Floor element with guiding means

Information

  • Patent Grant
  • 7877956
  • Patent Number
    7,877,956
  • Date Filed
    Friday, April 30, 2004
    21 years ago
  • Date Issued
    Tuesday, February 1, 2011
    14 years ago
Abstract
Floor element (1), which is mainly in the form of a board with triangular, quadratic, rectangular, rhomboidal or polygonal shape as seen from above. The floor element (1) is provided with edges (2), a lower side (7) and a decorative upper layer (3). The floor elements (1), which are intended to be joined via tongue and groove are on at least two opposite edges (2), preferably on all edges (2) provided with holes (4). The holes (4) extends inwards from the edge (2) mainly parallel to the decorative upper layer (3). The holes (4) are arranged on a predetermined distance from the decorative upper layer (3) and on a predetermined distance from a closest corner between two adjacent edges (2), whereby the holes (4) are intended to receive each one part of a guiding means (6).
Description
BACKGROUND

1. Field of the Invention


The present invention relates to floor elements which are joined by means of tongue, groove and separate guiding means.


2. Description of the Related Arts


Prefabricated board shaped floor elements which are provided with tongue and groove at the edges are common nowadays. They are very easy to install whereby this can be accomplished by the average handy man. Such floor elements can, for example, be made of solid wood, fibre board or particle board. These are most often provided with a surface layer such as a lacquer or some type of laminate.


The boards are most often installed by being glued together via tongue and groove.


This type of floor is usually installed so that the boards overlap and the latitudinal joint do not coincide. It has therefore not been any reason to guide the relative longitudinal position between the boards. Designed installations is very difficult to achieve without this possibility. One example where it should be desirable to have coinciding latitudinal as well as longitudinal joint is completely quadratic or square floor elements. This is very difficult as scales or a very sure eye and great workman skills is required if a successful end result is to be achieved. It is furthermore very easy to dislodge already installed floor elements when installing new ones. It is also sometimes desired to have latitudinal joints coincide over, for example, every other or every third latitudinal joint, when installing with overlap.


This requirement is foremost present when floor boards with dissimilar decor is used for creating a decorative effect on larger floor surfaces. This requirement goes for quadratic as well as rectangular floor elements.


SUMMARY OF THE INVENTION

It has, through the present invention, been made possible to solve the above mentioned problems, whereby a designed floor installation, even with complex patterns, easily can be installed with great accuracy, even by the average handyman. Thus, the invention relates to floor elements which are mainly in the form of boards with triangular, quadratic, rectangular, rhomboidal or polygonal shape as seen from above. The floor elements are provided with edges, a lower side and a decorative upper layer. The floor elements are intended to be joined by means of tongue and groove. The invention is characterised in that the floor elements are provided, in one embodiment, with holes in at least two opposite edges, preferably all four edges, which holes extends inwards from the edge mainly parallel with the upper layer. The holes are arranged at a predetermined distance from the upper decorative layer and at a predetermined distance from the closest edge between two adjacent edges. The holes are intended to receive one part of a guiding means each.


The holes preferably extend perpendicular to the edge where the holes are arranged. Alternatively, the holes extend parallel to the edge which is adjacent to the edge where the holes are arranged. In cases where the corners of the floor boards are right-angled the holes preferably extends perpendicular to the edge where they are arranged and parallel to the edge which is adjacent to the edge where they are arranged.


According to one embodiment of the invention, the floor element has four edges with the same length. Each edge is suitably provided with each one hole group of two holes. The holes have, in each hole group, been arranged on a mutual distance of N from each other and that the distance between a hole and its closest edge is N/2, whereby the length of the edge is 2N.


According to a second embodiment of the invention the floor element has two opposite edges with larger length than the two remaining edges. The two shorter edges are suitably provided with each one hole group of two holes. The holes have, in each hole group, been arranged on a mutual distance of N from each other and that the distance between a hole and its closest edge is N/2, whereby the length of the edge is 2N. The two long side edges are provided with each one hole group of three or more holes of which the outermost are arranged on a distance of L/2 from the closest edge while the distance between two adjacent holes arranged on the long sides is L, whereby the length of the long side edge is an integer larger than 3L, preferably smaller than 30L.


The two long side edges are alternatively provided with each one hole group of three or more holes, of which the outermost holes are arranged on a distance of L/2 from the respective closest corner between two adjacent edges. The distance between two adjacent holes arranged on the long side edge is L, 2L, 3L, 4L, 5L or combinations thereof. The length L is in both cases suitably equal to the length N.


The holes are suitably provided with an inner, gripping edge. The holes are thereby suitably provided with an inner gripping edge by milling a groove from the lower side. This groove is then suitably perpendicular to the hole and thereby parallel to the edge where the hole, which is intersected by the groove, is arranged. The hole may alternatively be provided with an inner gripping edge by milling a step with larger diameter than the hole, on a predetermined depth.


The guiding means are then suitably provided with each two ends which each are provided with one or more resilient projections. These projections are intended to interact with the gripping edges of the holes.





BRIEF DESCRIPTION OF THE DRAWINGS

The invention is further illustrated by means of enclosed figures showing different embodiments of a flooring material according to the present invention whereby,



FIG. 1
a shows, seen from above, an embodiment of a floor element 1 with a quadratic surface.



FIG. 1
b shows the embodiment from FIG. 1a showed from the side.



FIG. 2 shows, seen from above, a second embodiment of a floor element 1 with a rectangular surface.



FIG. 3 shows, seen from above, yet another embodiment of a floor element 1 with a rhomboidal surface.



FIG. 4 shows, seen from above, yet another embodiment of a floor element 1 with a hexagonal surface.



FIG. 5 shows, seen from above, yet another embodiment of a floor element 1 with a rectangular surface.



FIG. 6 shows, seen from above an embodiment of the invention where quadratic floor elements 1 according to FIG. 1 and rectangular floor elements 1 according to FIG. 5 together form a so-called designed installation.



FIG. 7 shows, seen from above, an embodiment of the invention where quadratic floor elements from FIG. 1 form a so-called designed installation.



FIG. 8 shows, seen from above, an embodiment of the invention where rectangular floor elements according to FIG. 2 form a so-called designed installation.



FIG. 9 shows, seen from above an embodiment of the invention where rectangular floor elements according to FIG. 5 form a so-called designed installation.



FIG. 10 shows, seen from above, an embodiment where rhomboidal floor elements according to FIG. 2 form a so-called designed installation.



FIG. 11 shows, seen from above, an embodiment of the invention where rhomboidal floor elements according to FIG. 2 and hexagonal floor elements according to FIG. 4 together form a so-called designed installation.



FIG. 12 shows, in cross-section, parts of two floor elements 1 and a guiding means 6 according to one embodiment of the invention.



FIG. 13 shows, in cross-section, parts of two floor elements 1 and a guiding means 6 according to a second embodiment of the invention.



FIG. 14 shows, in cross-section, parts of two floor elements 1 and a guiding means 6 according to yet another embodiment of the invention.



FIG. 15 shows, seen from below, parts of the floor element 1 showed in FIG. 13.



FIGS. 16-19 disclose various methods of assembling the panels into a finished structure, such as a floor.





DETAILED DESCRIPTION OF THE INVENTION

Accordingly, FIG. 1a shows, seen from above, an embodiment of a floor element 1 with a quadratic or square surface, while FIG. 1b shows the embodiment from FIG. 1 as seen from the side. The floor element 1 is provided with edges 2, a lower side 7 and a decorative upper layer 3. The floor element 1 is also provided with groove 11 and tongue 12. The floor element 1 is, preferably, in all edges 2 provided with holes 4, which holes typically extend inwards from the edge 2 mainly parallel to the upper decorative layer 3. The holes 4 are intended to receive each one part of a guiding means 6 (FIG. 12). The holes 4 extend parallel to the edge 2 which is closest adjacent to the edge 2 where the holes 4 are arranged. The floor elements 1 are on each edge 2 provided with each one hole group of two holes 3. The holes have, in each hole group, been arranged on a mutual distance of N. The distance between each hole 4 and its closest corner between two adjacent edges is N/2. the length of the edge is hereby 2N.



FIG. 2 shows, seen from above, a second embodiment of a floor element 1 with a rectangular surface. The floor element 1 is provided with edges 2, a lower side 7 and a decorative upper layer 3. The floor element 1 is also provided with groove 11 and tongue 12. The floor element 1 is in all edges 2 provided with holes 4, which holes extend inwards from the edge 2, mainly parallel to the upper decorative surface 3. The holes 4 are intended to receive each one part of a guiding means 6 (FIG. 12). The holes 4 extend parallel to the edge 2 which is closest adjacent to the edge 2 where the holes 4 are arranged. The two shorter edges 2 are each provided with each one hole group of two holes 4, which holes have, in each hole group, been arranged on a mutual distance of N. The distance between each hole 4 and its closest corner between two adjacent edges is N/2. The length of the edge is hereby 2N. The two longer edges are provided with one hole group of five holes 4 each. The outermost holes has been arranged on a distance L/2 from its respective closest edge 2 while the distance between two adjacent holes 4, on the two longer edges 2, is L. The length of the longer edge 2 is thereby 5L. The length L is equal to the length N.



FIG. 3 shows, seen from above, yet another embodiment of a floor element 1 with rhomboidal surface. The floor element 1 is provided with edges 2, a lower side 7 and a decorative upper layer 3. The floor element 1 is also provided with groove 11 and tongue 12. The floor element 1 is in all edges 2 provided with holes 4, which holes extends inwards from the edge 2, mainly parallel to the upper decorative surface 3. The holes 4 are intended to receive each one part of a guiding means 6 (FIG. 12). The holes 4 extend parallel to the edge 2 which is closest adjacent to the edge 2 where the holes 4 are arranged.


According to an alternative embodiment the holes extend parallel to the edge 2 which is adjacent to the edge 2 where the holes 4 are arranged. This orientation of the holes 4 facilitates certain forms of design installations.


The floor element 1 may on all edges 2 be provided with each one hole group of two holes 4. The holes 4 have, in each hole group, been arranged on a mutual distance of N. The distance between each hole 4 and its closest corner between two adjacent edges is N/2. The length of the edge is hereby 2N.



FIG. 4 shows, seen from above, yet another embodiment of a floor element 1 with a hexagonal surface. The floor element 1 is provided with edges 2, a lower side 7 and a decorative upper layer 3. The floor element 1 is also provided with groove 11 and tongue 12. The floor element 1 is on all edges 2 provided with holes 4, which holes 4 extend inwards from the edge 2, mainly parallel to the upper decorative surface 3. The holes 4 are intended to receive each one part of a guiding means 6 (FIG. 12). The holes 4 extend parallel to the edge 2 which is closest adjacent to the edge 2 where the holes 4 are arranged. The floor element 1 is on all edges 2 provided with each one hole group of two holes 4. The holes 4 have, in each hole group, been arranged on a mutual distance of N. The distance between each hole 4 and its closest corner between two adjacent edges is N/2. The length of the edge is hereby 2N.



FIG. 5 shows, seen from above, yet another embodiment of a floor element 1 with rectangular surface. The floor element 1 is provided with edges 2, a lower side 7 and a decorative upper layer 3. The floor element 1 is also provided with groove 11 and tongue 12. The floor element 1 is in all edges 2 provided with holes 4, which holes extend inwards from the edge 2, mainly parallel to the upper decorative surface 3. The holes 4 are intended to receive each one part of a guiding means 6 (FIG. 12). The holes 4 extends perpendicular to the edge 2 where the holes 4 are arranged. The holes 4 furthermore extend parallel to the edge 2 which is closest adjacent to the edge 2 where the holes 4 are arranged. The two longer edges 2 are provided with one hole group of eight holes 4 each. The outermost holes has been arranged on a distance L/2 from its respective closest edge 2 while the distance between two adjacent holes 4, on the two longer edges 2, is L and 3L respectively. The length of the longer edge 2 is thereby 12L. The length of the shorter edges 2 is 2L.


The floor element may also, as shown in FIG. 2, be provided with holes 4 on the two shorter edges 2. These edges 2 are then provided with one hole group of two holes 4 each. The holes 4 are then arranged with a mutual distance of L. The distance between each hole 4 and its closest corner between two edges 2 are L/2.


The length of the edge 2 is as before 2L.



FIG. 6 shows, seen from above, an embodiment of the invention where quadratic floor elements 1 according to FIG. 1 and rectangular floor elements 1 according to FIG. 5 together form a designed installation. Tongue 12 and groove 11 is for the matter of clarity not shown. The quadratic floor elements 1 correspond completely to the one shown in FIG. 1. The rectangular floor elements 1 correspond mainly with the one shown in FIG. 5, the two shorter edges are however provided with holes 4 which correspond to the edges 2 of the quadratic floor element 1. The installation can accordingly be initiated by joining five quadratic floor elements 1 by means of one or two guiding means 6 (FIG. 12) per floor element so that a rectangular unit is formed. This may then be joined with a rectangular floor element 1 by means of one or more guiding means so that a part corresponding to 2L of the longer edge on the floor element 1 is left free. The quadratic floor elements 1 may alternatively be joined directly with the rectangular floor element 1 without first having to be joined with each other.


Another rectangular floor element 1 is then joined at an angle, with the already joined floor elements 1. One or more guiding means are used also here for the positioning of the floor elements 1. Further quadratic floor elements 1 are added to the already installed floor elements 1 until a square consisting of twenty-five quadratic floor elements 1 is formed. Another two rectangular floor elements 1 are then assembled at an angle so that the four rectangular floor elements 1 together forms a frame around the quadratic floor elements 1. Guiding means 6 are foremost used for the positioning the rectangular floor elements 1 to each other as they give the main shape of the installation pattern. Guiding means 6 should however be used on at least every first row of quadratic floor elements 1. The arrows illustrates how further floor elements 1 are joined with the previously installed.


A floor element 1 most often includes a core covered with an upper decorative layer 3. The core is most often comprised by wood particles or wood fibre bonded with resin or glue. It is advantageous to surface treat the area around the joint if the floor is to be exposed to moisture since the wood of the core is sensitive to moisture. This surface treatment may suitably include resin, wax or some kind of lacquer. It is not necessary to surface treat the joint if it is to be glued as the glue itself will protect the core from moisture penetration. The decorative upper layer 3 is constituted by a decorative paper impregnated with melamine formaldehyde resin. One or more layers of so-called overlay paper of α-cellulose which is impregnated melamine formaldehyde resin may possibly be placed on top of this.


One or a few of these layers may be sprinkled with hard particles of a aluminium oxide, silicon carbide or silicon oxide during the impregnation in order to improve the abrasion resistance. The lower side 7 may suitably be surface treated with lacquer or a layer of paper and resin.



FIG. 7 shows, seen from above, an embodiment of the invention where quadratic floor elements 1 according to FIG. 1 form a so-called designed installation. The quadratic floor elements 1 correspond completely with the ones shown in FIG. 1. The installation can accordingly be initiated by joining quadratic floor elements 1 by means of one or two guiding means 6 (FIG. 12) per floor element 1 so that a unit is formed. The floor elements 1 can be joined so that both longitudinal and latitudinal joints coincides or so that the longitudinal and latitudinal joints are displaced by 1 N, i.e., half of the floor element edge. Guiding means 6 are foremost used for positioning the rows towards another so that the latitudinal joints coincides over the whole floor without forming curves. It is not necessary to use guiding means 6 on every floor element 1. Guiding means 6 should, however, at least be used when joining the outer rows of quadratic floor elements 1.



FIG. 8 shows, seen from above, an embodiment of the invention where rectangular floor elements according to FIG. 2 form a so-called designed installation. The groove 11 and tongue is for the sake of clarity not shown. The rectangular floor elements 1 correspond completely with the one shown in FIG. 2. The installation can accordingly be initiated by joining two or more floor elements to a row by means of on or more guiding means 6 (FIG. 12) per floor element 1 so that a unit is formed. Further rows are then added to this first row. At least one guiding means 6 per row is used. These should be placed closest to the most visible pattern, which in the FIG. 8 is illustrated by a number of darker boards, comparable to a crosswalk, if only a few guiding means 6 is used. It is however advantageous to use a full set of guiding means 6 when installing at least the first row of floor elements 1.



FIG. 9 shows, seen from above, an embodiment of the invention where rectangular floor elements 1 according to FIG. 5 form a so-called designed installation. The groove 11 and tongue is for the sake of clarity not shown. The installation corresponds in the main with the one illustrated in FIG. 8. The floor is however installed so that the latitudinal joints coincides over every third row.


The arrow illustrates how next design carrying floor element 1 is joined with the previously installed ones.



FIG. 10 shows, seen from above, an embodiment of the invention where rhomboidal floor elements according to FIG. 3 forms a more advanced designed installation. The holes 4 (FIG. 3) are however arranged parallel to the edge 2 which is closest to the edge 2 where the holes 4 are arranged. The groove 11 and tongue is for the sake of clarity not shown. Six rhomboidal floor elements 1 with a dark design are assembled by means of guiding means 6 so that the shape of a six-pointed star is formed. a number of rhomboidal floor elements 1 with a lighter design may then be joined around the already installed floor elements 1 by means of guiding means 6. Arrows illustrate how further floor elements 1 are joined with the already installed ones.



FIG. 11 shows further, seen from above, an embodiment of the invention where rhomboidal floor elements 1 according to FIG. 2 and hexagonal floor elements according to FIG. 4 together form an advanced designed installation. The holes 4 (FIG. 3) of the rhomboidal floor elements 1 are however arranged parallel to the edge 2 which is closest to the edge 2 where the holes 4 are arranged. The groove 11 and tongue is for the sake of clarity not shown. The floor elements 1 are gradually joined by means of guiding means 6. Arrows illustrate how further floor elements 1 are joined with the previously installed.



FIG. 12 shows, in cross-section, parts of two floor elements 1 and one guiding means 6 according to one embodiment of the invention. The floor elements 1 are provided with edges 2, a lower side 7 and a decorative upper layer 3. The floor elements 1 are intended to be joined by means of tongue 12 and groove 11. The floor elements 1 are at their edges 2 provided with holes 4, which holes 4 extend inwards from the edge 2 mainly parallel with the decorative upper layer 3. The holes are arranged on a predetermined distance from the decorative upper layer 3 and on a predetermined distance from the closest corner (FIG. 1) between two adjacent edges 2. The holes 4 are intended to each receive one part of a guiding means 6.



FIG. 13 shows, in cross-section, parts of two floor elements 1 and one guiding means 6 according to another embodiment of the invention. The floor elements 1 are provided with edges 2, a lower side 7 and a decorative upper layer 3. The floor elements 1 are intended to be joined by means of tongue 12 and groove 11. The floor elements 1 are at their edges 2 provided with holes 4, which holes 4 extend inwards from the edge 2 mainly parallel with the decorative upper layer 3. The holes are arranged on a predetermined distance from the decorative upper layer 3 and on a predetermined distance from the closest corner (FIG. 1) between two adjacent edges 2. The holes 4 are intended to each receive one part of a guiding means 6. The holes 4 are provided with an inner gripping edge 4′ which is achieved by milling a groove 4″ from the lower side 7. See also FIG. 15. The groove 4″ is perpendicular to the hole 4 and thereby parallel to the edge 2 where the hole 4, which is intersected by the groove 4″, is arranged. The guiding means 6 is provided with two ends 6′ each, which each are provided several resilient protrusions 60 which are intended to interact with gripping edges 4′ of the holes 4 during assembly.



FIG. 14 shows, in cross-section, parts of two floor elements 1 and one guiding means 6 according to yet another embodiment of the invention. The floor elements 1 are provided with edges 2, a lower side 7 and a decorative upper layer 3. The floor elements 1 are intended to be joined by means of tongue 12 and groove 11.


The floor elements 1 are at their edges 2 provided with holes 4, which holes 4 extend inwards from the edge 2 mainly parallel with the decorative upper layer 3.


The holes are arranged on a predetermined distance from the decorative upper layer 3 and on a predetermined distance from the closest corner (FIG. 1) between two adjacent edges 2. The holes 4 are intended to each receive one part of a guiding means 6. The holes 4 are provided with an inner gripping edge 4′ which is achieved by milling a step with larger diameter than the holes 4 on a predetermined depth after the drilling. The guiding means 6 is provided with two ends 6′ each, which each are provided several resilient protrusions 60 which are intended to interact with gripping edges 4′ of the holes 4 during assembly.



FIG. 15 shows, seen from below, parts of the floor element 1 shown in FIG. 13.


The holes 4 are provided with an inner gripping edge 4′ which is achieved by milling a groove 4″ from the lower side 7. See also FIG. 13. The groove 4″ is perpendicular to the hole 4 and thereby parallel to the edge 2 where the hole 4, which is intersected by the groove 4″, is arranged.


The invention is not limited by the embodiments shown, since these can be varied in different ways within the scope of the invention. It is for example most advantageous to use glue when the floor elements 1 are to be joined even when embodiments with holes 4 having gripping edges 4′ and guiding means with resilient protrusions 70 are used. These are foremost used for positioning the floor elements 1 so that gaps can be avoided and that a designed installation can be achieved by the one not skilled in the art without any need of special tools.


Floor elements 1 most often also includes a core covered with an upper decorative layer 3. The core is most often comprised by wood particles or wood fibre bonded with resin or glue. It is advantageous to surface treat the area around the joint if the floor is to be exposed to moisture since the wood of the core is sensitive to moisture. This surface treatment may suitably include resin, wax or some kind of lacquer. It is not necessary to surface treat the joint if it is to be glued as the glue itself will protect the core from moisture penetration. The decorative upper layer 3 is constituted by a decorative paper impregnated with melamine formaldehyde resin. One or more layers of so-called overlay paper of a-cellulose which is impregnated melamine formaldehyde resin may possibly be placed on top of this. One or a few of these layers may be sprinkled with hard particles of a-aluminium oxide, silicon carbide or silicon oxide during the impregnation in order to improve the abrasion resistance. The lower side 7 may suitably be surface treated with lacquer or a layer of paper and resin.



FIGS. 16-19 are illustrative of various ways to assemble the panels according to the invention. In each of these Figs. A and B represent two panels assembled in a first row, C represents a first panel assembled in a second row and D represents a new panel to be assembled so as to adjoin said first and second rows. All of such new panels D are assembled by horizontally pushing the new panel D in one of the following steps.


In FIG. 16, new panel D is engaged at its “short side” 401 with a short side 402 of panel C and is horizontally pushed in the direction of arrow 501 so as to slide along the short side 402 of panel C with panel D's respective locking means, for example, upper and lower snapping webs, are received in the respective upper and lower snapping grooves of panel C and until the “long sides” 403 of panel D engages with the edges 404, 405 of panels A and B.


In the alternative installation method of FIG. 17, new panel D is engaged at its long side 403 with the long side 405 of panel B and horizontally moved along arrow 602 until panel D's short side 401 engages with short side 402 of panel C. The horizontal motion does not require that any of the panels be “tilted” or “angled” out of the plane of the paper in order to joint the new panel D with any of the previously laid panels A-C.


Still further, new panel D may be simultaneously assembled with short side 402 of panel C and the long sides 404 and 405 of panels A and B by exerting a force in the direction of arrow 202 as shown in FIG. 18. In one preferred embodiment, a special tapping block (not shown) configured to engage with the tongue and groove segments of new panel D can be used to horizontal urge panel D into simultaneous engagement with each of panels A, B, and C.



FIG. 19 shows a “double” horizontal push method of assembling a new panel into engagement with previously laid panels. In this embodiment, new panel D is placed with its long side 403 at a distance (for instance, 2 cm) from the long sides 404 and 405 of panels A and B, respectively. Then the new panel D is pushed horizontally in the direction of arrow “a” until the short side of 401 of panel D snaps together with the short side 402 of panel C. Then, panel D is pushed horizontally in the direction of arrow “b” (while still engaged with panel C along the joint formed by short side 402 of panel C and short side 401 of panel D) until the side 403 of panel D snaps together with the long sides 404 and 405 of panels A and B, respectively.


Thus, we have disclosed not only a configuration of making panels having unique tongue and groove configurations which permit “glueless” assembly of the panels by a click system, but also a method of assembling such panels into a finished structure, such as a floor.

Claims
  • 1. A method for forming a surface comprising: assembling a plurality of panels to form a first row of panels with the panels in the first row being assembled edge to edge; each of said panels having an upper surface, which when assembled with at least one adjacent panel forms part of said surface; at least one edge of each of the panels having a portion comprising at least one of a tongue and a groove;attaching a first panel in a second row to at least two panels in said first row, such that an edge of said first panel is mated with at least two panels of the first row through a tongue and groove joint and engaging locking elements to lock said first and said at least two panels to each other;relatively sliding a new panel in a horizontal direction into position in said second row, such that an edge of said second panel is mated by a tongue and groove joint with at least one panel of the first row and locking the new panel to at least one panel of the first row by engaging locking elements;moving by horizontal motion said new panel toward said first panel of the second row to join an edge of said first panel to an edge of said new panel while said new panel remains locked to said at least one panel of the first row.
  • 2. The method of claim 1, wherein said panels of said first row of panels comprise opposing long sides and opposing short sides, whereby said new panel is slid along one of said long sides of a panel of said first row.
  • 3. The method of claim 1, wherein said first panel of said second row comprises opposing long sides and opposing short sides, whereby said attaching step comprises attaching one of said long sides of said first panel to at least one panel of said first row.
  • 4. The method of claim 1, wherein said new panel comprises opposing long sides and opposing short sides, whereby one of said long sides is mated with at least one panel of said first row.
  • 5. The method of claim 4, wherein said first panel of said second row comprises opposing long sides and opposing short sides, whereby said attaching step comprises attaching one of said long sides of said first panel to at least one panel of said first row.
  • 6. The method of claim 1, wherein said joined edge comprises locking elements.
  • 7. The method of claim 1, whereby said relative sliding step and said moving step are performed simultaneously.
  • 8. The method of claim 1, whereby said relative sliding step is performed before said moving step.
  • 9. A floor formed by the method of claim 1.
  • 10. The method according to claim 1 wherein the locking elements are elements separate from the panels, and the method further comprises inserting the locking elements into holes in the panels.
  • 11. The method according to claim 10 wherein the locking elements comprise resilient protrusions.
  • 12. The method according to claim 11 further comprising resilient protrusions interacting with gripping edges on holes in the panels.
  • 13. A method for forming a surface comprising: assembling a plurality of panels to form a first row of panels with the panels in the first row being assembled edge to edge; each of said panels having an upper surface, which when assembled with at least one adjacent panel forms part of said surface;attaching a first panel in a second row to at least two panels in said first row by tongue and groove elements, such that an edge of said first panel is mated with at least two panels of the first row and engaging guiding elements to lock the panels together;relatively sliding a new panel in a horizontal direction into position in said second row, such that an edge of said second panel is mated with at least one panel of the first row by tongue and groove elements;moving by horizontal motion said new panel toward said first panel of the second row to join an edge of said first panel to an edge of said new panel.
CROSS REFERENCE TO RELATED APPLICATIONS

This application is a C-I-P of U.S. application Ser. No. 10/019,649, filed Feb. 22, 2002, now U.S. Pat. No. 6,729,091, which is a 35 USC 371 National Phase of PCT/SE2000/01385 filed Jun. 30, 2000; and a continuation-in-part of U.S. application Ser. No. 10/158,945, filed Jun. 3, 2002, and a continuation-in-part of U.S. application Ser. No. 10/642,139, filed Aug. 18, 2003, now U.S. Pat. No. 7,131,242 which is a division of U.S. application Ser. No. 10/195,408, filed. Jul. 16, 2002, now U.S. Pat. No. 6,606,834, which is a continuation of U.S. application Ser. No. 09/705,916, filed Nov. 6, 2000, now U.S. Pat. No. 6, 421,970, each of which is incorporated herein in its entirety.

US Referenced Citations (300)
Number Name Date Kind
208036 Robley Sep 1878 A
213740 Conner Apr 1879 A
308313 Gerike Nov 1884 A
662458 Nagel Nov 1900 A
714987 Wolfe Dec 1902 A
753791 Fulghum Mar 1904 A
769355 Platow Sep 1904 A
832003 Torrence Sep 1906 A
877639 Galbraith Jan 1908 A
898381 Mattison Sep 1908 A
1097986 Moritz May 1914 A
1124228 Houston Jan 1915 A
1137197 Ellis Apr 1915 A
1140958 Cowan May 1915 A
1319286 Johnson et al. Oct 1919 A
1357713 Lane Nov 1920 A
1407679 Ruchrauff Feb 1922 A
1454250 Parsons May 1923 A
1468288 Fen Sep 1923 A
1510924 Daniels et al. Oct 1924 A
1540128 Houston Jun 1925 A
1575821 Daniels Mar 1926 A
1602256 Sellin Oct 1926 A
1602267 Karwisde Oct 1926 A
1615096 Myers Jan 1927 A
1622103 Fulton Mar 1927 A
1622104 Fulton Mar 1927 A
1637634 Carter Aug 1927 A
1644710 Crooks Oct 1927 A
1660480 Daniels Feb 1928 A
1714738 Smith May 1929 A
1718702 Pfiester Jun 1929 A
1734826 Pick Nov 1929 A
1764331 Moratz Jun 1930 A
1772417 Ellinwood Aug 1930 A
1776188 Langbaum Sep 1930 A
1778069 Fetz Oct 1930 A
1787027 Wasleff Dec 1930 A
1823039 Gruner Sep 1931 A
1843024 Werner Jan 1932 A
1854396 Davis Apr 1932 A
1859667 Gruner May 1932 A
1898364 Gynn Feb 1933 A
1906411 Potvin Apr 1933 A
1913342 Schaffert Jun 1933 A
1929871 Jones Oct 1933 A
1940377 Storm Dec 1933 A
2044216 Klages Jan 1934 A
1953306 Moratz Apr 1934 A
1978075 Butterworth Oct 1934 A
1986739 Mitte Jan 1935 A
1988201 Hall Jan 1935 A
1991701 Roman Feb 1935 A
2004193 Cherry Jun 1935 A
2015813 Nielsen Oct 1935 A
2027292 Rockwell Jan 1936 A
2045067 Bruce Jun 1936 A
2049571 Schuck Aug 1936 A
2100238 Burgess Nov 1937 A
2138085 Birtles Nov 1938 A
2141708 Elmendorf Dec 1938 A
2142305 Davis Jan 1939 A
1706924 Kane Mar 1939 A
2194086 Horn Mar 1940 A
2199938 Kloote May 1940 A
2222137 Bruce Nov 1940 A
2245497 Potchen Jun 1941 A
2266464 Kraft Dec 1941 A
2276071 Scull Mar 1942 A
2282559 Byers May 1942 A
2324628 Kahr Jul 1943 A
2363429 Lowry Nov 1944 A
2398632 Frost et al. Apr 1946 A
2430200 Wilson Nov 1947 A
2491498 Kahr Dec 1949 A
2729584 Foster Jan 1956 A
2740167 Rowley Apr 1956 A
2780253 Joa Feb 1957 A
2808624 Sullivan Oct 1957 A
2831223 DeShazor Apr 1958 A
2894292 Gramelspacher Jul 1959 A
2952341 Weller Sep 1960 A
2996751 Roby Aug 1961 A
3045294 Livezey, Jr. Jul 1962 A
3090082 Bauman May 1963 A
3100556 Ridder Aug 1963 A
3125138 Bolenbach Mar 1964 A
3128851 Deridider et al Apr 1964 A
3141392 Schneider Jul 1964 A
3148482 Neale Sep 1964 A
3162906 Dudley Dec 1964 A
3182769 de Ridder May 1965 A
3199258 Jentoft Aug 1965 A
3203149 Soddy Aug 1965 A
3253377 Schakel May 1966 A
3267630 Omholt Aug 1966 A
3282010 King, Jr. Nov 1966 A
3286425 Brown Nov 1966 A
3310919 Bue et al. Mar 1967 A
3331171 Hallock Jul 1967 A
3347048 Brown et al. Oct 1967 A
3362127 McGowan Jan 1968 A
3363382 Forrest Jan 1968 A
3373071 Fuerst Mar 1968 A
3387422 Wanzer Jun 1968 A
3460304 Braeuninger et al. Aug 1969 A
3473278 Gossen Oct 1969 A
3479784 Massagli Nov 1969 A
3481810 Waite Dec 1969 A
3488828 Gallagher Jan 1970 A
3508369 Tennison Apr 1970 A
3526420 Brancaleone Sep 1970 A
3535844 Glaros Oct 1970 A
3538665 Gohner Nov 1970 A
3538819 Gould at al. Nov 1970 A
3553919 Omholt Jan 1971 A
3555762 Costanzo, Jr. Jan 1971 A
3570205 Payne Mar 1971 A
3657852 Worthington et al. Apr 1972 A
3665666 Delcroix May 1972 A
3671369 Kvalheim et al. Jun 1972 A
3687773 Wangborg Aug 1972 A
3694983 Couquet Oct 1972 A
3696575 Armstrong Oct 1972 A
3714747 Curran Feb 1973 A
3720027 Christensen Mar 1973 A
3731445 Hoffmann et al. May 1973 A
2644552 MacDonald Jul 1973 A
3745726 Thom Jul 1973 A
3759007 Thiele Sep 1973 A
3760544 Hawes Sep 1973 A
3768846 Hensley et al. Oct 1973 A
3778958 Fowler Dec 1973 A
3798111 Lana et al. Mar 1974 A
3807113 Turner Apr 1974 A
3810707 Tungseth May 1974 A
3859000 Webster Jan 1975 A
3884328 Williams May 1975 A
3902293 Witt et al. Sep 1975 A
3908053 Hettich Sep 1975 A
3921312 Fuller Nov 1975 A
3936551 Elmendorf et al. Feb 1976 A
3988187 Witt et al. Oct 1976 A
4067155 Ruff Jan 1978 A
4074496 Fischer Feb 1978 A
4090338 Bourgade May 1978 A
4099358 Compaan Jul 1978 A
4158335 Belcastro Jun 1979 A
4169688 Toshio Oct 1979 A
4186539 Harmon et al. Feb 1980 A
4198455 Spiro et al. Apr 1980 A
4242390 Nemeth Dec 1980 A
4292774 Mairle Oct 1981 A
4299070 Oltmanns et al. Nov 1981 A
4316351 Ting Feb 1982 A
4390580 Donovan et al. Jun 1983 A
4426820 Terbrack et al. Jan 1984 A
4449346 Tremblay May 1984 A
4455803 Kornberger Jun 1984 A
4461131 Pressel Jul 1984 A
4471012 Maxwell Sep 1984 A
4501102 Knowles Feb 1985 A
4504347 Munk et al. Mar 1985 A
4561233 Harter et al. Dec 1985 A
4571910 Cosentino Feb 1986 A
4612745 Hovde Sep 1986 A
4641469 Wood Feb 1987 A
4643237 Rosa Feb 1987 A
4653242 Ezard Mar 1987 A
4703597 Eggemar Nov 1987 A
4715162 Brightwell Dec 1987 A
4733510 Werner Mar 1988 A
4736563 Bilhorn Apr 1988 A
4738071 Ezard Apr 1988 A
4757658 Kaempen Jul 1988 A
4769963 Meyerson Sep 1988 A
4796402 Pajala Jan 1989 A
4819932 Trotter, Jr. Apr 1989 A
4831806 Niese et al. May 1989 A
4845907 Meek Jul 1989 A
4893449 Kemper Jan 1990 A
4905442 Daniels Mar 1990 A
4940503 Lindgren et al. Jul 1990 A
5029425 Bogataj Jul 1991 A
5034272 Lindgren et al. Jul 1991 A
5050362 Tal et al. Sep 1991 A
5074089 Kemmer Dec 1991 A
5086599 Meyerson Feb 1992 A
5113632 Hanson May 1992 A
5117603 Weintraub Jun 1992 A
5148850 Urbanick Sep 1992 A
5155952 Herwegh Oct 1992 A
5165816 Parasin Nov 1992 A
5179812 Hill Jan 1993 A
5216861 Meyerson Jun 1993 A
5244303 Hair Sep 1993 A
5247773 Weir Sep 1993 A
5253464 Nilsen Oct 1993 A
5259162 Nicholas Nov 1993 A
5271564 Smith Dec 1993 A
5274979 Tsai Jan 1994 A
5295341 Kajiwara Mar 1994 A
5325649 Kajiwara Jul 1994 A
5344700 McGath et al. Sep 1994 A
5348778 Knipp et al. Sep 1994 A
5349796 Meyerson Sep 1994 A
5365713 Nicholas Nov 1994 A
5390457 Sjolander Feb 1995 A
5433806 Pasquali et al. Jul 1995 A
5474831 Nystrom Dec 1995 A
5497589 Porter Mar 1996 A
5502939 Zadok et al. Apr 1996 A
5540025 Takehara et al. Jul 1996 A
5567497 Zegler et al. Oct 1996 A
5570554 Searer Nov 1996 A
5581967 Glatz Dec 1996 A
5597024 Bolyard et al. Jan 1997 A
5618602 Nelson Apr 1997 A
5618612 Gstrein Apr 1997 A
5623799 Kowalski Apr 1997 A
5630304 Austin May 1997 A
5657598 Wilbs Aug 1997 A
5671575 Wu Sep 1997 A
5706621 Pervan Jan 1998 A
5719239 Mirous et al. Feb 1998 A
5736227 Sweet et al. Apr 1998 A
5797237 Finkell, Jr. Aug 1998 A
5823240 Bolyard et al. Oct 1998 A
5827592 Van Gulik et al. Oct 1998 A
5860267 Pervan Jan 1999 A
5888017 Corrie Mar 1999 A
5904019 Kooij et al. May 1999 A
5907934 Austin Jun 1999 A
5935668 Smith Aug 1999 A
5941047 Johansson Aug 1999 A
5943239 Shamblin et al. Aug 1999 A
5945181 Fisher Aug 1999 A
5968625 Hudson Oct 1999 A
5987839 Hamar et al. Nov 1999 A
5987845 Laronde Nov 1999 A
6006486 Moriau et al. Dec 1999 A
6021615 Brown Feb 2000 A
6023907 Pervan Feb 2000 A
6029416 Andersson Feb 2000 A
6094882 Pervan Aug 2000 A
6101778 Martensson Aug 2000 A
6119423 Costantino Sep 2000 A
6134854 Stanchfield Oct 2000 A
6141920 Kemper Nov 2000 A
6148884 Bolyard et al. Nov 2000 A
6158915 Kise Dec 2000 A
6182410 Pervan Feb 2001 B1
6182413 Magnusson Feb 2001 B1
6189283 Bentley Feb 2001 B1
6205639 Pervan Mar 2001 B1
6209278 Tychsen Apr 2001 B1
6216403 Belbeoc'h Apr 2001 B1
6216409 Roy et al. Apr 2001 B1
6219982 Eyring Apr 2001 B1
6230385 Nelson May 2001 B1
6253514 Jobe Jul 2001 B1
6314701 Meyerson Nov 2001 B1
6324803 Pervan Dec 2001 B1
6324809 Nelson Dec 2001 B1
6332733 Hamberger et al. Dec 2001 B1
6345480 Kemper Feb 2002 B1
6345481 Nelson Feb 2002 B1
6365258 Alm Apr 2002 B1
6385936 Schneider May 2002 B1
6397547 Martensson Jun 2002 B1
6418683 Martensson et al. Jul 2002 B1
6421970 Martensson et al. Jul 2002 B1
6438919 Kauseder Aug 2002 B1
6446405 Pervan Sep 2002 B1
6510665 Pervan Jan 2003 B2
6516579 Pervan Feb 2003 B1
6517935 Kornfalt et al. Feb 2003 B1
6532709 Pervan Mar 2003 B2
6550205 Neuhofer Apr 2003 B2
6588165 Wright Jul 2003 B1
6588166 Martensson Jul 2003 B2
6606834 Martensson Aug 2003 B2
6729091 Martensson May 2004 B1
20010029720 Pervan Oct 2001 A1
20020007608 Pervan Jan 2002 A1
20020046528 Pervan et al. Apr 2002 A1
20020095895 Daly et al. Jul 2002 A1
20020100242 Olofsson Aug 2002 A1
20020112433 Pervan Aug 2002 A1
20020127374 Spratling Sep 2002 A1
20020178573 Pervan Dec 2002 A1
20020178674 Pervan Dec 2002 A1
20020178682 Pervan Dec 2002 A1
20030009972 Pervan et al. Jan 2003 A1
20030024199 Pervan et al. Feb 2003 A1
20030033784 Pervan Feb 2003 A1
20030084634 Stanchfield May 2003 A1
20030084636 Pervan May 2003 A1
20030154678 Stanchfield Aug 2003 A1
20040191461 Riccobene Sep 2004 A1
Foreign Referenced Citations (162)
Number Date Country
002214 Aug 2005 AT
199732569 Dec 1999 AU
200020703 Jun 2000 AU
417526 Dec 1936 BE
557844 Mar 1960 BE
1010339 Jun 1998 BE
1010487 Oct 1998 BE
991373 Jun 1976 CA
1169106 Jun 1984 CA
2226286 Dec 1997 CA
2252791 Nov 1998 CA
2289309 Nov 1999 CA
200949 Jan 1939 CH
211877 Jan 1941 CH
1212275 Mar 1966 DE
1534802 Apr 1970 DE
7102476 Jun 1971 DE
2159042 Nov 1971 DE
2101782 Jul 1972 DE
2159042 Jun 1973 DE
2238660 Feb 1974 DE
7402354 May 1974 DE
2502992 Jul 1976 DE
2616077 Oct 1977 DE
2917025 Nov 1980 DE
31 04 519 Feb 1981 DE
3041781 Jun 1982 DE
3214207 Nov 1982 DE
3306609 Sep 1984 DE
3343601 Jun 1985 DE
8604004 Apr 1986 DE
3512204 Oct 1986 DE
3246376 Feb 1987 DE
3246376 May 1987 DE
3544845 Jun 1987 DE
3343601 Dec 1987 DE
3631390 Dec 1987 DE
3640822 Jun 1988 DE
8600241 Apr 1989 DE
4002547-0 Aug 1991 DE
4134452 Apr 1993 DE
4215273 Nov 1993 DE
9317191 Nov 1993 DE
4242530 Jun 1994 DE
1534278 Feb 1996 DE
29710175 Aug 1997 DE
29711960 Oct 1997 DE
19651149 Jun 1998 DE
19709641 Sep 1998 DE
20001225 Jul 2000 DE
19925248 Dec 2000 DE
20018284 Jan 2001 DE
20017461 Feb 2001 DE
20027461 Mar 2001 DE
10062873 Jul 2002 DE
0248127 Dec 1987 EP
0 220 389 May 1992 EP
0623724 Nov 1994 EP
0652340 May 1995 EP
0698162 Feb 1996 EP
000711886 May 1996 EP
0843763 May 1998 EP
0849416 Jun 1998 EP
0903451 Mar 1999 EP
0855482 Dec 1999 EP
0877130 Jan 2000 EP
0958441 Jan 2000 EP
0974713 Jan 2000 EP
A20969164 Jan 2000 EP
A30969163 Feb 2000 EP
A30969164 Feb 2000 EP
843060 Aug 1984 FI
557844 Aug 1923 FR
1215852 Apr 1960 FR
1293043 Mar 1961 FR
1293043 May 1962 FR
2568295 Jan 1986 FR
2630149 Oct 1989 FR
2637932 Apr 1990 FR
2675174 Oct 1992 FR
2691491 Nov 1993 FR
2691691 Nov 1993 FR
2697275 Apr 1994 FR
2712329 May 1995 FR
2781513 Jan 2000 FR
2785633 May 2000 FR
424057 Feb 1935 GB
585205 Jan 1947 GB
599793 Mar 1948 GB
636423 Apr 1950 GB
812671 Apr 1959 GB
1212983 Nov 1970 GB
1237744 Jun 1971 GB
1348272 Mar 1974 GB
1430423 Mar 1976 GB
2117813 Oct 1983 GB
2126106 Mar 1984 GB
2142670 Jan 1985 GB
2168732 Jun 1986 GB
2243381 Oct 1991 GB
2256023 Nov 1992 GB
812671 Apr 1959 IT
5465528 May 1979 JP
57119056 Jul 1982 JP
3169967 Jul 1991 JP
4106264 Apr 1992 JP
4191001 Jul 1992 JP
5148984 Jun 1993 JP
6-146553 May 1994 JP
6146553 May 1994 JP
656310 Aug 1994 JP
6320510 Nov 1994 JP
752103 Feb 1995 JP
7076923 Mar 1995 JP
7180333 Jul 1995 JP
7300979 Nov 1995 JP
7310426 Nov 1995 JP
7601773 Feb 1975 NL
157871 Jul 1984 NO
305614 May 1995 NO
26931 Nov 1974 PL
363795 Nov 1973 RU
372051 Dec 1974 SE
7114900-9 Dec 1974 SE
450141 Jun 1987 SE
8206934-5 Jun 1987 SE
457737 Jan 1989 SE
501014 Oct 1994 SE
9301595-6 Feb 1995 SE
502994 Mar 1996 SE
509059 Nov 1998 SE
509060 Nov 1998 SE
512290 Feb 2000 SE
512313 Feb 2000 SE
WO 8002155 Oct 1980 WO
WO 8402155 Jun 1984 WO
8402155 Jun 1985 WO
8703839 Jul 1987 WO
9217657 Oct 1992 WO
9313280 Jul 1993 WO
WO 9313280 Jul 1993 WO
9401628 Jan 1994 WO
9426999 Nov 1994 WO
9623942 Aug 1996 WO
9627719 Sep 1996 WO
9627721 Sep 1996 WO
9630177 Oct 1996 WO
9747834 Dec 1997 WO
9822678 May 1998 WO
9824994 Jun 1998 WO
9824995 Jun 1998 WO
9858142 Dec 1998 WO
9901628 Jan 1999 WO
9940273 Aug 1999 WO
9966151 Dec 1999 WO
9966152 Dec 1999 WO
0006854 Feb 2000 WO
0056802 Sep 2000 WO
0063510 Oct 2000 WO
0066856 Nov 2000 WO
0002214 Mar 2001 WO
0120101 Mar 2001 WO
Related Publications (1)
Number Date Country
20050097860 A1 May 2005 US
Divisions (1)
Number Date Country
Parent 10195408 Dec 2002 US
Child 10158945 US
Continuations (1)
Number Date Country
Parent 09705916 Nov 2000 US
Child 10195408 US
Continuation in Parts (2)
Number Date Country
Parent 10019649 US
Child 10835542 US
Parent 10158945 Jun 2002 US
Child 10019649 US