This disclosure relates generally to concrete floor seam reinforcements, and more particularly relates to a pocket or a sleeve cast at a floor seem to receive a dowel plate or bar.
It is relatively common to reinforce the seams between concrete floor slabs to prevent the slabs from heaving relative to each other at the seam under unstable loading conditions or temperature fluctuations. When reinforcement members are cast to extend across a seam between floor slabs, cracking and failure in the concrete may occur at the reinforcement member from horizontal movement between the slabs. To prevent such cracking, pockets or sleeves may be cast in one of the slabs, where plates or bars that extend across seams between concrete slabs and engage inside pockets or sleeves to allow some horizontal movement of the plates or bars.
The present disclosure provides a floor dowel sleeve assembly with a dowel sleeve that receives a dowel plate that spans between and vertically supports concrete slabs at a seam between the concrete slabs. The floor dowel sleeve includes a body portion that has an interior cavity and exterior retention elements, such as tabs that engage in the cast concrete slab. The interior cavity of the sleeve is configured to receive the dowel plate at an opening in the body portion. Spacing elements are disposed within the interior cavity at side walls of the sleeve and are configured to interface with the dowel plate to provide a space between the dowel plate and the side walls. The spacing elements may each integrally protrude from the side walls into the interior cavity and may each include a spacing chamber between a portion the spacing element that contacts the dowel plate and the interior surface of the side wall. The spacing elements may flex into the spacing chamber upon lateral movement of the dowel plate.
According to one aspect of the present disclosure, a floor dowel sleeve for receiving a dowel plate that spans across a seam between concrete slabs includes a body portion that has a top wall, a bottom wall, two side walls, and an end wall that together to surround an interior cavity. The interior cavity of the body portion is configured to receive a dowel plate at an opening in the body portion opposite the end wall. A plurality of spacing elements are disposed at each of the two side walls and are configured to interface with opposing edges of the dowel plate to provide a space between the opposing edges of the dowel plate and interior surfaces of the two side walls. The spacing elements each have a pair of legs that integrally protrude from the interior surface of one of the two side walls into the interior cavity and interconnect to form a spacing chamber between the pair of legs and the interior surface of the side wall. The spacing elements are each configured to flex into the spacing chamber upon lateral horizontal movement of the dowel plate within the interior cavity.
According to another aspect of the present disclosure, a floor dowel sleeve assembly that spans between and vertically supports concrete slabs at a seam between the concrete slabs includes a rectangular-shaped dowel plate that has a first portion configure to be cast into a first concrete slab. The assembly also includes a rectangular-shaped sleeve that has four side walls and an end wall that together surround a cavity that has an opening at an end opposing the end wall. The sleeve is configured to be cast into a second concrete slab adjacent to and forming a seam with the first concrete slab. A second portion of the dowel plate is disposed in the cavity of the sleeve and interfaces with a plurality of spacing elements that integrally protrude into the cavity from two opposing walls of the four side walls to provide a space between the dowel plate and interior surfaces of the two opposing walls. The spacing elements each have a pair of legs that integrally protrude from the interior surface of one of the two side walls into the interior cavity and interconnect at an apex portion of the respective spacing element to form a spacing chamber between the pair of legs and the interior surface of the respective side wall. The plurality of spacing elements are each configured to flex into the spacing chamber upon lateral horizontal movement of the dowel plate within the cavity.
These and other objects, advantages, purposes, and features of the present disclosure will become apparent upon review of the following specification in conjunction with the drawings.
Referring now to the drawings and the illustrative embodiments depicted therein, a floor dowel sleeve assembly 10 is provided that includes at least one floor dowel sleeve 12 that receives a dowel plate 14, such as the multiple dowel sleeves 12 and associated dowel plates 14 shown in
The dowel plate 14 may have a substantially rectangular prism shape, such as shown in
As shown in
To support and horizontally suspended the sleeves 12 and dowel plates 14 in a freestanding manner prior to pouring the concrete, the risers 32 may extend or angle toward the seam 17 at a desired angle A, such as approximately between 50 and 60 degrees as shown in
The floor dowel sleeve 12, such as shown in
As shown in
As further shown in
The spacing elements 22 disclosed herein may each include a spacing chamber 24 that is an enclosed or partially enclosed area or pocket that is void of rigid or incompressible material, such as an area occupied by air. The spacing chamber 24 is disposed between a portion of the spacing element 22 that contacts the dowel plate 14 and the interior surface of the respective side wall 44a, 44b. The spacing chamber 24 may compress upon lateral movement of the dowel plate 14, such that the spacing chamber 24, in conjunction with the spacing element 22, assists to regulate and maintain the space 56 between the dowel plate 14 and the side walls 44a, 44b. The spacing elements 22 may each have legs 58 that integrally protrude from the interior surface of one of the side walls 44a, 44b into the interior cavity 20 and interconnect at an apex portion 60 to define the spacing chamber 24 between the legs 58 and the interior surface of the side wall. The spacing elements 22 are each configured to elastically flex into the spacing chamber 24 upon lateral horizontal movement of the dowel plate 14 within the interior cavity 20. Further, lateral movement of the dowel plate 14 may collapse the spacing chamber 24 if the distance of the lateral movement is beyond an elastic movement threshold provided by the material of the spacing element 22 and corresponding configuration of the spacing chamber 24.
As further shown in
Referring now to
To support and horizontally suspended the sleeves 112 and dowel plates 114 in a freestanding manner prior to pouring the concrete, the risers 132 may extend or angle toward the seam 117 at a desired angle, such as between 50 and 70 degrees or approximately 60 degrees. The risers 132, as shown in
The reinforcement structure 118 may also include electric resistance weldments 134 that are attached between portions of the reinforcement structure 118 and connections between the reinforcement structure 118 and the dowel plates 114. The electric resistance weldments 134 may space pieces made of metal away from each other, such as at every wire intersection, such that the resistance weldments 134 may comprise electrically insulating material, such as a fiber glass or polymer or the like. As shown in
The floor dowel sleeve 112, as shown in
It is to be understood that the specific devices and processes illustrated in the attached drawings, and described in this specification are simply exemplary embodiments of the inventive concepts defined in the appended claims. Hence, specific values and other precise physical characteristics relating to the embodiments disclosed herein are not to be considered as limiting, unless the claims expressly state otherwise.
Changes and modifications in the specifically described embodiments may be carried out without departing from the principles of the present disclosure, which is intended to be limited only by the scope of the appended claims as interpreted according to the principles of patent law. The disclosure has been described in an illustrative manner, and it is to be understood that the terminology which has been used is intended to be in the nature of words of description rather than of limitation. Many modifications and variations of the present disclosure are possible in light of the above teachings, and the disclosure may be practiced otherwise than as specifically described.
This application claims benefit and priority under 35 U.S.C. § 119(e) to U.S. provisional application Ser. No. 62/651,793, filed Apr. 3, 2018, the disclosure of which is hereby incorporated by reference in its entirety.
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