The present invention relates to a floor or wall covering comprising rectangular panels having a core and, preferably, a decorative layer. More particularly, the invention pertains to floor coverings of the floating type, i.e. the floor or wall covering rests on, but is not affixed to, a subfloor. If the covering is a wall covering, then it can be affixed to the wall with the aid of glue or connecting members.
Contemporary floor or wall coverings are normally installed by coupling a plurality of rectangular panels together at their short edges to form a first row, and then installing a second row of panels such that the short edges of the panels of the second row are offset in relation to the short edges of the panels in the first row. Subsequent rows of panels are then laid such that their short edges are offset in relation to those of the preceding row.
Nowadays, panels are predominantly provided with mechanical coupling means along their edges which allow two panels to be joined together without the need for adhesive. As is described in WO 97/47834, mechanical coupling means can be made by milling profiles along the edges of a panel to form coupling parts. Adjacent edges of each panel have a male coupling part in the form of a tongue and the other adjacent edges have a female coupling part in the form of a groove. When two panels are to be joined, the tongue is inserted into the groove and the panels are joined together, either by way of an angling down motion of the tongue panel with respect to the groove panel or by means of a relative horizontal motion. Preferably, the coupling parts are elastically deformed during joining such that a click or snap connection is attained. Another type of connection is described in WO 2010/082171 in which a so-called fold-down system is disclosed. In this respect, reference is also made to WO 2103/102803 and WO2013/118030. Coupling parts which permit panels to be coupled by means of a pushdown movement are known from WO 2021/111210.
With only a few exceptions, panels are rectangular in shape and may be oblong or square. Normally, oblong panels are laid in rows in which short edges of adjacent panels are connected together. A subsequent row is then laid with its short edges offset from the short edges of the preceding row. Sometimes, however, it is desirable to lay panels in a so-called chessboard pattern/grid pattern in which the short edges of adjacent rows are aligned with each other. This is particularly the case for square panels. Although the provision of mechanical coupling parts on the face of it facilitates the laying of panels in a chess board pattern, it has been found that the coupling motions described above that are needed to assemble the panels tend to pull already-installed panels out of alignment. This problem is less of an issue when panels are laid in an offset manner since one edge of a panel from a previous row keeps the edges of two panels being installed in the new row in alignment.
A further problem which may arise when laying panels in a chessboard pattern is that any geometric variations of the panels due to tolerances in the machining, especially imperfect squareness of edges, tend to accumulate during the installation. This is particularly relevant for square panels.
There is therefore a need to facilitate accurate installing of panels having mechanical coupling means.
Accordingly, it is an object of the present invention to provide a floor or wall covering made up of rectangular panels in which alignment of the edges of the panels can be facilitated, at the same time that a sufficient locking force can be maintained between the laid panels.
It is also an object of the invention to provide alternative coupling parts.
In accordance with a first aspect of the present invention, the above object may at least in part be achieved by means of a floor or wall covering comprising a plurality of rectangular panels. Each panel may comprise a decorative surface, a first pair of opposite edges consisting of a first edge and a second edge, and a second pair of opposite edges consisting of a third edge and a fourth edge. Each of the first, second, third and fourth edges has a first, second, third and fourth flank, respectively, extending from and substantially perpendicular to the decorative surface. The flanks of adjacent panels are adapted to abut, or at least lie in close proximity, to each other, when the panels form the floor or wall covering. The first edge has a first primary male coupling part extending from the first flank and the second edge has a second primary male coupling part extending from the second flank. The first edge further has a first supplementary male coupling part extending from the first flank at a location between the decorative surface and the first primary male coupling part. The third edge has a first primary female coupling part partially formed in the third flank and the fourth edge has a second primary female coupling part partially formed in the fourth flank. The third edge further has a first supplementary female coupling part at least partially formed in the third flank at a location between the decorative surface and the first primary female coupling part. The first edge of a first panel is adapted to be coupled to the third edge of a second panel and the second edge of the first panel is adapted to be coupled to the fourth edge of a third panel. The first supplementary male coupling part extends at least partially along the first edge to thereby terminate at the fourth flank of the fourth edge.
Because the first supplementary male coupling part extends from the first flank and along the first edge up to the fourth flank, the first supplementary male coupling part of the first panel acts as an alignment for a fourth panel which is to be coupled to the second edge of the second panel and the third edge of the third panel. The first supplementary male coupling part may also act on the fourth flank of the fourth panel, to thereby prevent the fourth panel from displacing the second panel along the first edge of the first panel as the panels are being laid to form the floor or wall covering.
The panels of the floor or wall covering may be installed according to a chessboard pattern and/or grid pattern.
A first alternative embodiment of the first aspect of the invention relates to a floor or wall covering as described above, with the difference that instead of the first pair of opposite edges comprising said first edge and second edge and said second pair of opposite edges comprising said third edge and said fourth edge, for the first alternative embodiment, one of the below mentioned possibilities is possible:
The below mentioned preferred and/or specific features for said first, second, third and/or fourth edge apply mutatis mutandis for the first alternative embodiment. With other words, the preferred and/or specific features of the corresponding coupling parts of the first and third edge and the preferred and specific features of the corresponding coupling parts of the second and fourth edge are also an invention as such, and this independent upon which edge these coupling parts are located.
A second alternative embodiment of the first aspect of the invention relates to floor or wall covering, preferably comprising a plurality of rectangular panels, each panel comprising:
The below mentioned preferred and/or specific features for said first, second, third and/or fourth edge apply mutatis mutandis for the second alternative embodiment. With other words, the preferred and/or specific features of the corresponding coupling parts of the first and third edge and/or the preferred and specific features of the corresponding coupling parts of the second and fourth edge are also an invention as such, and this independent upon which edge and upon which panel these coupling parts are located.
Optionally, each of the first and second primary male coupling parts are in the form of a tongue and each of the first and second primary female coupling parts are in the form of a groove. The male and female coupling parts may provide for an interlocking in a direction perpendicular to the decorative surface of the floor or wall covering, as well as in a direction perpendicular to the coupled edges and parallel to the decorative surface of the floor or wall covering.
The invention according to all aspects of the invention may be applied to any type of flooring which employs mechanical coupling means. Thus, the panels may be laminate panels having a core of MDF/HDF material and a thickness of, for example, 6 mm to 15 mm. Alternatively, the panels may be plastic panels having a thickness of e.g. 3.2 mm to 6 mm or more. Examples of such plastic panels include:
The panels may be mineral based panels for example comprising a mineral based core such as a magnesium oxide board, a plasterboard, a board made of mineral fibres bonded with a binder (for example by means of a thermosetting binder), or a fibre-cement board.
The panels may be solid wood panels, engineered wood panels, wood veneer panels, etc.
To facilitate laying of the floor or wall covering, the male and female coupling parts may allow for a mutual connection with an adjacent panel by means of a turning movement and/or a horizontal shifting movement. Optionally, each groove of the first and second primary female coupling parts may be partially delimited by a lower lip that extends beyond the respective edge flank. The provision of a longer lower lip can facilitate the laying of the floor or wall covering in that the tongue of one edge can be brought to rest on the longer lower lip of an adjacent edge before being turned into the groove. The provision of a longer lower lip can enhance the coupling strength.
In one example, the tongue of the first primary male coupling part may extend beyond the first flank by a first distance and the first supplementary male coupling part extends from the first flank by a second distance, the second distance being between 10% and 60%, alternatively between 20% and 50%, for example between 30% and 40%, of said first distance. Here the length of the first supplementary male coupling part is sufficient to provide good alignment, but not too long such that laying of the floor or wall covering can be done in a good manner. Also, the risk of damage to the coupling parts during laying of the floor or wall covering is low. The length of the first supplementary male coupling part is sufficient to enhance the interlocking perpendicular to the decorative surface of the floor or wall covering significantly, but without hindering coupling of said panels.
In an example, the location of said first supplementary male coupling part may be spaced from the first primary coupling part in a direction along the first flank towards the decorative surface. The spacing may be attained by the provision of a spacing recess, such as for example a supplementary groove, which may extend partially into the first flank.
In an example, the second edge may have a second supplementary female coupling part at least partially formed in the second flank at a location between the decorative surface and the second primary male coupling part, and the fourth edge may have a second supplementary male coupling part extending from the fourth flank at a location between the decorative surface and the second primary female coupling part. Preferably said second supplementary male coupling part of the fourth edge extends at least partially along the fourth edge to thereby terminate at said first flank of said first edge. In this manner the second supplementary male coupling part also contributes to good alignment of the panels in the floor or wall covering. The second supplementary male coupling part also contributes to the interlocking perpendicular to the decorative surface of the floor or wall covering.
In an example, each of said first and second supplementary male coupling parts may be in the form of a tongue and each of said first and second supplementary female coupling parts may be in the form of a groove.
In one example, a square alignment block can be located in a cavity formed in a lower surface of four connected panels, the four connected panels sharing a common meeting point formed by an edge confluence of the four panels. In this manner, the square alignment block may aid in the alignment of the edges of the four connected panels. Such an alignment block can be used at the start of the installation of the floor or wall covering, such that the alignment at the start of installation is immediately correct.
Other installation aids can be used, for example one can make use of L-shaped starter tools which have coupling parts corresponding to the coupling parts of the panels and have dimensions of two interconnected panels, and this to connect said panels with starter tools and immediately have panels that are correctly aligned from the start of installation of said floor or wall covering. Said installation tools can also be used for the other aspects of the invention further disclosed.
Preferably the first and the second primary male coupling parts are located at the same height, more preferably they have similar dimensions. The first and second primary female coupling parts are then also located at the same height as each other and at the same height of the primary male coupling parts, and more preferably the first and second primary female coupling parts have similar dimensions.
In an example, seen from the bottom to the top of the panel, thus seen from a bottom surface to the decorative surface:
More preferably for this example:
In an example, seen from the bottom to the top of the panel, thus seen from the bottom surface to the decorative surface:
More preferably for this example:
In a second aspect of the present invention, a floor or wall covering is disclosed comprising a plurality of rectangular panels. Each panel comprises a decorative surface and a bottom surface, as well as a substrate between the decorative surface and the bottom surface. Said substrate can or cannot comprise said bottom surface. A first pair of opposite edges of the panel consists of a first edge and a second edge, and a second pair of opposite edges consist of a third edge and a fourth edge. Each of the first, second, third and fourth edges have a first, second, third and fourth flank, respectively, extending from and substantially perpendicular to the decorative surface. The flanks of adjacent panels are adapted to abut, or at least lie in close proximity to, each other when the panels form the floor or wall covering. In accordance with the second aspect, the bottom surface of the panel is provided with a first groove extending from the third edge in a direction parallel to, and at a first distance from, the first edge, and with a second groove extending from the first edge in a direction parallel to, and at a second distance from, the third edge. The first distance and the second distance are chosen such that the first groove and the second groove intersect each other. The floor or wall covering of the second aspect further comprises at least one connector member, the connector member being dimensioned such it can fit in the first groove and simultaneously in the second groove.
With distance is preferably indicated the minimum distance to the edge measured at the height of the bottom surface, this being the distance from the edge to the flank of the groove being located closest to the edge and this at the location of the bottom surface.
Preferably the connector comprises or is a frame-shaped part with two pairs of opposite walls, with adjacent walls being able to simultaneously fit in respectively the first groove and the second groove. This frame-shaped part than preferably encloses a rectangular shaped space/plate-shaped space.
Preferably the distance between said opposite walls substantially equals the sum of first distance and the second distance. It can be exactly the same, slightly larger or slightly smaller to obtain a clamping.
For example the floor or wall covering of the second aspect comprises at least one connector member defined by two pairs of opposite walls, said walls being adjacent to each other and enclosing a space, the connector member being dimensioned such that a first length of a first wall of the two pairs of opposite walls can fit in a corresponding length of the first groove simultaneously with a second length of an adjacent second wall of the two pairs of opposite walls fitting in a corresponding length of the second groove.
Said two pairs of opposite walls preferably form a frame-shaped piece, more preferably a rectangular frame-shaped piece, such that the connector member is frame-shaped or comprises a frame-shaped part, with an open area enclosed between said two pairs of opposite walls.
The connector member may be used to connect like panels to each other and/or to assist in alignment of the panels.
In an example, the first length of the first wall of the connector member may correspond to the second distance of the second groove from the third edge of the panel, and the second length of the second wall may correspond to the first distance of the first groove from the first edge of the panel.
In an alternative example, the first length of the first wall of the connector member may be greater than the second distance of the second groove from the third edge of the panel, and the second length of the second wall may be greater than the first distance of the first groove from the first edge of the panel.
In various examples, the first wall of the connector member may have a first complete length and the first length may be half the first complete length. The second wall of the connector member may have a second complete length, with the second length being half the second complete length.
In an example, the first groove in the bottom surface of the panel may extend from the third edge to the fourth edge of the panel and the second groove may extend from the first edge to the second edge.
In one example, the bottom surface of the panel may be provided with a third groove extending from the third edge in a direction parallel to, and at a third distance from, the second edge, and with a fourth groove extending from the first edge in a direction parallel to, and at a fourth distance from, the fourth edge. The third groove may extend from the third edge to the fourth edge and the fourth groove may extend from the first edge to the second edge of the panel.
As an example, the first, second, third and fourth distances can be equidistant.
In an example, each of the grooves in the bottom surface of the panel may have an opening, a base, a first side wall proximate the edges of the panel and a second side wall distal of the edges. The first side wall may taper at a first angle with respect to the bottom surface of the panel such that the opening is wider than the base. The first angle may lie between 3° and 15°, for example about 5°.
In an example, each of the grooves in the bottom surface of the panel may have an opening, a base, a first side wall proximate the edges of the panel and a second side wall distal of the edges. The second side wall may taper at a first angle with respect to the bottom surface of the panel such that the opening is wider than the base. The first angle may lie between 3° and 15°, for example about 5°.
In an example, each of the grooves in the bottom surface of the panel may have an opening, a base, a first side wall proximate the edges of the panel and a second side wall distal of the edges. The first and the second side wall may taper at a first and second angle with respect to the bottom surface of the panel such that the opening is wider than the base. The first and the second angle may lie between 3° and 15°, for example about 5°.
In examples, the connector member can be moulded from a thermoplastic material, for example from polyvinyl chloride (PVC), polyethylene (PE), polypropylene (PP) or polyethylene terephthalate (PET), or from rubber or another elastic material.
Rather than being joined solely by means of the connector members, at least the first pair of opposite edges can be provided with mechanical coupling means so that a plurality of the panels can be coupled to one another. The coupling means may provide for an interlocking in a direction perpendicular to the decorative surface of the floor or wall covering, as well as in a direction perpendicular to the coupled edges and parallel to the decorative surface of the floor or wall covering.
Both pairs of opposite edges may be provided with mechanical coupling means, the mechanical coupling means on the first pair of opposite edges allowing for a mutual connection with an adjacent panel by means of a turning movement and/or a horizontal shifting movement, and the mechanical coupling means on the second pair of opposite edges allowing for a mutual connection with an adjacent panel by means of an essentially vertical movement. Said panels are then of the so-called fold down type.
In an example, the bottom surface of the panel may be provided with a fifth groove and a sixth groove. The fifth and sixth grooves may extend from the third edge of the panel in a direction parallel to the second edge, with the fifth and sixth grooves being spaced apart by a fifth distance. The fifth distance may be equal to a separation distance between the first pair of opposite walls of the connector member. With the aid of this fifth and sixth groove, said panels can be easily laid in a chessboard pattern but also in other patterns, for example a staggered patterns such as a half-half pattern.
According to a third aspect, the invention relates to a floor or wall covering comprising a plurality of rectangular panels, each panel comprising:
With form fits is indicated that the installation aid can be placed in said joint. For this it can have similar dimensions seen according to a direction parallel to the decorative surface or it can be a bit bigger such that it is clamped in said joint. With the aid of such an installation aid it is hindered, that installed panels move, for example slide along mechanically coupled edges.
This installation aid can be made from any suitable resilient material, such as a thermoplastic material, for example polyvinyl chloride (PVC), polyethylene (PE), polypropylene (PP) or polyethylene terephthalate (PET), or rubber or another elastic material.
Preferably the height of said recesses according to a direction perpendicular to the decorative surfaces, is greater than the corresponding dimension of said installation aid, and wherein said grouting material is located above said installation aid. Said installation aid is not visible in the installed floor or wall covering, since it is also covered by grouting material.
In a specific embodiment said floor or wall covering comprises at least one confluence of three panels, wherein said corresponding recesses form a T-shaped joint and wherein a said installation aid is T-shaped. Such T-shaped joints are typically for random installation patterns or staggered installation patterns such as half-half installation patterns. Also in other installation patters, which are a combination of square panels and elongate rectangular panels or a combination of larger and smaller panels, such T-joints can be present.
In a specific embodiment said floor or wall covering comprise at least one confluence of four panels, wherein said corresponding recesses form a cross shaped joint and wherein a said installation aid is cross-shaped. Such cross-shaped joints are typically for grid pattern installation patterns, such as chessboard installation patterns. Also in other installation patters, which are a combination of square panels and elongate rectangular panels or a combination of larger and smaller panels, such cross-joints can be present. Here the four panels preferably have one common meeting point or area.
A floor or wall covering can have both abovementioned cross-shaped joints and T-shaped joints, such that T-shaped installation aids and cross-shaped installation aids can be present.
Preferably the female and male coupling parts of the third aspect of the invention, and more specifically the shape of the coupled edges with specific recesses to be grouted, can be as described in WO 2021/059062. The coupling parts described in this patent publication and the shapes of the coupled edges, including the possible shapes of the recesses, are incorporated by reference. The female and coupling parts as described in WO 2021/059062 can also be used for the first and the third aspect of the invention, such that also the coupling parts described in this patent publication are incorporated by reference for the first and the second aspect of the invention. For grouted floor or wall coverings, good alignment of the panels ensure a very aesthetic looking floor or wall covering.
The floor or wall coverings according to all aspects of the invention may be made up of rectangular panels of any length and width, depending essentially on the visual impression that is wished to be created. Typically, though, for a chessboard type of pattern, the panels are square and can have a decorative layer with an edge length of between 300 mm and 1200 mm, preferably about 600 mm. The decorative surface may be provided with lowered edges at one or more sides, for example bevels or grout imitations, or even a space for introducing grout. In the case of bevels, the decorative surface is preferably continuous over the surface of the lowered edge. Herein the decoration may be flat, while the bevel is limited in depth to a wear layer situated above said decoration, or the decoration may be bevelled in itself for example due to a deformation of an underlaying portion of the core. It is however not excluded that a separate decoration, such as a paint, a print and/or a lacquer, is provided on the bevelled surface. As an alternative the lowered edge may be free from decoration and extend into a portion of the core, to thereby expose the color of the core. All these decoration options are also available in the case of a lowered edge forming a grout imitation. Such lowered edge preferably has an L-shaped geometry. The bottom of such lowered edge forming a grout imitation may be horizontal or practically horizontal. The proximal wall of the grout imitation may be vertical or practically vertical, whether or not chamfered toward the global upper surface of the panel. As an alternative the proximal wall may be convex or concave, preferably tangent to said bottom. In general, the decorative surface of the panel may convey any desired pattern, such as a woodgrain pattern, a stone pattern or a fanciful pattern.
It is clear that the decorative surface is preferably at least formed by means of a decorative layer attached to the core or substrate. It is however also possible that the core or substrate itself has a decorative aspect basically forming said decorative surface. The latter may for example be the case when the core or substrate is a solid wood, or is a compact vinyl. It is of course not excluded, that in such case the decorative aspect of the core or substrate is protected from wear, scratches and other damages by means of a protective lacquer or similar. Where certain aspects of the invention are described in relation to a decorative layer, it is clear that similar preferred examples are available where the core basically forms the decorative surface.
The floor or wall covering according to the second and the third aspect can have one or more of the following features:
According to a first variant, the invention also concerns a floor or wall covering comprising a plurality of rectangular panels as described in the second aspect of the invention, wherein said connector member is not part of the floor or wall covering as such. All the embodiments and features described for the rectangular panels of the second aspect of the invention apply to this first variant. Said connector member can also be seen as a separate invention.
According to a second variant, the invention also concerns a floor or wall covering comprising a plurality of rectangular panels as described in the third aspect of the invention, wherein said installation aid not being part of the floor or wall covering as such. All the embodiments and features described for the rectangular panels of the second aspect of the invention apply to this second variant. Said installation aid can also be seen as a separate invention.
It is to be understood that preferably, in the context of all aspects of the present invention, any beveled edges, chamfers or lowered edges of the decorative surface do not constitute any part of the flanks of the panels that extend from the decorative surface.
Examples are described in more detail below with reference to the appended drawings, in which:
In the drawings, reference number 10 generally denotes a floor or wall covering in accordance with the present invention. In accordance with a first aspect of the invention, and as is depicted in
With reference to
As is evident from
With reference to
With particular reference to
The above-described coupled condition of the first panel 12a to the second and third panels 12b-12c is illustrated in
Reverting to
The first supplementary male coupling part 36 of the first panel 12a may assist in the alignment of panels 12 during laying of the floor or wall covering 10. Thus, and with particular reference to
In the floor or wall covering depicted in
In an example, the male and female coupling parts allow for a mutual connection with an adjacent panel by means of a turning movement and/or a horizontal shifting movement. In this respect, the coupling parts may have a shape based on the coupling parts disclosed in WO 97/47834, the disclosure of which is hereby incorporated by reference.
In examples in which the first and second primary female coupling parts 38-40 are grooves 50-52, each groove is partially delimited by a lower lip 54-56 that extends beyond the respective edge flank 28-30. This may assist in the coupling of two adjacent panels to each other. For example, a tongue 46-48 on one edge of one panel may be placed at an angle on the lower lip 54-56 of an adjacent panel and then turned downwards to effect coupling. Alternatively, the lower lip 54, 56 may facilitate the joining of an adjacent panel by means of a horizontal shifting movement in that a longer lower lip is more readily bendable than a shorter lip.
With reference to
Still referring to
Since the first supplementary male coupling part 36 is spaced from the first primary male coupling part 32 on the first flank 24 of the first edge 16 of the panel 12, a corresponding spacing is provided on the third flank 28 of the third edge 20 of the panel 12. Thus, and with reference to
Taking each edge in turn, and starting from the lower surface 15 towards the decorative surface 14, each flank may include the following features.
The first flank 24 of the first edge 16 includes a first primary male coupling part 32, a spacing recess 58, a first supplementary male coupling part 36 and a vertical flank surface portion.
The second flank 26 of the second edge 18 includes a second primary male coupling part 34 and a vertical flank surface portion.
The third flank 28 of the third edge 20 includes a first primary female coupling part 38, a spacing protrusion 64, a first supplementary female coupling part 42 and a vertical flank surface portion.
The fourth flank 30 of the fourth edge 22 includes a second primary female coupling part 40 and a vertical flank surface portion.
With particular reference to
In a development of the first aspect of the present invention, and as is illustrated in
With particular reference to
Each of the first and second supplementary male coupling parts 36-70 may be in the form of a tongue and each of the first and second supplementary female coupling parts 42-72 may be in the form of a groove. When the second primary female coupling part 40 is in the form of a groove 52 having a lower lip 56 and an upper lip 74, the upper lip 74 of the groove 52 extends beyond the fourth flank 30 of the fourth edge 22 to form a lower surface of the second supplementary male coupling part 70. Said first supplementary male coupling part 36 is preferably delimited at the top by an inclined surface 134 and at the bottom by a surface 133 extending substantially parallel to the decorative surface 14. Said second supplementary male coupling part 70 is preferably delimited at the top by a surface 138 extending substantially parallel to the decorative surface 14. Said first supplementary female coupling part 42 is preferably delimited at the top by an inclined surface 135 and delimited at the bottom by a surface 136 extending substantially parallel to the decorative surface 14.
With reference to
The above-described coupled condition of the first panel 12a to the second and third panels 12b-12c is illustrated in
It will be apparent from
Taking each edge of the panels shown in
The first flank 24 of the first edge 16 includes a first primary male coupling part 32, a first vertical flank surface portion 24′, a first supplementary male coupling part 36 and a second vertical flank surface portion 24″.
The second flank 26 of the second edge 18 includes a second primary male coupling part 34, a second supplementary female coupling part 72 and a first vertical flank surface portion 26′.
The third flank 28 of the third edge 20 includes a first primary female coupling part 38, a first vertical flank surface portion 28′, a first supplementary female coupling part 42 and a second vertical flank surface portion 28″.
The fourth flank 30 of the fourth edge 22 includes a second primary female coupling part 40, a second supplementary male coupling part 70 and a first vertical flank surface portion 30′.
With particular reference to
The various coupling parts on the edges of the panels 12 may be formed by a milling operation. With reference to
A second aspect of the present invention is illustrated in
When describing the second aspect, like components and parts to the first aspect will be given like reference numbers.
As is evident from
The first edge 16 of a first panel 12a is adapted to be coupled to the second edge 18 of a second panel 12b and the third edge 20 of a third panel 12c is adapted to be coupled to the fourth edge 22 of the first panel 12a. In the coupled condition of the first and second panels, 12a-12b, the first primary male coupling part 32 of the first panel 12a cooperates with the first primary female coupling part 38 of the second panel 12b. In a similar manner, in the coupled condition of the first and third panels, 12a-12c, the second primary male coupling part 34 of the first panel 12a cooperates with the second primary female coupling part 40 of the third panel 12c.
In the floor or wall covering depicted in
In an example according to
In one example, and as is the case for the connection shown in
To assist in the alignment of adjacent panels, a connector member 89 is provided. The connector member 89 is defined by two pairs 90-94, 92-96 of opposite walls. The pairs of opposite walls enclose a connector member open area Ao. The connector member 89 is dimensioned such that a first length 11 of a first wall 90 of the two pairs of opposite walls can fit in a corresponding length of the first groove 82 simultaneously with a second length 12 of an adjacent second wall 92 of the two pairs of opposite walls fitting in a corresponding length of the second groove 84.
As is apparent from
In the example shown in
In the example of
Referring again to
In examples in which the first, second, third and fourth distances are equidistant, the four edge region areas will have the same area.
To accommodate the connector member 89, and as is most clearly illustrated in
Depending on the material of the panel, the grooves 82, 84, 98, 100 may be moulded into the bottom surface 15 or may be removed therefrom by means of a cutting/sawing operation. For example one can easily apply said grooves after or during milling of the coupling parts, and this by transporting the panels according to their length or width direction, and applying straight grooves by a sawing device or knives during said transport. The grooves may have depth D (see
The two pairs of opposite walls 90-94, 92-96 of the connector member 89 may have a cross sectional shape as illustrated in
The connector member 89 may be moulded, for example injection-moulded. Suitable materials include a thermoplastic material, for example polyvinyl chloride (PVC), polyethylene (PE), polypropylene (PP) or polyethylene terephthalate (PET), or rubber or another elastic material.
The groove geometry described above allows panels 12 to be laid in a chessboard pattern (see e.g.
A staggered arrangement of three panels 12a, 12b, 12c, is illustrated in
The
The invention further relates to various embodiments as presented in the numbered paragraphs hereunder.
Floor or wall covering (10) comprising a plurality of rectangular panels (12), each panel (12) comprising:
2. The floor or wall covering (10) as in paragraph 1, wherein each of said first and second primary male coupling parts (32, 34) are in the form of a tongue (46, 48) and each of said first and second primary female coupling parts (38, 40) are in the form of a groove (50, 52), said male and female coupling parts providing for an interlocking in a direction perpendicular to the decorative surface (14) of the floor or wall covering (10), as well as in a direction perpendicular to the coupled edges and parallel to the decorative surface (14) of the floor or wall covering (10).
3. The floor or wall covering (10) as in paragraph 1 or paragraph 2, wherein said male and female coupling parts allow for a mutual connection with an adjacent panel (12) by means of a turning movement and/or a horizontal shifting movement.
4. The floor or wall covering (10) as in paragraph 2 or paragraph 3, wherein each groove (50, 52) of said first and second primary female coupling parts (38, 40) is partially delimited by a lower lip (54, 56) that extends beyond the respective edge flank.
5. The floor or wall covering (10) as in any one of paragraphs 2 to 4, wherein said tongue (46) of said first primary male coupling part (32) extends beyond said first flank (24) by a first extension (e1) and said first supplementary male coupling part (36) extends from said first flank (24) by a second extension (e2), said second extension (e2) being between 10% and 60%, alternatively between 20% and 50%, for example between 30% and 40%, of said first extension (e1).
6. The floor or wall covering (10) as in any of the preceding paragraphs, wherein said location of said first supplementary male coupling part (36) is spaced from said first primary male coupling part (32) in a direction along said first flank (24) towards said decorative surface (14).
7. The floor or wall covering (10) as in any of the preceding paragraphs, wherein said second edge (18) has a second supplementary female coupling part (72) at least partially formed in said second flank (26) at a location between said decorative surface (14) and said second primary male coupling part (34), and the fourth edge (22) has a second supplementary male coupling part (70) extending from said fourth flank (30) at a location between said decorative surface (14) and said second primary female coupling part (40); and preferably said second supplementary male coupling part (70) of the fourth edge (22) extends at least partially along the fourth edge (22) to thereby terminate at said first flank (24) of said first edge (16).
8. The floor or wall covering (10) as in any of the preceding paragraphs, wherein each of said first and second supplementary male coupling parts (36, 70) is in the form of a tongue and each of said first and second supplementary female coupling parts (42, 72) is in the form of a groove.
9. The floor or wall covering (10) as in any of the preceding paragraphs, wherein a square alignment block (78) is located in a cavity (76) formed in a lower surface of four connected panels (12), said four connected panels (12) sharing a common meeting point.
10. Floor or wall covering (10) comprising a plurality of rectangular panels (12), each panel (12) comprising:
11. The floor or wall covering (10) as in paragraph 10, wherein the distance between said opposite walls substantially equals the sum of first distance (d1) and the second distance (d2).
12. The floor or wall covering (10) as in paragraph 10 or 11, wherein a first length (11) of a first wall (90) of said two pairs of opposite walls can fit in a corresponding length of said first groove (82) simultaneously with a second length (12) of an adjacent second wall (92) of said two pairs of opposite walls fitting in a corresponding length of said second groove (84).
13. The floor or wall covering (10) as in any of the preceding paragraphs 10 to 12, wherein said first length (11) of said first wall (90) corresponds to said second distance (d2) of said second groove (84) from said third edge (20), and said second length (12) of said second wall (92) corresponds to said first distance (d1) of said first groove (82) from said first edge (16).
14. The floor or wall covering (10) as in any of the preceding paragraphs 10 to 12, wherein said first length of said first wall is greater than said second distance (d2) of said second groove (84) from said third edge (20), and said second length of said second wall is greater than said first distance (d1) of said first groove (82) from said first edge (16).
15. The floor or wall covering (10) as in any one of paragraphs 10 to 14, wherein said first groove (82) extends from said third edge (20) to said fourth edge (22) and said second groove (84) extends from said first edge (16) to said second edge (18).
16. The floor or wall covering (10) as in paragraph 15, wherein said bottom surface (15) of said panel (12) is provided with a third groove (98) extending from said third edge (20) in a direction parallel to, and at a third distance (d3) from, said second edge (18), and with a fourth groove (100) extending from said first edge (16) in a direction parallel to, and at a fourth distance (d4) from, said fourth edge (22), said third groove (98) extending from said third edge (20) to said fourth edge (22) and said fourth groove (100) extending from said first edge (16) to said second edge (18).
17. The floor or wall covering (10) as in paragraph 16, wherein said first, second, third and fourth distances are equidistant.
18. The floor or wall covering (10) as in any one of paragraphs 10 to 17, wherein each of said grooves has an opening (102), a base (104), a first side wall (106) proximate said edges of said panel (12) and a second side wall distal (108) of said edges, said first side wall (106) tapering at a first angle (a) with respect to said bottom surface (15) of said panel (12) such that the opening (102) is wider than the base (104).
19. The floor or wall covering (10) as in paragraph 18, wherein said first angle (α) lies between 3° and 15°, for example about 5°.
20. The floor or wall covering (10) as in any one of paragraphs 10 to 19, wherein said connector member (89) is moulded from a thermoplastic material, for example from polyvinyl chloride (PVC), polyethylene (PE), polypropylene (PP) or polyethylene terephthalate (PET), or from rubber.
21. The floor or wall covering (10) as in any one of paragraphs 10 to 20, wherein at least said first pair of opposite edges are provided with mechanical coupling means so that a plurality of said panels (12) can be coupled to one another, said coupling means providing for an interlocking in a direction perpendicular to the decorative surface (14) of the floor or wall covering (10), as well as in a direction perpendicular to the coupled edges and parallel to the decorative surface (14) of the floor or wall covering (10).
22. The floor or wall covering (10) as in paragraph 21, wherein both pairs of opposite edges are provided with said mechanical coupling means, the mechanical coupling means on said first pair of opposite edges allowing for a mutual connection with an adjacent panel (12) by means of a turning movement and/or a horizontal shifting movement, and the mechanical coupling means on said second pair of opposite edges allowing for a mutual connection with an adjacent panel (12) by means of an essentially vertical movement.
23. The floor or wall covering (10) as in any one of paragraphs 17 to 22, wherein said bottom surface (15) of said panel (12) is provided with a fifth groove (118) and a sixth groove (120), said fifth and sixth grooves extending from said third edge (20) in a direction parallel to said second edge (18), said fifth and sixth grooves being spaced apart by a fifth distance (d5), said fifth distance being equal to a separation distance between said first pair of opposite walls of said connector member (89).
24. Floor or wall covering (10) comprising a plurality of rectangular panels (12), each panel (12) comprising:
25. Floor or wall covering (10) according to paragraph 24, wherein the height of said recesses (35) according to a direction perpendicular to the decorative surfaces (14), is greater than the corresponding dimension of said installation aid (25), and wherein said grouting material is located above said installation aid (25).
26. Floor or wall covering (10) according to paragraph 24 or 25, wherein said floor or wall covering (10) comprises at least one confluence of three panels (12), wherein said corresponding recesses (35) form a T-shaped joint and wherein a said installation aid is T-shaped.
27. Floor or wall covering (10) according to any of the preceding paragraphs 24 to 26, wherein said floor or wall covering (10) comprises at least one confluence of four panels (12), wherein said corresponding recesses (35) form a cross shaped joint and wherein a said installation aid (25) is cross-shaped.
The present invention is by no means limited to the above-described examples, but such panels may be produced according to different variants without departing from the scope of the present invention as defined in the appended claims.
Number | Date | Country | |
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63511689 | Jul 2023 | US |