The present application claims the benefit of Swedish Application No. 2250072-2, filed on Jan. 27, 2022, and the benefit of Swedish Application No. 2250524-2, filed on May 2, 2022. The entire contents of each of Swedish Application No. 2250524-2and Swedish Application No. 2250072-2 are hereby incorporated herein by reference in their entirety.
The disclosure generally relates to a floor panel assembly comprising a connecting device. The connecting device is configured to position at least two adjacent panels, such as three or four adjacent panels, in the floor panel assembly with respect to each other. The disclosure also relates to the connecting device itself and to a corresponding wall panel assembly.
Floor panels are often assembled to each other in an offset manner such that, say, the short edges in neighbouring rows become displaced with respect to each other. Thereby, the short edges and the long edges of the panels may be assembled such that a three-way junction (T-crossing) is formed.
There may be scenarios in which the floor panels are assembled to each other such that the short and long edges of the panels come into alignment, such that a four-way junction (X-crossing) is formed at their corner sections. For example, this may be the case when a particular floor design is desired, such as when the floor covering is adapted to resemble ceramic tiles.
However, a displacement of any of the floor panels in such a four-way junction, if ever so small, may give rise to pronounced visible gaps. Attempts to reduce this risk have been made, e.g., by using an adhesive element, such as glue or sticky tape, or by utilizing friction between the panels. Nevertheless, the known solutions remain largely unsatisfactory, for example since they are inaccurate and typically cumbersome. Hence, there is need for an improved assembly of such panels.
It is therefore an object of at least certain embodiments of the present disclosure to provide a floor panel assembly in which a relative position between the panels may be more controlled.
Another object of at least certain embodiments of the present disclosure is to provide a floor panel assembly for which the panels may be more securely interlocked, preferably in a four-way junction.
An additional object of at least certain embodiments of the present disclosure is to provide a floor panel assembly that allows for a simpler and/or a more time efficient assembly of the panels therein.
It is also an object of at least certain embodiments of the present disclosure to provide a connecting device configured to provide a floor panel assembly in accordance with any of the objects above.
These and other objects and advantages that will be apparent from the description have been achieved by the various aspects, embodiments and examples described below.
In accordance with a first aspect of the disclosure, there is provided a floor panel assembly comprising a first panel and a second panel. A first edge portion of the first panel comprises a strip extending horizontally beyond an upper portion of the first edge portion, wherein the strip comprises an upwardly extending locking element, and a second edge portion of the second panel comprises a downwardly open locking groove configured to cooperate with the locking element for horizontally locking the first and second edge portions to each other. The floor panel assembly further comprises a connecting device configured to be at least partially arranged in the locking groove in a locked state of the first and second edge portions. The connecting device comprises a positioning member configured to extend along a third edge portion of the first panel in the locked state, wherein the first and third edge portions join each other at a corner portion of the first panel.
A horizontal position of the connecting device in a direction along the first and second edge portions may be restricted or even fixed, whereby the positioning member in accordance with the first aspect may position the first panel with respect to the second panel. Indeed, by means of the positioning member, a relative horizontal displacement of one of the first and second panels with respect to the other panel in a direction along the first and second edge portions may be counteracted, or even entirely prevented. Thereby, the risk of creating a visible gap between the first and second panels in the floor panel assembly may be reduced, or even avoided. This may be especially advantageous when assembling the panels in a four-way junction.
Furthermore, by means of the connecting device comprising the positioning member, panel assembly may be simpler and/or more time efficient.
A further advantage of using a connecting device, e.g., compared to using an adhesive element, is that it may be used multiple times.
Generally herein, cooperating elements (such as between elements of the panels, between elements of the connecting device and of a panel) may cooperate by direct or indirect engagement. In any embodiment described herein, there may be a sealing agent, such as a wax, silicone, a rubber strip or an adhesive, provided between the cooperating elements, thereby providing examples of an indirect engagement.
The positioning member may be further configured to extend along a third edge portion of the second panel in the locked state, wherein the second and third edge portions join each other at a corner portion of the second panel.
The positioning member may comprise an arm portion, preferably configured to extend in the locked state at least partially above an upwardly extending locking element of the third edge portion of the first panel and/or an upwardly extending locking element of a third edge portion of the second panel. The arm portion may vertically position the first and second panels with respect to each other.
An upwardly extending locking element of the third edge portion of the first panel and/or an upwardly extending locking element of the third edge portion of the second panel may extend vertically above the locking element of the first edge portion of the first panel. In some embodiments, the locking element of the first edge portion of the first panel may extend vertically above an upwardly extending locking element of the third edge portion of the first panel and/or an upwardly extending locking element of the third edge portion of the second panel. In any of these embodiments, the connecting device may be provided in a joint with improved moisture control, see WO 2021/058572 A1 whose contents, especially on page 8, lines 15-32, page 12, lines 12-30,
A body portion of the connecting device may be configured to be arranged in the locking groove horizontally outward of the locking element of the first edge portion in the locked state. For example, the body portion may counteract, or even entirely prevent, a relative displacement of the first and second panels against each other.
A projection may be configured to extend from the body portion at least partially above the locking element of the first edge portion in the locked state. The projection may vertically position the connecting device with respect to the first panel.
By means of the arm portion and/or the projection, a risk of involuntarily displacing the connecting element under the panels may be reduced or even eliminated.
The connecting device may further comprise an aligning element configured to extend along a first edge portion of a third panel of the floor panel assembly in the locked state of the first and second edge portions of the first and second panels and in a locked state of the third edge portion of the first panel and a fourth edge portion of the third panel. The aligning element may horizontally align the third panel with respect to the first and/or the second panel.
The aligning element may be arranged, such as entirely, horizontally outward of the first edge portion of the third panel in the locked state of the first and second edge portions of the first and second panels and in the locked state of the third and fourth edge portions of the first and third panels. Thereby, the third panel may be horizontally aligned while admitting an assembly of the third edge portion of the first panel to the fourth edge portion of the third panel, such as by angling of the third panel relative to the first panel.
The aligning element may comprise a flange portion configured to be provided in a recess of the first edge portion of the third panel and/or in a second edge portion of a fourth panel in a locked state of a first edge portion of the third panel and a second edge portion of the fourth panel. Thereby, the aligning element may be reinforced.
The flange portion may extend from a lower portion of the aligning element and the recess may be provided in a rear side of the third and/or fourth panel.
The positioning member may comprise a lug portion configured to be provided in a recess of a fourth edge portion of a third panel and/or in a fourth edge portion of a fourth panel in a locked state of the third edge portion of the first panel and the fourth edge portion of the third panel and/or in a locked state of a third edge portion of the second panel and the fourth edge portion of the fourth panel.
The lug portion may extend from a lower portion of the positioning member and the recess may be provided in a rear side of the third and/or fourth panel.
The floor panel assembly may further comprise a tongue and a tongue groove for vertical locking of the first and second edge portions.
The tongue may be a separate tongue, such as a separately formed tongue.
The connecting device may comprise a polymer-based material, such as a thermoplastic material, e.g., a polylactic acid, PLA, or polypropylene, PP. Optionally, the polymer-based material may comprise a reinforcing filler, such as glass fibres. Other materials, such as a metal, e.g., aluminum, are also equally conceivable.
Any pair of first and second edge portions of a given pair of panels herein, in particular the first edge portion of the first panel and the second edge portion of the second panel, may be configured to be assembled to each other by a relative essentially vertical displacement of the pair of panels, such as the first and second panels, against each other, preferably by so-called vertical folding (scissor movement).
Likewise, any pair of third and fourth edge portions of a given pair of panels herein, in particular the third edge portion of the first panel and the fourth edge portion of the third panel, may be configured to be assembled to each other by angling of the pair of panels, such as the third and first panels, relative to each other.
A body portion and/or an aligning element of the connecting device may comprise a positioning protrusion configured to cooperate with at least one panel of the floor panel assembly. Alternatively, or additionally, the positioning member may comprise a positioning projection configured to cooperate with at least one panel of the floor panel assembly. By means of these embodiments, the positioning of the panels may become further improved. For example, the positioning protrusion and/or the positioning projection may couple the connecting device and the panels by friction. Moreover, a manufacturing of a locking device of the panels may be simplified, for example since increased dimensional tolerances thereof may be accepted.
The panels in the floor panel assembly may comprise a decorative joint portion along at least one, preferably all, of their edge portions. A horizontal and/or a vertical positioning may be particularly important for such panels for providing an aesthetically satisfactory assembly. For example, the panels may imitate ceramic tiles.
In accordance with a second aspect of the disclosure, a connecting device comprising a body portion, and a positioning member connected to the body portion, is provided, wherein a longitudinal extension of the positioning member and a longitudinal extension of the body portion are disposed essentially perpendicularly to each other. The body portion comprises a projection extending from the body portion and/or the positioning member comprises an arm portion extending from a base portion of the positioning member.
Embodiments and examples of the second aspect are largely analogous to those of the first aspect, whereby reference is made thereto. In addition, the following embodiments are conceivable.
The longitudinal extension of the positioning member may traverse both sides of the body portion.
The connecting device may further comprise an aligning element extending from the body portion and extending essentially in parallel with the longitudinal extension of the body portion.
The aligning element may comprise a flange portion, preferably extending from a lower portion thereof. Alternatively, or additionally, the positioning member may comprise a lug portion, preferably extending from a lower portion thereof.
The arm portion may be provided vertically above or below the projection.
The connecting device may further comprise a sealing member.
The body portion and/or an aligning element of the connecting device may comprise a positioning protrusion.
The positioning member may comprise a positioning projection.
In accordance with a third aspect of the disclosure, there is provided a wall panel assembly. Embodiments and examples of the third aspect are largely analogous to those of the first aspect, whereby reference is made thereto. It is stressed, however, that the floor panels are replaced by wall panels.
Aspects of the disclosure have mainly been described above with reference to a few embodiments. However, as is readily appreciated by a person skilled in the art, other embodiments than the ones disclosed above are equally possible within the scope of aspects of the disclosure.
Generally, all terms used in the claims below are to be interpreted according to their ordinary meaning in the technical field, unless explicitly defined otherwise herein. All references to “a/an/the [element, device, component, means, step, etc.]” are to be interpreted openly as referring to at least one instance of said element, device, component, means, step, etc., unless explicitly stated otherwise. Reference to one or a plurality of “at least one element”, etc., may shortly be referred to as “the element(s)”.
The disclosure will in the following be described in connection to exemplary embodiments and in greater detail with reference to the appended exemplary drawings, wherein:
Next, various embodiments of a floor panel assembly will be described with reference to the embodiments in, e.g.,
In non-restrictive examples, the floor panels described herein may be thermoplastic-based panels, thermosetting-based panels, ceramic tiles, or wood-based panels. By way of example, each panel may be a laminate panel, a wood powder-based panel, optionally comprising a veneer layer, a ceramic tile attached to a thermoplastic core, a mineral-based panel, such as comprising magnesium oxide and, optionally, magnesium chloride (e.g., MgCl2) and/or magnesium sulfate (e.g., MgSO4), a Luxury Vinyl Tile (LVT tile), a Stone Plastic (Polymer) Composite panel (SPC panel), or an Expanded Polymer Core panel (EPC panel), also known as Water Proof Core panel (WPC panel). Any of these panels may imitate ceramic tiles proper.
Each of the first 1, second 1′, third 1″ and fourth 1‴ panels may comprise a first 1a, 1a′, 1a″, 1a‴, a second 1b, 1b′, 1b″, 1b‴, a third 1c, 1c′, 1c″, 1c‴ and a fourth 1d, 1d′, 1d″, 1d‴ edge portion. The first (third) and second (fourth) edge portions of each panel may be oppositely arranged to each other. For example, the third and fourth (first and second) edge portions may extend along a first (second) horizontal direction X (Y). A thickness direction of the panels may be parallel with a vertical direction Z. Preferably, the panels are rectangular. In a first example, the first (third) and second (fourth) edge portions are short (long) edge portions. In a second example, the first (third) and second (fourth) edge portions are long (short) edge portions. In some embodiments, however, the panels may be square.
The first 1a (second 1b‴) and third 1c (fourth 1d‴) edge portions may join each other at a corner portion 1e (1e‴) of the first panel 1 (fourth panel 1‴). The second 1b′ (first 1a″) and third 1c′ (fourth 1d″) edge portions join each other at a corner portion 1e′ (1e″) of the second panel 1′ (third panel 1″). The panels 1, 1′, 1″, 1‴ may be assembled to each other such that a four-way junction is formed at their corner portions 1e, 1e′, 1e″, 1e‴. The sides 1f of the edge portions provided adjacent to front sides 1g of the panels 1, 1′, 1″, 1‴ may thereby form a cross, cf.
Each panel may comprise a mechanical locking device for horizontally and, preferably, vertically locking the panel to an adjacent panel. As shown in, e.g.,
The corner portions 1e, 1e′, 1e″, 1e‴ may face each other in a locked state L1, L2, L3, L4 of all four panels 1, 1′, 1″, 1‴.
As shown in, e.g.,
Optionally, the panels 1, 1′ further comprise a tongue 11 and a tongue groove 12 for vertical locking of the first 1a and second 1b′ edge portions. As shown in, e.g.,
As shown in, e.g.,
Optionally, the panels 1,1″ further comprise a tongue 11b and a tongue groove 12a for vertical locking of the third 1c and fourth 1d″ edge portions. As shown in, e.g.,
A similar mechanical locking device as those described on the edge portions 1a, 1b′, 1c, 1d″ may be provided on the corresponding edge portions of the panels 1, 1′, 1″, 1‴. For example, as shown in, e.g.,
The first 1a (1a″) and second 1b′ (1b‴) edge portions may be configured to be assembled to each other by a relative essentially vertical displacement of the first 1 (third 1″) and second 1′ (fourth 1‴) panels against each other, see page 16, line 30 to page 17, line 11 and
The floor panel assembly further comprises a connecting device 2 configured to be at least partially arranged in the locking groove 6 in the locked state L1, cf., e.g.,
The connecting device 2 may comprise a body portion 2a configured to be arranged in the locking groove 6, preferably entirely, horizontally outward of the locking element 5 in the locked state L1, see, e.g.,
As shown in, e.g.,
In the locked state L1, the body portion 2a, such as a side 2c thereof, may engage with the locking element 5, such as with an outer surface 5b thereof, see, e.g.,
Hence, the connecting device 2 may be substantially L-shaped (see, e.g., the unbroken lines in
The connecting device 2 may extend substantially to the subfloor 20, e.g., such that at least a part of it contacts the subfloor 20. In some embodiments, however, and as shown in, e.g.,
In some embodiments, and as shown in, e.g.,
Alternatively, or additionally, the positioning member 7 may comprise an arm portion 7a configured to extend in the locked state L1 at least partially above the locking element 9 of the third edge portion 1c and/or the locking element 9′ of the third edge portion 1c′, see, e.g.,
In some embodiments, and as shown in, e.g.,
In the locked state L4, the aligning element 8 may be arranged in the locking groove 6′, preferably at least partially arranged between the locking element 5′ and an inner surface 6b′ of the locking groove 6′, cf.
In view of the above, it is clear that the aligning element 8 preferably is absent of any part extending above the locking element 5′. In some embodiments, a width W of the aligning element (see
As illustrated in
The recess 18, 18′ may be provided in a rear side 1h of the third 1″ and/or fourth 1‴ panel(s), preferably in the first 1a″ and/or second 1b‴ edge portion(s). The flange portion 8c, 8c′ may extend from a lower portion 8d of the aligning element 8. Moreover, the recess 19, 19′ may be provided in a rear side 1h of the third 1″ and/or fourth 1‴ panel, preferably in the fourth edge portion(s) 1d″ and/or 1d‴. The lug portion 7h, 7h′ may extend from a lower portion 7i of the positioning member 7. The recess 18 may be provided in the strip 3′ and may be sidewardly open, such as under the outer surface 5b′. Moreover, the recess 18′, 19, 19′ may be sidewardly open into the locking groove 6′, 10, 10′. The respective recess 18, 18′, 19, 19′ may extend along the first 1a″, second 1b‴, fourth 1d″ and fourth 1d‴ edge portions, such that a portion of the aligning element 8 and/or the positioning member 7 may be accommodated therein. For example, they may extend along essentially the entire edge portions.
In some embodiments, and as shown in
Furthermore, the lug portion(s) 7h and/or 7h′ may face the fourth 1d″ and/or 1d‴ edge portion(s). Depending on whether the positioning member 7 comprises an arm portion 7a or not, a cross-section thereof may be essentially L-shaped or S-shaped, cf.
Preferably, the flange portion 8c, 8c′ engages with the recess 18, 18′ in the locked state L4, such as with an upper wall 18a, 18a′ thereof. Moreover, the lug portion 7h, 7h′ preferably engages with the recess 19, 19′ in the locked state L2 and/or L3, such as with an upper wall 19a, 19a′ thereof.
Generally herein, a vertical distance V1 from the rear side 1h of the panel 1, 1′ to the upper surface 9c, 9c′ may be the same as a vertical distance V2 from the rear side 1h of the panel 1, 1″ to the upper surface 5c, 5c′. Thereby, the arm portion 7a, such as the underside 7b, may be provided at the same level as the projection 2b, such as the underside 2e. Also, the locking elements 9, 9′ of the third 1c, 1c′, 1c″, 1c‴ edge portions may be provided at the same level as the locking elements 5, 5′ of the first 1a, 1a′, 1a″, 1a‴ edge portions.
However, in some embodiments, and as shown in
In yet some embodiments (not shown), the locking elements 5, 5′ of the first 1a, 1a′, 1a″, 1a‴ edge portions may extend vertically above the locking elements 9, 9′ of the third 1c, 1c′, 1c″, 1c‴ edge portions. Thereby, V2>V1 and the arm portion 7a, such as the underside 7b, may be provided vertically below the projection 2b, such as the underside 2e.
The connecting device 2 in any of the embodiments herein, such as those in
In some embodiments, the body portion 2a and/or the aligning element 8 may comprise a positioning protrusion 25, 25′ configured to cooperate with at least one of the first 1, second 1′, third 1″, and fourth 1‴ panels, see, e.g.,
The positioning protrusion 25, 25′ may be arranged on one or both sides 2c, 2d of the body portion 2a. It may thereby be configured to cooperate with the first 1 and/or the second 1′ panel. Alternatively, or additionally, the positioning protrusion 25, 25′ may be arranged on one or both walls 8a, 8b of the aligning element 8. Thereby, it may be configured to cooperate with the third 1″ and/or fourth panel 1‴.
The positioning projection 26, 26′ may be arranged on one or both sides 7f, 7g of the base portion 7c. It may be arranged on the first positioning portion 7d and may thereby be configured to cooperate with the first 1 and/or the third 1″ panel. Alternatively, or additionally, it may be arranged on the second positioning portion 7e and may thereby be configured to cooperate with the second 1′ and/or the fourth 1‴ panel.
As shown in, e.g.,
The positioning protrusion 25, 25′ and/or the positioning projection 26, 26′ may extend from the side 2c, 2d, 7f, 7g or the wall 8a, 8b by an extension EP, EB of less than 0.6 mm, such as less than 0.5 mm, for example 0.05-0.6 mm, preferably 0.1-0.5 mm. For example, a more porous material of the core 29 may imply a larger extension EP, EB. The material of any or preferably all of the positioning protrusions 25, 25′ and/or positioning projections 26, 26′ may be the same as for the body portion 2a, the aligning element 8, or the positioning member 7, which for example may be polymer-based material, such as a thermoplastic material, e.g., PLA or PP. In some embodiments, however, the material of any or preferably all of the positioning protrusions 25, 25′ and/or positioning projections 26, 26′ may be different than the material of the remaining parts of the connecting device. In one example, the material may be a rigid material, for example a thermoplastic material, e.g., PLA or PP. In another example, the material may be a flexible material, such as rubber, silicone, or an adhesive.
In the locked state L1 and/or L4, the positioning protrusion 25, 25′ may cooperate with the outer 5b, 5b′ and/or inner 6b, 6b′ surface(s), optionally with a biasing force (pretension), see, e.g.,
In some embodiments, and as shown in
By means of the cavity 30, 32 the connecting device 2 may be more securely positioned, for example, and especially when, the subfloor 20 is irregular or when a foam is arranged between the subfloor 20 and the panels 1, 1′, 1″, 1‴. It is emphasized that embodiments including cavities 30, 32 are generally included herein, especially without any protrusions 25, 25′ and projections 26, 26′.
Generally herein, the projection 2b and/or the arm portion 7a may be disposed in an upper section 27 of the connecting device 2. In some embodiments, however, the connecting device 2, such as in any of those in
Other embodiments wherein the connecting device 2 is turned upside-down are equally conceivable. For example, a mirror version of the connecting device 2 in
In some embodiments,
Preferably, the projection channel 23 (23′) is provided in a rear side 1h of the first panel 1 (second panel 1′) and/or in the outer surface 5b (6b) of the first edge portion 1a (second edge portion 1b′). Moreover, the arm channel 24 (24′) preferably is provided in a rear side 1h of the first 1 and/or second 1′ (third 1″ and/or fourth 1‴) panel(s) and/or in the outer surface 9b, 9b′ (inner surface 10b, 10b′) of the first 1c and/or second 1c′ (third 1d″ and/or fourth 1d‴) edge portion(s).
In some embodiments, and as shown in, e.g.,
By means of the embodiments in
The floor panel assembly may comprise a plurality of connecting devices 2. In a first example, and as shown in
The panels 1, 1′, 1″, 1‴ in the floor panel assembly may comprise a decorative joint portion 17a, 17b along at least one, preferably all, of their edge portions, see, e.g.,
Aspects of the disclosure have mainly been described above with reference to a few embodiments. However, as is readily appreciated by a person skilled in the art, other embodiments than the ones disclosed above are equally possible within the scope of the disclosure. For example, embodiments in which the longitudinal extensions LP and LB of the connecting device 2 essentially are equal are equally conceivable. In addition, embodiments of the floor panel assembly comprising floor panels described herein are equally conceivable for a corresponding wall panel assembly comprising wall panels.
Samples of a floor panel assembly comprising a plurality of sample panels and a sample connecting device with a positioning member and an aligning element were tested in Castor chair tests along with reference sample panels without any connecting device arranged thereto. It was found that the sample panels with the sample connecting device were more securely interlocked to each other as compared to reference sample panels without any connecting device arranged thereto, since the relative horizontal displacements between the sample panels with the sample connecting device after the tests were smaller than the horizontal displacements between the sample panels without the connecting device.
Number | Date | Country | Kind |
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2250072-2 | Jan 2022 | SE | national |
2250524-2 | May 2022 | SE | national |