1. Field of the Invention
The present invention relates to floor elements which are joined by means of tongue, groove and separate guiding means.
2. Description of the Related Arts
Prefabricated board shaped floor elements which are provided with tongue and groove at the edges are common nowadays. They are very easy to install whereby this can be accomplished by the average handy man. Such floor elements can, for example, be made of solid wood, fibre board or particle board. These are most often provided with a surface layer such as a lacquer or some type of laminate.
The boards are most often installed by being glued together via tongue and groove.
This type of floor is usually installed so that the boards overlap and the latitudinal joint do not coincide. It has therefore not been any reason to guide the relative longitudinal position between the boards. Designed installations is very difficult to achieve without this possibility. One example where it should be desirable to have coinciding latitudinal as well as longitudinal joint is completely quadratic or square floor elements. This is very difficult as scales or a very sure eye and great workman skills is required if a successful end result is to be achieved. It is furthermore very easy to dislodge already installed floor elements when installing new ones. It is also sometimes desired to have latitudinal joints coincide over, for example, every other or every third latitudinal joint, when installing with overlap.
This requirement is foremost present when floor boards with dissimilar decor is used for creating a decorative effect on larger floor surfaces. This requirement goes for quadratic as well as rectangular floor elements.
It has, through the present invention, been made possible to solve the above mentioned problems, whereby a designed floor installation, even with complex patterns, easily can be installed with great accuracy, even by the average handyman. Thus, the invention relates to floor elements which are mainly in the form of boards with triangular, quadratic, rectangular, rhomboidal or polygonal shape as seen from above. The floor elements are provided with edges, a lower side and a decorative upper layer. The floor elements are intended to be joined by means of tongue and groove. The invention is characterised in that the floor elements are provided, in one embodiment, with holes in at least two opposite edges, preferably all four edges, which holes extends inwards from the edge mainly parallel with the upper layer. The holes are arranged at a predetermined distance from the upper decorative layer and at a predetermined distance from the closest edge between two adjacent edges. The holes are intended to receive one part of a guiding means each.
The holes preferably extend perpendicular to the edge where the holes are arranged. Alternatively, the holes extend parallel to the edge which is adjacent to the edge where the holes are arranged. In cases where the corners of the floor boards are right-angled the holes preferably extends perpendicular to the edge where they are arranged and parallel to the edge which is adjacent to the edge where they are arranged.
According to one embodiment of the invention, the floor element has four edges with the same length. Each edge is suitably provided with each one hole group of two holes. The holes have, in each hole group, been arranged on a mutual distance of N from each other and that the distance between a hole and its closest edge is N/2, whereby the length of the edge is 2N.
According to a second embodiment of the invention the floor element has two opposite edges with larger length than the two remaining edges. The two shorter edges are suitably provided with each one hole group of two holes. The holes have, in each hole group, been arranged on a mutual distance of N from each other and that the distance between a hole and its closest edge is N/2, whereby the length of the edge is 2N. The two long side edges are provided with each one hole group of three or more holes of which the outermost are arranged on a distance of L/2 from the closest edge while the distance between two adjacent holes arranged on the long sides is L, whereby the length of the long side edge is an integer larger than 3L, preferably smaller than 30L.
The two long side edges are alternatively provided with each one hole group of three or more holes, of which the outermost holes are arranged on a distance of L/2 from the respective closest corner between two adjacent edges. The distance between two adjacent holes arranged on the long side edge is L, 2L, 3L, 4L, 5L or combinations thereof. The length L is in both cases suitably equal to the length N.
The holes are suitably provided with an inner, gripping edge. The holes are thereby suitably provided with an inner gripping edge by milling a groove from the lower side. This groove is then suitably perpendicular to the hole and thereby parallel to the edge where the hole, which is intersected by the groove, is arranged. The hole may alternatively be provided with an inner gripping edge by milling a step with larger diameter than the hole, on a predetermined depth.
The guiding means are then suitably provided with each two ends which each are provided with one or more resilient projections. These projections are intended to interact with the gripping edges of the holes.
The invention is further illustrated by means of enclosed figures showing different embodiments of a flooring material according to the present invention whereby,
a shows, seen from above, an embodiment of a floor element 1 with a quadratic surface.
b shows the embodiment from
Accordingly,
According to an alternative embodiment the holes extend parallel to the edge 2 which is adjacent to the edge 2 where the holes 4 are arranged. This orientation of the holes 4 facilitates certain forms of design installations.
The floor element 1 may on all edges 2 be provided with each one hole group of two holes 4. The holes 4 have, in each hole group, been arranged on a mutual distance of N. The distance between each hole 4 and its closest corner between two adjacent edges is N/2. The length of the edge is hereby 2N.
The floor element may also, as shown in
The length of the edge 2 is as before 2L.
Another rectangular floor element 1 is then joined at an angle, with the already joined floor elements 1. One or more guiding means are used also here for the positioning of the floor elements 1. Further quadratic floor elements 1 are added to the already installed floor elements 1 until a square consisting of twenty-five quadratic floor elements 1 is formed. Another two rectangular floor elements 1 are then assembled at an angle so that the four rectangular floor elements 1 together forms a frame around the quadratic floor elements 1. Guiding means 6 are foremost used for the positioning the rectangular floor elements 1 to each other as they give the main shape of the installation pattern. Guiding means 6 should however be used on at least every first row of quadratic floor elements 1. The arrows illustrates how further floor elements 1 are joined with the previously installed.
A floor element 1 most often includes a core covered with an upper decorative layer 3. The core is most often comprised by wood particles or wood fibre bonded with resin or glue. It is advantageous to surface treat the area around the joint if the floor is to be exposed to moisture since the wood of the core is sensitive to moisture. This surface treatment may suitably include resin, wax or some kind of lacquer. It is not necessary to surface treat the joint if it is to be glued as the glue itself will protect the core from moisture penetration. The decorative upper layer 3 is constituted by a decorative paper impregnated with melamine formaldehyde resin. One or more layers of so-called overlay paper of α-cellulose which is impregnated melamine formaldehyde resin may possibly be placed on top of this.
One or a few of these layers may be sprinkled with hard particles of a aluminium oxide, silicon carbide or silicon oxide during the impregnation in order to improve the abrasion resistance. The lower side 7 may suitably be surface treated with lacquer or a layer of paper and resin.
The arrow illustrates how next design carrying floor element 1 is joined with the previously installed ones.
The floor elements 1 are at their edges 2 provided with holes 4, which holes 4 extend inwards from the edge 2 mainly parallel with the decorative upper layer 3.
The holes are arranged on a predetermined distance from the decorative upper layer 3 and on a predetermined distance from the closest corner (
The holes 4 are provided with an inner gripping edge 4′ which is achieved by milling a groove 4″ from the lower side 7. See also
The invention is not limited by the embodiments shown, since these can be varied in different ways within the scope of the invention. It is for example most advantageous to use glue when the floor elements 1 are to be joined even when embodiments with holes 4 having gripping edges 4′ and guiding means with resilient protrusions 70 are used. These are foremost used for positioning the floor elements 1 so that gaps can be avoided and that a designed installation can be achieved by the one not skilled in the art without any need of special tools.
Floor elements 1 most often also includes a core covered with an upper decorative layer 3. The core is most often comprised by wood particles or wood fibre bonded with resin or glue. It is advantageous to surface treat the area around the joint if the floor is to be exposed to moisture since the wood of the core is sensitive to moisture. This surface treatment may suitably include resin, wax or some kind of lacquer. It is not necessary to surface treat the joint if it is to be glued as the glue itself will protect the core from moisture penetration. The decorative upper layer 3 is constituted by a decorative paper impregnated with melamine formaldehyde resin. One or more layers of so-called overlay paper of a-cellulose which is impregnated melamine formaldehyde resin may possibly be placed on top of this. One or a few of these layers may be sprinkled with hard particles of a-aluminium oxide, silicon carbide or silicon oxide during the impregnation in order to improve the abrasion resistance. The lower side 7 may suitably be surface treated with lacquer or a layer of paper and resin.
In
In the alternative installation method of
Still further, new panel D may be simultaneously assembled with short side 402 of panel C and the long sides 404 and 405 of panels A and B by exerting a force in the direction of arrow 202 as shown in
Thus, we have disclosed not only a configuration of making panels having unique tongue and groove configurations which permit “glueless” assembly of the panels by a click system, but also a method of assembling such panels into a finished structure, such as a floor.
This application is a C-I-P of U.S. application Ser. No. 10/019,649, filed Feb. 22, 2002, now U.S. Pat. No. 6,729,091, which is a 35 USC 371 National Phase of PCT/SE2000/01385 filed Jun. 30, 2000; and a continuation-in-part of U.S. application Ser. No. 10/158,945, filed Jun. 3, 2002, and a continuation-in-part of U.S. application Ser. No. 10/642,139, filed Aug. 18, 2003, now U.S. Pat. No. 7,131,242 which is a division of U.S. application Ser. No. 10/195,408, filed. Jul. 16, 2002, now U.S. Pat. No. 6,606,834, which is a continuation of U.S. application Ser. No. 09/705,916, filed Nov. 6, 2000, now U.S. Pat. No. 6, 421,970, each of which is incorporated herein in its entirety.
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| Number | Date | Country | |
|---|---|---|---|
| 20050097860 A1 | May 2005 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 10195408 | Dec 2002 | US |
| Child | 10158945 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 09705916 | Nov 2000 | US |
| Child | 10195408 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 10019649 | US | |
| Child | 10835542 | US | |
| Parent | 10158945 | Jun 2002 | US |
| Child | 10019649 | US |