparatus. In embodiments that include the deposition of a cleaning fluid onto the floor, and a squeegee/vacuum system 85 for picking up spent cleaning fluid, the wetted cleaning path on the floor should be completely or nearly covered by the cleaning unit, i.e. the spent cleaning fluid should be captured by the squeegee/vacuum system 85 and sucked up from the floor, even when the floor cleaning apparatus is making a sharp turn. Conventionally, this function requires a long squeegee/vacuum system 85 (suction foot) to be sure to pick up all the spent cleaning fluid, but such an arrangement is at odds with the need to drive through narrow floor areas. The swing mechanism of the invention enables the use of a relatively short squeegee/vacuum system 85 while still providing effective suction of spent cleaning fluid even during sharp turns of the apparatus.
In one embodiment, swing mechanism 80 includes the capability of incorporating a transition ratio between the degree of turn of the steering wheel, and the degree of turn of the cleaning unit.
In one embodiment, swing mechanism 80 is not linked directly to the steering axle of the steering mechanism.
In one embodiment, the swing mechanism 80 includes a pivot wheel 81 positioned above the cleaning unit 60, as shown in
Apparatus 10 includes in one embodiment a lifting device 90 adapted to selectively raise and lower the cleaning assembly 50. As shown in
Apparatus 10 includes in one embodiment an operator seat 28, situated between the forward component and the rearward component, and adapted to accommodate a human operator.
Apparatus 10 includes in one embodiment a chassis 40 (see
Apparatus 10 includes in one embodiment a support plate 73 (see
In each of these cleaning modes and configurations, the cleaning unit 60 has in one embodiment a fixed working width that remains constant whether the apparatus is in an offset mode or non-offset mode.
Although in the embodiments illustrated herein, the cleaning unit 60 in the offset position extends beyond the lateral right side 21 of the floor cleaning apparatus 10, those of skill in the art will appreciate that in an alternative embodiment, the apparatus can be configured such that the cleaning unit in the offset position extends beyond the lateral left side 17 of the floor cleaning apparatus.
In an alternative embodiment, the cleaning unit 60 can have a variable working width in an offset mode and/or non-offset mode.
The floor cleaning apparatus 10 of the invention can in various embodiments utilize and incorporate various features typical of powered floor cleaning machines.
The housing 12 in one embodiment has a rearward component 18 that can include e.g. reservoirs for storing fresh 35 and spent 36 cleaning liquid (depicted, though not explicitly shown in
The cleaning unit 60 can comprise any device or assembly that affects or treats the floor surface. This can include a mechanism for the cleaning of carpets or hard surfaces of large floor areas, such as in hotels, factories, office buildings, shopping centers and the like. The cleaning unit 60 can include any of a movable body carrying at least one brush; a scrubber, sweeper, or the like. In one embodiment, the cleaning unit 60 includes any of a scrubbing device such as a motor-driven circular or cylindrical scrubbing brush or brushes; reservoirs 35, 36 for storing fresh and spent cleaning liquid; a device for dosing and dispensing a fresh cleaning liquid onto the floor, and a squeegee/vacuum system 85 for recovering spent cleaning liquid from the floor. The cleaning unit 60 in one embodiment comprises one or more cleaning implements, such as brushes or scrubbing pads and a motor for driving the implements.
In one embodiment, the operator seat is adjustable to enable the operator to adjust the height of the seat to accommodate the height of the operator.
In another embodiment, the steering mechanism is adjustable to optimize its location for the benefit and comfort of the operator.
In one embodiment, the present invention can be utilized in conjunction with the invention disclosed in U.S. provisional patent application Ser. No. 62/058,733 (Scheiwiller), entitled “Ergonomic Floor Cleaning Apparatus”, filed on Oct. 2, 2014; that application incorporated in its entirety herein by reference. Thus, the present floor cleaning apparatus 10 can be configured such that when the apparatus is in an operative or navigational mode, the human operator is situated on the seat such that the operator is in a partially seated and partially standing position.
The present application is directed in various embodiments to the subject matter described in the following paragraphs. These are optional embodiments of any of the apparatus and method aspects of the invention as described hereinabove. For each aspect, these features can be incorporated alone or in any suitable combination of these features:
Embodiments above have been described in an illustrative manner, and the terminology used is intended to be descriptive rather than limiting. Modifications and variations of the illustrated embodiments are possible in light of the above teachings. Therefore, within the scope of the appended claims, wherein reference numerals are provided merely for convenience and are not to be in any way limiting, the invention may be practiced other than as specifically described in the illustrative embodiments.
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20190365183 A1 | Dec 2019 | US |
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62058737 | Oct 2014 | US |
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Parent | 15515855 | US | |
Child | 16531409 | US |