Floor covering removal apparatus

Information

  • Patent Grant
  • 6523906
  • Patent Number
    6,523,906
  • Date Filed
    Monday, November 20, 2000
    24 years ago
  • Date Issued
    Tuesday, February 25, 2003
    21 years ago
  • Inventors
  • Examiners
    • Bagnell; David
    • Singh; Sunil
    Agents
    • Dunlap, Codding & Rogers, P.C.
Abstract
A mobile apparatus for removing floor coverings. The apparatus has a main frame supported by wheels and includes a scraper blade mounted on the front of the frame and a rotary cutter assembly mounted underneath the frame with controls whereby the scraping blade is used independently of the rotary cutters and the rotary cutters are use independently of the scraping blade, and wherein the rotary cutters may be moved from underneath the frame to one side of the frame for ready access to the cutter members of the rotary cutters.
Description




FIELD OF THE INVENTION




The present invention relates generally to the field of floor treatment devices, and more particularly, but not by way of limitation, to a floor treatment apparatus having a scraping assembly and a number of rotating cutter assemblies that are used cooperatively to remove floor covering from a floor and to plane a floor surface.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is elevational view looking at the left side of the apparatus.





FIG. 1A

is an enlarged drawing of an adjustable stop.





FIG. 2

is an elevational view looking at the right side of the apparatus.





FIG. 3

is an elevation view looking at the front end of the apparatus with portions of the structure removed and portions broken away to illustrate details of construction.





FIG. 4

is an elevational view looking at the rear end of the apparatus.





FIG. 5

is a side view of the scraper blade and the support for the scrapper blade.





FIG. 6

is a top view of the scraper blade and the supporting structure, with a portion broken away to illustrate details of construction.





FIG. 7

is a prospective view showing the supports for the rotary cutters of the cutter assembly.





FIG. 8

is a detailed partial cross-sectional view showing a portion of the structure shown in FIG.


7


.





FIG. 9

is a cross-sectional view of a typical rotary cutter connected to a driving motor.





FIG. 10

is a plan view of the rotary cutters showing their arrangement.





FIG. 11

is a schematic illustration illustrating the cutting paths of rotary cutters.





FIG. 12

is another elevational view looking at the left side of the apparatus illustrating the operating condition when the scraping blade is used and the rotary cutters are removed from the floor surface.





FIG. 13

is another elevational view looking at the front of the apparatus showing the rotary cutter assembly swung to the side of the apparatus for ready access to the rotary cutters.





FIG. 14

is an elevational view looking at the rear of the apparatus also showing the cutter assembly at the side of the apparatus for ready access to the rotary cutters.





FIG. 15

is an elevational view looking at the left side of the apparatus with the rotary cutter assembly raised to the side of the machine similar to

FIGS. 13 and 14

.





FIG. 16

is an illustration of the mechanism for swinging the cutter assembly from underneath the apparatus to one side of the apparatus, with the structure shown in the position when the rotary cutter assembly is below the apparatus. The structure shown in

FIG. 16

is used at both the front and at the rear of the cutter assembly.





FIG. 17

is an illustration of the structure shown in

FIG. 16

in the position of the structure when cutter assembly is moved partway from underneath the apparatus to the side of the apparatus.





FIG. 18

is an illustration of the apparatus of

FIG. 16

showing the position of the structure when the cutter assembly is raised to the left side of the apparatus.





FIG. 19

is a schematic illustration of the hydraulic controls for operation of the apparatus.











DETAILED DESCRIPTION OF THE INVENTION




Turning to the drawings as a whole, and more particularly to

FIGS. 1-4

, shown therein is a left side view, a right side view, a front view and a rear view, respectively, of a floor treatment apparatus that is constructed in accordance with the present invention and generally denoted by the reference numeral


10


. The floor treatment apparatus


10


has a central frame


12


having a first side


14


(see

FIG. 1

) and a second side


16


(see FIG.


2


), the first and second sides


14


,


16


extending longitudinally from a front end portion


18


of the central frame


12


to a rear end portion


20


of the central frame


12


with a medial portion


22


of the central frame


12


interposed therebetween.




A pair of motorized wheel assemblies


24


support the front end portion


18


of the central frame


12


and a motorized wheel assembly


26


supports the rear end portion


20


of the central frame


12


, for a rolling support of the central frame


12


upon a floor surface


28


that may be covered with a floor covering


30


. One purpose of the floor treatment apparatus


10


of the present invention is to remove the floor covering


30


that is typically adhered to the floor surface


28


.





FIG. 3

is partially cut away to illustrate the manner in which the motorized wheel assemblies


24


are supported by the central frame


12


. On the first side


14


of the central frame


12


the motorized wheel assembly


24


is supported by an extending flange member


32


of the front end portion


18


of the central frame


12


. A motor


34


has a mounting base


36


attached to the flange member


32


, and an extending shaft (not shown) passes through the flange member


32


and drivingly engages a wheel


38


having a tire


40


trained thereabout for grippingly engaging the floor surface


28


. Given the attachment of the motor


34


to the flange member


32


which is fixed relative to the central frame


12


, the tire


40


of the motorized wheel assembly


24


rotates about an axis of rotation that is at all times substantially orthogonal to the first side


14


of the central frame


12


. The motor


34


as described below is a hydraulic motor, but alternatively an electric motor could be used.




While the wheel assemblies


24


are fixed,

FIG. 4

shows a motorized wheel assembly


26


is supported by the rear end portion


20


of the central frame


12


so as to be rotationally positionable relative to the central frame


12


in order to selectively steer the central frame


12


. From

FIG. 4

it will be noted the first side


14


and the second side


16


of the central frame


12


are joined in part by a cross member


42


. A steering mechanism


44


and the wheel assembly


26


are supported by the cross member


42


. The steering mechanism


44


includes a bearing


46


attached to the cross member


42


and which supports, in turn, a sprocket


48


in journalled engagement with the cross member


42


. A bracket


50


is attached to the sprocket


48


and is thereby rotationally positionable in response to rotation of the sprocket


48


. The motorized wheel assembly


26


is supported by the bracket


50


in the same manner that the motorized wheel assembly


24


is supported by the flange member


32


as described above. However, the bracket


50


is not fixed relative to the central frame


12


, unlike the flange member


32


. A worm gear


52


and a steering motor


54


are supported by the cross member


42


and threadingly engage the sprocket


48


to rotationally position the sprocket


48


so as to turn the motorized wheel assembly


26


relative to the central frame


12


to steer the floor treatment apparatus


10


. It will be noted that alternative constructions for the steering mechanism


44


will be recognized as alternative design choices, such as, but not limited to, the use of a rotary actuator to rotationally position the motorized wheel assembly


26


.




As will become clear from the following description, the floor treatment apparatus


10


supports devices that are effective in removing the floor covering


30


from the floor surface


28


.

FIGS. 1 and 2

show a scraping tool assembly


56


attached to the floor treatment apparatus


10


, providing a scraper blade


58


for scrapingly engaging the floor covering


30


as the central frame


12


is propelled forward by the motorized wheel assemblies


24


,


26


. Additionally, a rotary cutter assembly


60


is attached to the floor treatment apparatus


10


, providing a plurality of rotary cutters


62


beneath the medial portion


22


of the central frame


12


which are each rotated by a motor


64


to cut away the floor covering


30


. As will be seen below, the rotary cutter assembly


60


can also be used to plane the floor surface


28


.




In removing floor covering such as tile, carpeting or the like, use of the scraping tool assembly


56


is preferred as it is the more economical method of the two alternatives. Firstly, use of the scraping tool assembly


56


permits a significantly greater forward velocity of the floor treatment apparatus


10


so that less time is necessary to remove a given area of floor covering


30


. Also, the tooling cost of the scraping tool assembly


56


is significantly lower than that of the rotary cutter assembly


60


.




At times, however, the scraping tool assembly


56


is inadequate in removing the floor covering


30


, and the more rigorous engagement action of the rotary cutter assembly


60


is necessary. A novel advantage of the present invention is the ability to automatically switch back and forth between the two methods.




As mentioned, the rotary cutter assembly


60


can also be employed to plane the floor surface


28


in order to provide a level surface, or to dress a worn or weathered surface. In leveling the floor surface


28


, floor leveling compound is commonly used to fill low spots and the rotary cutters


62


cut away the excess floor leveling compound, leaving in place that compound which lays below the desired floor surface plane. In planing some hard-surface floors, such as concrete floors, the cutters


62


of the rotary cutter assembly


60


can be equipped with an appropriate cutting device, such as a diamond cutter wheel, to cut away high spots in the floor surface


28


.




Turning first to the manner in which the floor treatment apparatus


10


supports the scraping tool assembly


56


,

FIG. 1

shows a first lift arm


66


that is attached at one end thereof to a pivot


68


which is supported by the rear end portion


20


of the central frame


12


. A lift cylinder


70


has a base


72


pivotally attached to the medial portion


22


of the central frame


12


and an opposing extensible shaft


74


attached to a medial portion of the first lift arm


66


so that retraction of the extensible shaft


74


pivots the first lift arm


66


upwardly, and extension of the extensible shaft


74


lowers the first lift arm


66


. A positive stop member


76


is attached to a front end portion


18


of the central frame


12


so as to jut outwardly and impede the downward movement of the first lift arm


66


beyond a desired downward position. The positive stop member


76


has a threadably adjustable stop member


77


which can be advanced to adjustably determine the downward extent of travel of the first lift arm


66


(see FIG.


1


A).




In the same manner,

FIG. 2

shows an opposing second lift arm


78


that is attached at one end thereof to a pivot


80


which is supported by the rear end portion


20


of the central frame


12


. A lift Cylinder


82


has a base


84


that is pivotally attached to the medial portion


22


of the central frame


12


and an opposing extensible shaft


86


that is attached to a medial portion of the second lift arm


78


so that a retraction of the extensible shaft


86


pivots the second lift arm


78


upwardly, and an extension of the extensible shaft


86


lowers the second lift arm


78


. A positive stop member


88


is attached to a front end portion


18


of the central frame


12


so as to jut outwardly and impede the downward movement of the second lift arm


78


beyond a desired downward position.





FIGS. 1-3

show a yoke


90


having a link arm


92


and an opposing link arm


94


that pivot about a shaft


96


extending from a portion of the first lift arm


66


. A cylinder


98


has a base


100


that is pivotably attached to the first lift arm


66


and an opposing extensible shaft


102


that is attached to the link arms


92


,


94


of the yoke


90


such that an extension or a retraction of the shaft


102


affects a pivotal movement of the yoke


90


relative to the supporting portion of the first lift arm


66


whereat the shaft


96


depends.

FIG. 2

illustrates how on the second side


16


of the central frame


12


in the same manner a cylinder


104


has a base


106


that is pivotally attached to the second lift arm


78


and an opposing extensible shaft


108


attached to a yoke


110


that pivots about a shaft (not shown) depending from a supporting position of the second lift arm


78


in the same manner previously described. An extension or a retraction of the cylinder


104


therefore affects a pivotal movement of the yoke


110


relative to the supporting portion of the second lift arm


78


.




A tool mounting plate


112


is attached to the opposing yokes


90


,


110


and is movable therewith to desired positions between a substantially vertical position corresponding to a retracted position of the cylinders


98


,


104


, as shown in

FIGS. 1-3

, and a tilted-forward position corresponding to an extension of the cylinders


98


,


104


as discussed below. A number of well-known utility tools can be attached to the tool mounting plate


112


for operative use. These include, but are not limited to, barrel handlers, jack hammers, concrete saws, etc.





FIGS. 5 and 6

are detailed views that illustrates the scraping tool assembly


56


supported by the tool mounting plate


112


in a manner providing a quick-change attachment. The scraping tool assembly


56


has a base plate


120


with a front side


122


, a rear side


124


, an upper end


126


, and a lower end


128


. The tool mounting plate


112


supports a flange member


114


that forms a channel for a receiving engagement of the upper end


126


of the base plate


120


. The base plate


120


furthermore has an opening


118


(FIG.


3


). A tab


130


(

FIG. 5

) extends through the opening


118


and beyond the rear side


124


of the base plate


120


, the tab


130


having an appropriate feature such as an aperture to receive a locking member such as a cotter pin or a locking ring


132


as shown. In this manner, it will be understood that the base plate


120


can be readily installed on the tool mounting plate


112


by a substantially upward movement of the base plate


120


into receiving engagement with the channel


116


, and disposition of the tab


130


through the opening


118


so as to extend a portion thereof beyond the rear side


125


of the tool mounting plate


112


such that the locking member


132


can be attached to the tab


130


.




The scraping tool assembly


56


furthermore has an upper extension member


134


and a pair of lower extension members


136


extending from the front side


122


of the base plate


120


and supporting, in turn, a blade holder plate


138


. A clamping fastener


140


is pressingly engaged against the blade holder plate


138


with a portion of the scraper blade


58


compressingly engaged between the blade holder plate


138


and the clamping fastener


140


and thereby operatively retained.




The upper extension member


134


is attached at a first end to a ball joint


142


supported by the front side


122


of the base plate


120


, and is pivotally attached at an opposing end to the blade holder plate


138


. The lower extension members


136


are pinned at one end to a clevis


144


supported by the front side


122


of the base plate


120


, and are each attached to a ball joint


142


attached to the blade holder plate


138


. The ball joints


142


permit the blade holder plate


138


to roll with either end going up while the other end goes down in response to uneven floor conditions or to unexpected shifting of the central frame


12


, such as occurs when one of the wheel assemblies


24


rolls over debris. In either case, the freedom of movement of the scraper blade


58


permits a continuous engagement of the scraper blade


58


against the floor surface


28


.




Turning now to a discussion of the cutter assembly


60


which, as more clearly shown in the detail view of

FIG. 7

, has three rotary cutters


62


. Each of the rotary cutters


62


is supported by a mounting plate


148


to which the motor


64


(see also

FIG. 1

) is attached. The motor


64


has an extending motor shaft (not shown) that passes through the mounting plate


148


and supports at a distal end thereof a drive block


150


that supports, in turn, a number of cutters


152


. The motor


64


thus rotates the cutters


152


in a cutting engagement against the floor covering


30


.




Each mounting plate


148


is linked to a cross member


154


by a pair of pivoting support arms


156


,


158


. The pivoting support arm


156


has a proximal end


160


supported by a pivot assembly


162


. The pivot assembly


162


has a pair of pivot blocks


164


,


166


attached to the cross member


154


in a parallel spatial relationship to provide a gap for receiving the proximal end


160


of the pivoting support arm


156


. In like manner, the pivoting support arm


158


has a proximal end


168


supported by a pivot assembly


170


. The pivot assembly


170


has a pair of pivot blocks


172


,


174


attached to the cross member


154


in a parallel spatial relationship to provide a gap for receiving the proximal end


168


of the pivoting support arm


158


.




The respective end of the arm


156


is pinned to the blocks


164


,


166


and the respective end of the arm


158


is pinned to the blocks


172


,


174


.




Turning now to the distal end of the pivoting support arms


156


,


158


, in

FIG. 7

a universal joint


182


is supported by the pivoting support arm


156


. The universal joint


182


has a swiveling portion (not shown) attached to the mounting plate


148


. The universal joint


182


can be a ball and socket joint, wherein the socket portion is captured by the pivoting support arm


156


and the ball portion is attached to the mounting plate


148


. The opposing pivoting support arm


158


is joined to the mounting plate


148


in like manner by another universal joint


182


. This permits a lateral movement, or in other words a rolling movement, of the mounting plate


148


as the pivoting support arms


156


,


158


pivot relative to each other to a non-parallel relationship.




In this manner it will be understood the rotary cutters


62


are movable in accordance with the linked connection of the mounting plate


148


as provided by the pivoting support arms


156


,


158


. Each mounting plate


148


freely pivots upwardly and downwardly.




The mounting plate


148


is biased against flanges


188


,


194


by a number of compression springs


195


, one of which being shown in detail in FIG.


8


. The downward biasing force can be adjusted by threadingly advancing a fastener


197


relative to the flanges


188


,


194


. Downward movement of the mounting plate


148


is limited by the horizontal flange


188


of the cross member


154


which abuttingly engages a proximal end


190


of the mounting plate


148


. Similarly, an opposing cross member


192


, shown partially cutaway in

FIG. 7

, has a horizontal flange


194


which abuttingly engages a distal end


196


of the mounting plate


148


. In this manner, the range of movement of the mounting plate


148


is limited to a downward pivotal extent by the extending horizontal flanges


188


,


194


. This downward pivotal extent can be selectively determined by adjusting a pair of threaded members


198


that are threadingly engaged with the mounting plate


148


and threadingly advanceable to engage a distal end of the threaded member


198


against the flanges


188


,


194


at the desired extent of downwardly pivoting movement of the mounting plate


148


. The threaded member


198


can therefore be threadingly advanced to raise the downward extent of pivotal movement of the cutter assembly


60


above that otherwise provided by the engagement of the mounting plate


148


against the horizontal flanges


188


,


194


.




The embodiment of the present invention described hereinabove is easily modifiable by one of skill in the art to render contemplated, yet not explicitly disclosed embodiments. It would be possible, for example, to reduce manufacturing cost by replacing the universal joint


182


(see

FIG. 7

) at the distal ends of the pivoting support arms


156


,


158


with a pivot such as that described in the proximal ends of the pivoting support arms


156


,


158


. Doing so would not defeat the independent suspension of the rotary cutters


62


, but doing so would be at the expense of mostly all the lateral pivoting movement of the rotary cutters


62


.




Turning now to focus on the rotary cutter


62


which is supported by the mounting plate


148


,

FIG. 9

is a partial cross-sectional view of the mounting plate


148


and of the rotary cutter


62


. The rotary cutter


62


includes the motor


64


that has a base portion


202


attached to the mounting plate


148


. A rotatable shaft


203


depends downwardly from the motor


64


, the rotatable shaft


203


having a threaded portion


206


at a distal end thereof. The drive block


150


is attached to the rotatable shaft


203


by threading engagement of a fastener


207


with the threaded portion


206


.




A plurality of cutter blocks


208


extend radially along the drive block


150


. Each cutter block


208


supports a number of cutter inserts


210


having cutting edges


212


that are moved against the floor covering


30


by the rotation of the drive block


150


to cut away and remove the floor covering


30


.




The cutter block


208


supports the cutter inserts


210


so as to impart a selected operative cutting angle between the cutting edges


212


and the floor covering


30


. The preferred angle depends in part on the type of floor covering


30


being removed. Relatively soft materials, such as vinyl tile and adhesives, are better removed with a relatively shallow leading angle of the cutting edges


212


in order to provide a greater lifting force on the floor covering


30


. Relatively hard materials, such as ceramic tile, however, are better removed with a relatively steep leading angle of the cutting edges


212


in order to provide a greater scraping force on the floor covering


30


.




In operation, the weight of the rotary cutter


62


and the rotation of the drive block


150


force the cutting edges


212


downwardly through the floor covering


30


and against the floor surface


28


beneath. An optimal cutting and scraping action is achieved when all the cutting edges


212


of all the cutter inserts


210


are actively engaged in cutting and scraping away the floor covering


30


. Process variations, however, can tend to force the rotary cutters


62


away, or partially away, from the floor surface


28


, thereby making only partial contact of all the cutting edges


212


with the floor covering


30


. An uneven floor condition, for example, can cause adjacent rotary cutters


62


to effectively work upon different cutting planes. Entrained debris built up under one rotary cutter


62


, or debris run over by one of the wheel assemblies


24


, can raise the supporting framework such as the central frame


12


and/or the cross member


154


away from the floor covering


30


. In either case, the independent suspension provided by the pivoting support arms


156


,


158


permits each rotary cutter


62


to positionally conform to the contour of the floor surface


28


independently of these or any other adverse influences tending to otherwise draw the rotary cutter


62


away from the floor covering


30


.




With the mounting of the rotary cutters in the manner described above, each cutter


62


can follow the surface of the floor on which is working, independent of the other rotary cutters, such that the cutters will efficiently follow the varying contour of the floor being worked on.





FIG. 10

is a top view of the three rotary cutters


62


,


62


A,


62


B in the manner employed in the cutter assembly


60


. An effective cutting diameter is denoted by a reference circle


204


,


204


A,


204


B, respectively, representing the circular cutting area of the rotary cutters


62


,


62


A,


62


B. By shortening the pivoting support arms


156


A,


158


A relative to the adjacent pivoting support arms


156


,


158


and


156


B,


158


B, the adjacent rotary cutters


62


,


62


A,


62


B can be laterally disposed in close proximity such that the cutting diameters


204


,


204


A,


204


B overlap each other. This is better illustrated in the diagrammatical representation of

FIG. 11

wherein it is clear that the cutting diameter


204


A and the cutting diameter


204


B both overlap a substantially tangential reference line


209


that represents a direction of movement that is parallel to the direction of movement of the floor treatment apparatus


10


. In this manner, the overlapping cutting action of adjacent rotary cutters


62


,


62


A,


62


B leaves no vestige of floor covering


30


.




Turning back to

FIG. 1

, which shows the rotary cutter assembly


60


of

FIG. 7

as it is installed beneath the medial portion


22


of the central frame


12


. A forward bulkhead


214


is attached to the first lift arm


66


and to the second lift arm


78


(see FIG.


2


), and is thereby movable with the first and second lift arms


66


,


78


in pivotal movement about the pivots


68


,


80


. The forward bulkhead


214


supports a forward rail member


216


that supports, in turn, a swinging support member


217


. The cross member


192


(reference FIG.


7


), that limits the downward pivotal movement of the rotary cutters


62


, is attached to the swinging support member


217


. Similarly, a rear bulkhead


218


is attached to the first lift arm


66


and to the second lift arm


78


, and is likewise movable with the first and second lift arms


66


,


78


in pivotal movement of the first and second lift arms


66


,


78


about the pivots


68


,


80


. The rear bulkhead


218


supports a rear rail member


220


that supports, in turn, a swinging support member


221


. The cross member


154


(reference FIG.


7


), that limits the downward pivotal movement of the rotary cutters


62


, is attached to the swinging support member


221


.




In the operative position of the rotary cutters


62


, as shown in

FIG. 1

, the cutter inserts


210


are disposed adjacent the floor surface


28


, making them inaccessible for maintenance or replacement work. It will be shown below how the swinging support members


217


,


221


support the cross members


192


,


154


, respectively, so as to permit a lateral swinging movement of the cutter assembly


60


from the operative horizontal position to an inoperative vertical position whereby the cutter inserts


210


are readily accessible for maintenance or replacement.




Attention now is directed to the different modes of operation that are associated with the use of the floor treatment apparatus


10


. As explained in the following, in the preferred mode the scraping tool assembly


56


alone is utilized, wherein the rotary cutter assembly


60


is automatically retracted by the use of the scraping tool assembly


56


. In another mode the scraping tool assembly


56


is retracted to automatically engage the rotary cutter assembly


60


.





FIG. 1

shows the latter mode wherein the floor treatment apparatus


10


has the scraping tool assembly


56


retracted and the rotary cutter assembly


60


engaged for a cutting removal of the floor covering


30


. The scraping tool assembly


56


is retracted, so as to disengage the scraper blade


58


from the floor surface


28


, by retracting the cylinders


98


,


104


. The weight of the several components biases the first and second lift arms


66


,


78


downward into a pressing engagement against the positive stop members


76


,


88


. If needed, the lift cylinders


70


,


82


can also be extended to bias the first and second lift arms


66


,


78


downward against the positive stop members


76


,


88


. In this mode the rotary cutters


62


are individually supported and freely movable upwardly, as described above, wherein the downward extent of movement is selectively determined by adjusting the position of the adjusting screws


198


.




Contrarily,

FIG. 12

illustrates the floor treatment apparatus


10


in the scraping mode, wherein the scraper blade


58


is lowered into a scraping engagement against the floor surface


28


for scrapingly engaging the floor covering


30


. The scraper blade


58


is lowered by switching the lift cylinders


70


,


82


to a floating mode which permits dampened movement of the extensible shaft


74


,


86


relative to the base


72


,


84


for a selectively dampened movement of the first and second lift arms


66


,


78


relative to the central frame


12


. The cylinders


98


,


104


are then extended to tilt the tool mounting plate


112


forward so as to engage the scraper blade


58


against the floor surface


28


.




The scraping action of the scraper blade


58


against the floor covering


30


requires a certain threshold loading of the scraper blade


58


against the floor surface


28


. The threshold loading is defined as the minimum downward force on the scraper blade


58


necessary to keep the scraper blade


58


in a wedging engagement between the floor covering


30


and the floor surface


28


during a forward movement of the central frame


12


as it is propelled by the motorized wheel assemblies


24


,


26


. In other words, the downward threshold force prevents the scraper blade


58


from jumping upward onto the top surface of the floor covering


30


during use of the scraping tool assembly


56


.




The downward force on the scraper blade


58


, to achieve at least the threshold force downward on the scraper blade


58


, creates an opposite reactive force that acts generally upwardly through the scraping tool assembly


56


and into the first and second lift-arms


66


,


78


. With the lift cylinders


70


,


82


in the floating mode, the downward, at least threshold, force on the scraper blade


58


imparts an upward force that is sufficient to pivot the first and second lift arms


66


,


78


upwardly about the pivots


68


,


80


. This upward movement of the first and second lift arms


66


,


78


raises the forward bulkhead


214


and the rear bulkhead


218


so as to move the cutter assembly


60


upwardly to a cutting disengagement with the floor surface


28


, or in other words to a retracted position of the cutter assembly


60


.




In a floor covering removal operation of the floor treatment apparatus


10


, it is preferred that the scraping tool assembly


56


be engaged in this manner for the economic benefit associated with the scraping action of the scraping tool assembly


56


, as described hereinabove. There are occasions, however, when the scraping action of the scraping tool assembly


56


is not well-suited for removing the floor covering


30


. Certain floor coverings


30


, especially relatively thin floor coverings


30


such as a layer of mastic, are more efficiently removed by the cutting action of the rotary cutter assembly


60


. Where a tile adhered with mastic is being removed from the floor surface


28


, then it can be advantageous in accordance with the present invention to quickly switch back and forth between the scraping action of the scraping tool assembly


56


and the cutting action of the rotary cutter assembly


60


. The automatic retraction of the rotary cutter assembly


60


by engagement of the scraping tool assembly


56


allows a quick and simple transition between the two modes, providing a combination of the two methods offering optimal efficiency and effectiveness in removing the floor covering


30


.




In certain other cases the floor surface


28


cannot withstand the downward threshold force of the scraper blade


58


. Relatively soft floors such as wood floors are readily gouged by the scraping action of the scraper blade


58


against the floor surface


28


. Uneven floors, too, that have been previously leveled with floor compound are susceptible to damage because the scraper blade


58


, which is biased downward against the floor surface


28


, will follow the floor surface


28


contour and thus is likely to scrape away the floor leveling compound. These situations illustrate instances where use of the cutter assembly


60


is the preferred method of removing the floor covering


30


.




In addition to removing floor covering


30


, the cutter assembly


60


of the floor treatment apparatus


10


is also useful in planing a floor surface


28


to make it level. In one mode the cutter assembly


60


can be engaged by retracting the scraping tool assembly


56


, as illustrated in FIG.


1


. The downward extent of cutting depth of the rotary cutters


62


is set by the threaded member


198


, as described above. In this mode, a floor surface


28


can be treated with leveling compound, and then leveled by passing the rotary cutter assembly


60


over the floor surface


28


. A level surface will be provided as the cutter assembly


60


passes over the floor leveling compound disposed in low spots in the floor surface, and otherwise cuts away floor leveling compound that lies above the desired floor surface


28


plane.




Additionally, the cutter assembly


60


can be used to level a floor surface by cutting away high spots of the floor surface


28


itself. For some floor surface materials, such as concrete, a special purpose cutter may be necessary in order to cut the floor material. For concrete, shallow cuts can be made with the cutter inserts


210


described above. For deeper cuts, generally a diamond cutting wheel is preferred, which is supported by the drive block


150


of the rotary cutter


62


in place of the cutter inserts


210


.




The floor treatment apparatus


10


thus provides the advantage of having both a scraping tool assembly


56


and a rotary cutter assembly


60


for removing floor covering


30


and/or planing the floor surface


28


. The rotary cutter assembly


60


, being disposed beneath the medial portion


22


of the central frame


12


, makes it difficult to access the cutter inserts


210


mounted to the bottom side of the drive block


150


. To solve this problem, the present invention furthermore provides a rotation assembly


222


(see

FIGS. 13-18

) to selectively rotate the cutter assembly


60


from a substantially horizontal position beneath the medial portion


22


of the central frame


12


to a substantially vertical position outboard of the central frame


12


. This rotation of the cutter assembly


60


to an outboard vertical position thereby exposes the cutter inserts


210


to permit ready access for cutter inspection and replacement.





FIGS. 13

,


14


, and


15


are views of the floor treatment apparatus


10


with the rotary cutter assembly


60


in the inoperative, vertical position to provide ready access to the plurality of cutter inserts


210


. The cross member


192


(reference

FIG. 7

) is swung outwardly by the swinging support member


217


(

FIG. 13

) and the cross member


154


(reference

FIG. 7

) is swung outwardly by the swinging support member


221


(FIG.


14


). The swinging support member


217


has a first end


224


and a longitudinally distal second end


226


. Both the first end


224


and the second end


226


of the swinging support member


217


are supported by the forward rail


216


(

FIGS. 16

,


17


, and


18


) that is attached to the forward bulkhead


214


. The supporting forward rail


216


has an upstanding supporting portion


228


with an aperture


230


disposed therein for receiving engagement of a shaft


232


. A pair of extending link arms


234


have first ends


236


disposed about the first end


224


of the support member


217


and are pinned thereto by a pivot


238


. The extending link arms


234


furthermore have second ends


240


disposed about the upstanding portion


228


of the supporting forward rail


216


and attached to the shaft


232


. In this manner, rotation of the shaft


232


imparts pivotal movement of the extending link arms


234


so as to, in turn, rotate the first end


224


of the swinging support member


217


from a substantially horizontal position beneath the medial portion


22


of the central frame


12


to a substantially vertical position outboard of the central frame


12


.




As the first end


224


of the swinging support member


217


is swung outwardly to the vertical position, ultimately to that shown in

FIGS. 13-15

and


18


, the second end


226


of the swinging support member


217


is cammingly supported by the supporting forward rail


216


.

FIGS. 16-18

are elevational views showing the manner in which the supporting forward rail


216


supports the swinging support member


217


. The first end


224


of the swinging support member


217


is pinned by the pivot


238


to the extending link arms


234


as previously discussed. The swinging support member


217


supports a linkage


242


with a cam roller


244


at a distal end thereof and rollingly engages an upper surface


246


of the supporting forward rail


216


.




A cylinder


248


has a fixed end


250


attached to the central frame


12


(not shown) and an extensible end


252


connected by way of a yoke linkage (not shown in

FIGS. 16-18

) to the extending link arms


234


so as to rotate the extending link arms


234


in response to extending the cylinder


248


.

FIG. 16

illustrates the swinging support member


217


in a retracted position, which corresponds to the cutter assembly


60


(not shown) being positioned in an operative, horizontal, position beneath the medial portion


22


of the central frame


12


.

FIG. 17

illustrates the swinging support member


217


rotated about half-way between the retracted position of

FIG. 16 and a

fully extended, vertical, position. The cylinder


248


is partially extended to rotate the extending link arms


234


so as to raise the first end


224


of the swinging support member


217


by the pinned connection of the pivot


238


. The second end


226


of the swinging support member


217


follows as it is supported by the cam roller


244


cammingly engaging the upper surface


246


of the supporting forward rail


216


. Finally,

FIG. 18

illustrates the swinging support member


217


in the fully extended, vertical, position whereby the supported cutter assembly


60


(not shown) is in a substantially vertical position like that shown in

FIGS. 13-15

. Note that the cylinder


248


, now in a fully extended position, is shown partially cutaway (in

FIG. 18

) to show the position of the cam roller


244


supporting the second end


226


of the swinging support member


217


in the extended position of the swinging support member


217


.




The swinging support member


221


is supported by a rear rail


220


and associated structure in the same manner as the forward swinging support member


217


.




Returning to

FIG. 1

, it will be noted the cylinder


248


is supported at the fixed end


250


thereof by the rear bulkhead


218


and by a support


254


which depends from the first lift arm


66


. The support


254


has an aperture in alignment with the apertures


230


of the upstanding supporting portions


228


of the forward and rear rails


216


,


220


to receivingly engage the shaft


232


and to support free rotation of the shaft


232


therein. The extensible end


252


of the cylinder


248


is attached to a yoke


256


which is attached for a fixed rotation with the shaft


232


. The extending link arms


234


are likewise attached for a fixed rotation with the shaft


232


. In this manner, therefore, extension of the cylinder


248


rotates the yoke


256


to rotate the shaft


232


which, in turn, rotates the extending link arms


234


to move the swinging support members


217


,


221


to an outboard position.




Turning now to a description of the power plant, drive train and controls for the floor treatment apparatus


10


,

FIGS. 2 and 4

show an internal combustion engine


258


that is mounted to a motor mounting plate


260


supported, in turn, by the cross member


42


of the central frame


12


. The internal combustion engine


258


has an output drive shaft


262


that drives a number of pumps (not shown) to power the various components of the floor treatment apparatus


10


described above. Included in the output drive shaft


262


between the internal combustion engine


258


and the pumps is a universal joint mechanism


264


for isolating vibration of the internal combustion engine


258


. In some instances, namely indoor jobs, an electric motor may be required in place of the internal combustion engine


258


. The universal joint mechanism


264


can be disconnected to remove the internal combustion engine


258


and replace it with an electric motor (not shown) having a like universal joint connection or an output shaft thereof.





FIG. 19

is a schematic view of a hydraulic system constructed in accordance with the present invention and therefore suited for use in the floor treatment apparatus


10


described hereinabove, wherein the internal combustion engine


258


(or alternatively an electric motor) drives in series a number of pumps


266


,


268


,


270


. Pump


266


is an over-center, variable displacement type pump which allows the user to control the pump


266


so as to direct a pressurized stream of fluid along an outlet line


272


or along an outlet line


274


. A diverter valve


276


is positionable between a first position, as shown in

FIG. 19

, to fluidly connect the pump


266


with the rotary cutters


62


,


62


A,


62


B of the cutter assembly


60


, and a second position to fluidly connect the pump


266


with an auxiliary power supply connection


278


. In the first position of the diverter valve


276


, reversing the pump element of the pump


266


between the outlet line


272


and the outlet line


274


resultingly reverses the direction of rotation of the rotary cutters


62


,


62


A,


62


B. In the second position of the diverter valve


276


, the auxiliary power supply connection


278


can be connected to power tool accessories used in conjunction with the floor treatment apparatus


10


such as, but not limited to, a powered jack hammer attachment (not shown).




The pump


268


, like pump


266


, is an over-center, variable displacement pump which allows a user to control the pump


268


so as to direct a pressurized stream of fluid along outlet line


280


or alternatively along outlet line


282


. A valve


284


is disposed in parallel with the pump


268


providing a short-circuit when opened. With the valve


284


sufficiently closed, the pump


268


delivers pressurized fluid to the motorized wheel assemblies


24


at the front end portion


18


of the central frame


12


, and to the motorized wheel assembly


26


at the rear end portion


20


of the central frame


12


. Reversing the direction of the pumping element of the pump


268


resultingly reverses the direction of the motorized wheel assemblies


24


,


26


, so as to effect the movement of the central frame


12


in a reverse direction. For a given setting of the pumping element of the pump


268


, the valve


284


can be selectively opened to provide a neutral running position of the floor treatment apparatus


10


.




The pump


270


is a fixed displacement pump that provides pressurized hydraulic fluid to a bank of control valves


288


,


290


,


292


,


294


by way of an outlet line


296


. The control valve


288


has a blocked position as shown in FIG.


19


. The control valve


288


has a second position


288


A that directs the pressurized hydraulic fluid to line


298


to raise the lift cylinders


70


,


82


(see FIGS.


1


and


2


). The control valve


288


has a third position


288


B that directs the pressurized fluid from outlet line


296


to line


300


to lower the lift cylinders


70


,


82


. The control valve


288


has a fourth position


288


C that places the lift cylinders


70


,


82


in the floating mode.




The control valve


290


has a blocked position as shown in FIG.


19


. The control valve


290


has a second position


290


A that directs the pressurized hydraulic fluid from the outlet line


296


to a line


302


to extend the cylinders


98


,


104


so as to tilt the tool mounting plate


112


(see

FIG. 12

) forward. The control valve


290


has a third position


290


B that directs the pressurized hydraulic fluid from the outlet line


296


to a line


304


to retract the cylinders


98


,


104


so as to raise the tool mounting plate


112


.




The control valve


292


has a blocked position as shown in FIG.


19


. The control valve


292


has a second position


292


A that directs the pressurized hydraulic fluid from the outlet line


296


to a line


306


to turn the steering motor


54


(see

FIG. 4

) so as to steer the central frame


12


of the floor treatment apparatus


10


in one direction. The control valve


292


has a third position


292


B that directs the pressurized hydraulic fluid from the outlet line


296


to a line


308


to turn the steering motor


54


so as to turn the central frame


12


of the floor treatment apparatus


10


in the other direction.




The control valve


294


has a blocked position as shown in FIG.


19


. The control valve


294


has a second position


294


A that directs the pressurized hydraulic fluid from the outlet line


296


to a line


310


connected to a diverting valve


312


. The diverting valve


312


has a first position shown in

FIG. 19

that connects the line


310


to an auxiliary power supply


314


. The diverting valve


312


has a second position


312


A that connects the line


310


to the cylinder


248


(see.

FIG. 1

) for extending the cutter assembly


60


to the vertical position (see FIGS.


13


-


15


). With the diverting valve


312


in the second position


312


A, the control valve


294


has a third position


294


B that directs the pressurized hydraulic fluid from the outlet line


296


to a line


316


connected to the cylinder


248


for retracting the cylinder


248


so as to move the cutter assembly


60


to the operative position beneath the medial portion


22


of the central frame


12


.




Finally,

FIG. 19

shows a hydraulic fluid reservoir


318


with a fluid supply line


320


feeding the pumps


266


,


268


,


270


.

FIG. 1

illustrates the use of hollow square tubing joined to form a protective roll bar about a seat


319


, the square tubing being joined and sealed to provide a fluid reservoir


318


for storage of hydraulic fluid. A strainer


324


(

FIG. 19

) is provided in the fluid supply line


320


. A fluid return line


326


passes through a forced-air oil cooler


328


(see

FIGS. 4 and 19

) before returning to the hydraulic fluid reservoir


318


.




It is clear, then, that the present invention is well adapted to attain the ends and advantages mentioned as well as those inherent therein. While a presently preferred embodiment of the invention has been described for purposes of the disclosure, it will be understood that numerous changes may be made which will readily suggest themselves to those skilled in the art and which are encompassed within that which the inventor considers to be the subject matter of the present invention as is disclosed.



Claims
  • 1. A machine for removing the covering from a floor, comprising:a frame having a left side, a right side, a front end and a rear end; wheels supporting the frame for movement across the floor; a floor covering scraping blade mounted on the front end of the frame; and a rotary cutter assembly mounted under the frame between the front and rear ends of the frame for removing covering material from the floor; wherein the mounting for the rotary cutter assembly supports the rotary cutter assembly under the frame and, alternately, to an elevated position at one side of the frame.
  • 2. A machine defined in claim 1 characterized further to include means for lowering the scraping blade into engagement with the floor and raising the rotary cutter assembly above the floor, and vice versa.
  • 3. A machine a defined in claim 1 wherein the rotary cutter assembly comprises a plurality of rotary cutters;a plate supporting each rotary cutter; and means for limiting the downward movement of each last-mentioned plate to limit the depth of cut of each rotary cutter with respect to the frame.
  • 4. A machine for removing the covering from a floor, comprising:a frame having a left side, a right side, a front end and a rear end; wheels supporting the frame for movement across the floor; a floor covering scraping blade mounted on the front end of the frame; and a rotary cutter assembly mounted under the frame between the front and rear ends of the frame for removing covering material from the floor; wherein the mounting for the rotary cutter assembly supports the rotary cutter assembly under the frame and, alternately, to one side of the frame; and wherein the scraping blade extends transversely across the front of the frame; and wherein the mounting for the scraping blade comprises; a lift arm on each side of the frame having a forward end and a rear end and having its rear end pivotally secured to the frame for vertical swinging movement of the lift arms; a tool mounting plate extending across the front of the frame and pivotally secured to each lift arm; clamps securing the blade to the mounting plate; and hydraulic cylinders connected between the mounting plate and the lift arms, whereby the blade may be raised and lowered with respect to the lift arms.
  • 5. A machine as defined in claim 4 wherein the rotary cutter assembly is attached to said lift arms.
  • 6. A machine as defined in claim 5 characterized further to include a hydraulic cylinder connecting each rotary cutter assembly lift arm to the frame, whereby when the last mentioned cylinders are neutral, actuation of the hydraulic cylinder associated with the scraping blade when the scraping blade is in the contact with the floor will raise the rotary cutter assembly off of the floor, and when the hydraulic cylinders connecting the lift arms of the rotary cutter assembly are extended to lower the rotary cutter assembly against the floor, the hydraulic cylinders connected to the mounting plate may be retracted to raise the scraping blade from the floor.
  • 7. A machine as defined in claim 4 characterized further to include a base plate clamped to said mounting plate and means attaching the scraper blade to said base plate, whereby the scraper blade is free to pivot with one end raising while the other end is lowering to follow the floor in the event the frame is tilted right or left during operation.
  • 8. A machine for removing the covering from a floor, comprising;a frame having a left side, a right side, a front end and a rear end; wheels supporting the frame for movement across the floor; a floor covering scraping blade mounted on the front end of the frame; and means for mounting the scraper blade whereby the scraper blade may tilt transversely with respect to the frame to follow the floor in the event the frame tilts left or right during operation; wherein said means comprises a generally vertically extending base plate secured across the front of the frame; a blade holder supporting the scraping blade and extending across the front of the frame; an upper extension member secured at one end to the central portion of the blade holder by a ball joint connection and to the central portion of the base plate by a pivotal connection; and a lower extension member pivotally attached to the blade holder adjacent each end of the base plate, and, at its opposite end, by a ball joint connection to the respective end portion of the scraping blade.
  • 9. A machine for removing the covering from a floor, comprising;a frame having a left side, a right side, a front end and a rear end; wheels supporting the frame for movement across the floor; a rotary cutter assembly mounted under the frame between the front and rear ends of the frame for removing covering material from the floor; and means for moving the rotary cutter assembly from a position under the frame to a position at one side of the frame for ready access to the rotary cutter assembly; wherein the rotary cutter assembly comprises a plurality of rotary cutters; a plate supporting each rotary cutter; and means for limiting the downward movement of each last-mentioned plate to limit the depth of cut of each rotary cutter with respect to the frame.
  • 10. A machine as defined in claim 9 wherein the rotary cutter assembly comprises a plurality of rotary cutters arranged transversely with respect to the frame and supported to provide overlapping cuts.
  • 11. A machine as defined in claim 9 wherein the rotary cutter assembly comprises a plurality of rotary cutters; andmeans for supporting each rotary cutter for independent tilting movement to follow the varying contour of said floor.
RELATED REFERENCES

This application claims the benefit of U.S. Provisional Application Serial No. 60/166,417 filed Nov. 19, 1999.

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Number Name Date Kind
1442544 Schwenke Jan 1923 A
1883404 Ronning Oct 1932 A
2864104 Le Sage Dec 1958 A
2913855 Vinella Nov 1959 A
3007687 Hatcher Jan 1961 A
2973536 Doyle Mar 1961 A
3098329 Doran Jul 1963 A
3347596 Brejcha et al. Oct 1967 A
3539014 Jonsson Nov 1970 A
4099328 Schlemmer Jul 1978 A
4172615 Hakes Oct 1979 A
4251896 Block Feb 1981 A
4486931 Pichelman et al. Dec 1984 A
4523361 Dummermuth Jun 1985 A
4592108 Svendsen Jun 1986 A
4614380 Allen Sep 1986 A
4756578 Mims et al. Jul 1988 A
4848845 Kennedy Jul 1989 A
5081734 Sandford et al. Jan 1992 A
5082330 Holder Jan 1992 A
5184429 Parsons Feb 1993 A
5197784 Holder Mar 1993 A
5409299 Holder Apr 1995 A
5882086 Bremner et al. Mar 1999 A
Foreign Referenced Citations (5)
Number Date Country
189617 Dec 1985 EP
284391 Mar 1988 EP
284391 May 1991 EP
189617 Oct 1991 EP
2033214 Aug 1978 GB
Provisional Applications (1)
Number Date Country
60/166417 Nov 1999 US