A floor structure system and method of use are provided. The system may be used with tent structures but is not limited to such structures.
Flooring systems for tents and stages are known. In some cases, these systems are designed to extend over uneven ground, which can include ground with elevation changes of several feet. While these systems are well adapted for uneven ground, the components of these system do not let them easily adapt to relatively flat ground or ground with smaller elevation changes. When these existing systems are used, they result in structures that are often elevated too far off the ground and/or use components that are not needed for even ground installations. This may result in a flooring system that is not optimized in performance and/or cost for the task.
Further, some of the existing flooring systems require the use of ground altering structures, such as stakes and spikes to anchor the systems in place. When a tent or stage flooring system is needed in a driveway or parking lot, however, it would be advantageous to not have to materially alter these structures.
In view of the disadvantages of the current flooring systems for tents and stages, it would be advantageous to have a system that can be adapted to relatively flat ground. It would also be advantageous for a flooring system to leave little to no permanent trace on the ground, driveway or parking lot on which it was located.
In one aspect, a floor structure system may have a hub and a beam connector connected to the hub. The beam connector may have two parallel plates separated by a gap. A beam may be at least partially located between the plates in the gap. At least one pin may be located on the hub. The at least one pin may be adapted to connect with at least one rod generally extending transverse an upward direction of the at least one pin. The at least one rod may have an aperture adapted to receive the at least one pin therein to secure the rod to the hub.
In another aspect, the plates separate a first pin adapted to connect with a first rod and a second pin adapted to connect with a second rod.
In another aspect, one of the first and second rods extends approximately 30-60 degrees from a beam direction.
In another aspect, fasteners extend through apertures in the parallel plates and the beam to connect them together.
In another aspect, the beam has an upper surface, an opposite lower surface and two parallel side surfaces, wherein the side surfaces are parallel one another and they are located within the parallel plates.
In another aspect, the beam comprises lips that extend transversely from the side surfaces of the beam, wherein the lips are located above the at least one pin and above the beam connector.
In another aspect, the at least one rod has a first end portion and an opposite second end portion, wherein the end portions comprise flat plates wherein one of the apertures is located in each flat plate.
In another aspect, a gable upright connector may have a lower portion and an upper portion, wherein the lower portion defines at least one jaw and a stop plate, wherein the at least one jaw and the stop plate are adapted to at least partially receive the beam between them, wherein the upper portion has an eye bolt aperture and a upright pin aperture extending transverse the eye bolt aperture.
In another aspect, a floor structure system may have a first hub, a second hub, and a third hub. The first and second hubs each have a beam connector, wherein each beam connector comprises two parallel plates separated by a gap, wherein a beam is located at least partially within the gap to connect the first and second hubs. The system may also have a rod having a first aperture on a first rod end portion that extends over a hub pin on the first hub and a second aperture on a second rod end portion that extends over a hub pin on the third hub to connect the first and third hubs.
In another aspect, the rod extends approximately 30-60 degrees from the beam direction.
In another aspect, the rod extends below the beam and is not coplanar with the beam.
In another aspect, the rod connects with the first hub and the third hub on the respective pins laterally outboard from the beam so that the beam and rod do not vertically overlap.
The above, as well as other advantages will become readily apparent to those skilled in the art from the following detailed description when considered in the light of the accompanying drawings in which:
It is to be understood that the device may assume various alternative orientations and step sequences, except where expressly specified to the contrary. It is also to be understood that the specific devices and processes illustrated in the attached drawings, and described in the following specification are simply exemplary embodiments of the concepts defined herein. Hence, specific dimensions, directions or other physical characteristics relating to the embodiments disclosed are not to be considered as limiting, unless expressly stated otherwise.
Turning now to
For example, the system 30 may also be used with frame tent structures. A frame tent structure might be comprised of a metal pole grid which supports the fabric of the tent. A metal pole grid is a lighter duty design than what is described herein and depicted in the figures but this design too may be used with the system 30 herein.
The tent structure 32 depicted in
The roof structure 36 may be comprised of rafters 38 extending from the side walls to an apex portion 40. The rafters 38 support a covering 42 that typically extends from side to side and front to back of the tent structure 32; the covering 42 may extend substantially over the floor system 30, or only a portion thereof.
Turning now to
The beams 50 and hub connecting members 48 may be constructed of a robust material at least capable of repeatedly being exposed to outdoor environments. Such materials may include, but are not limited to, metals including steel and alloys of aluminum, as well as composite materials, plastic, polymers and/or fiberglass.
In one embodiment, a beam 50 may be constructed of steel and it may be unitary, one-piece and integrally formed, or it may be comprised of two or more sections secured together. The beam 50 may have a number of different cross-sectional shapes including square and rectangular. In these embodiments, the beam 50 has a top surfacen 54, an opposite lower surface 56 and two parallel side surfaces 58, as can be appreciated from
The beam 50 may have lips 62 that may be L-shaped flanges connected to both of the side surfaces 58 of the beam 50. A first leg 62A of the L-shaped flange may be secured to a side surface 58, such as by welding or with mechanical fasteners. A second leg 62B of the L-shaped flange may extend perpendicularly away from the side surface 58, such as a right angle to a side surface 58. The L-shaped flanges may be secured to the side surfaces 58 so that the second leg 62B is at or below a centerline 64 (see
The L-shaped flanges may support flooring sections 66 thereon. The flooring sections 66 may be such as walking surfaces supported by metal frame works (not shown). The metal frame works may extend about a perimeter of the underside of the flooring sections 66. The metal frames are sized and shaped to fit between the beams 50 by resting on the L-shaped flanges. The flooring sections 66 may be constructed of wood, composite materials, metals including steel and alloys of aluminum and/or polymers.
The beam 50 may also have end flanges 68 extending from one or both of beam end portions 70. In one embodiment, each end portion 70 has an end flange 68 secured within the hollow interior portion 60 of the beam 50. The end flange 68 may be secured such as by welding and/or mechanical fasteners. In one embodiment, an end flange 68 at one end of the beam 50 may be secured to an opposite side surface 58 of the beam 50 compared to an end flange 68 at the other end portion 70 of the beam 50. This permits beams 50 to be connected to one another end to end. The end flange 68 may be such as a rectangular plate with a height designed to be accommodated within the end portion 70 of a beam 50 it is affixed to, as well as an adjacent beam 50 it can be slid into. The thickness of the end flange 68 may be only a portion of the width of the interior portion 60 of the beam 50. This arrangement facilitates locating an end flange 68 into the end portion 70 of another adjacent beam 50 that also has an end flange 68. The length of the end flange 68 may be a small fraction of the length of the beam 50.
In one embodiment, the hub connecting members 48 may be a rod, such as depicted in
Each rod may have a central body portion 74 that has a circular or square tubular cross section, such as shown in
In the depicted embodiment, on a top surface 96 of the mounting plate 94, an eye bolt flange 98 is secured thereto. The eye bolt flange 98 may be secured such as by welding and/or it can be located in a complementary shaped slot in the mounting plate 94. The eye bolt flange 98 may have an eye bolt aperture 100 extending therethough. The eye bolt aperture 100 may be oriented perpendicular to a primary direction of the flange 98. The eye bolt aperture 100 is adapted to receive an eye bolt (not shown), which may be used as a tie down point for other tent features.
Mounted on the eye bolt flange 98, such as on top of it, may be at least one upright pin flange 102. The upright pin flange 102 may have an upright pin aperture 101 extending through it. In the depicted embodiment, there may be two upright pin flanges 102 aligned with one another on top of the eye bolt flange 98, each having an upright pin aperture 101 therethrough. A gap 104 may separate the eye bolt flanges 98 from one another. Being aligned with one another, the apertures 100 are adapted to removably accommodate an upright pin (not shown) which selectively secures the gable upright connector 86 to an upright via a complementary shaped aperture (not shown) on the upright 34 for the pin. In the depicted embodiment, the eye bolt aperture 100 may extend perpendicularly to the upright pin aperture 101.
While one embodiment of an upper portion of a gable upright connector 86 is described and depicted, other embodiments are permissible because different tent manufacturers use different types of uprights 34. Typically, the manufacturers of the floor system 30 adapt the gable upright connector upper portions 92 to the upright 34 used by the tent manufacturer.
The lower portion 90 of the gable upright connector 86, or the portion below the mounting plate 94, may have at least a first jaw 108. The first jaw 108 may be formed by first and second legs 110, 112 that are connected together by at least one pin 114. The first leg 110 may be secured to the mounting plate 94, such as by welding, mechanical fasteners or male/female couplings.
The first leg 110 may have an attachment portion 116 and an extension portion 118. The attachment portion 116 may be connected to the mounting plate 94, as described above. The attachment portion 116 may extend downwardly from a lower surface 120 of the mounting plate 94, such as perpendicularly to the lower surface 120.
The extension portion 118 may extend at an angle to the attachment portion 116. In one embodiment, the extension portion 118 may extend so that a portion of it may be parallel the lower surface 120 of the mounting plate 94. The attachment portion 116 and the extension portion 118 of the first leg 110 may form an L-shape.
The second leg 112 may be comprised of two similarly, or identically, shaped members 112A, 112B. Members 112A, 112B may be located on each side, respectively, of the first leg 110 to sandwich the first leg 110 between members 112A, 112B. In one embodiment, the extension portion 118 of the first leg 110 is sandwiched between the extension portions 124 of the second leg 112A, 112B.
Further, each second leg 112 may be similarly, or identically, shaped to at least a portion of the first leg 110. More particularly, the second leg 112 may have a similar, or identical, shape at least to the extension portion 118 of the first leg 110, and preferably also a portion of the attachment portion 116 of the first leg 110.
In one embodiment, each second leg 112 may have an attachment portion 122 and an extension portion 124. The attachment portions 122 may connect the first leg 110 and the second leg 112 together, such as through the above-mentioned pin 114.
The pin 114 may be attached to a plate 126. The pin 114 extends through aligned apertures in each second leg 112 as well as the first leg 110.
An aperture 128 may be located in the plate 126. A mechanical fastener 130, such as a bolt may extend through the aperture 128 in the plate 126, as well as through the aligned apertures in the first and second legs 110, 112. A nut 132 may be located on the end of the fastener 130. The fastener 130, nut 132 and pin 126 may lock the legs 110, 112 of the first jaw 108 together and prevent them from moving.
The extension portions 118, 124 of both the first and second legs 110, 112 may extend toward a leading edge 134 of the mounting plate 94. The extension portions 118, 124 of both legs 110, 112 may be parallel one another. Together, the first and second legs 110, 112 may form an L-shape.
In one embodiment, there may be a second jaw 136 extending from the lower surface 120 of the mounting plate 94. A spanner 138 may extend between the two jaws 108, 136 to maintain a constant distance between them, and stabilize the jaws 108, 136 as well. The spanner 138 may be such as a metal bar, or tube, hollow or solid and of any size or shape.
While the above discusses first and second legs 110, 112 comprised of multiple pieces, it is within the scope of the design to make each leg 110, 112 a single unitary piece. Thus, the legs 110, 112 can be one piece and/or the legs 110, 112 can be one piece with the gable upright connector 86.
A stop plate 140 may extend from the lower surface 120 of the mounting plate 94. The stop plate 140 may extend downwardly from the lower surface 120 in a perpendicular fashion. The stop plate 140 may assist in fixing the position of the gable upright connector 86 against a beam 50.
In some embodiments, the gable upright connector 86 may be located on a ground saddle plate 144 as shown in
The ground saddle plate 144 may be a rectangular or square shaped plate with the above-mentioned upper surface 146 and an opposite lower surface 148. The two surfaces 146, 148 may define a substantially constant thickness between them.
The ground saddle plate 144 may have a beam connector attached to the upper surface 146. The beam connector may be such as a ground saddle 150. The ground saddle 150 may be comprised of two rectangular, or square, plates 152 extending perpendicularly from the upper surface 146. The two plates 152 may be parallel one another and be located a constant distance from one another on the upper surface 146.
The upper surface 146 may also have a plurality of pins 154 extending therefrom. The plurality of pins 154 may be arranged in a first group 156 and second group 158 on the upper surface 146, with the two groups 156, 158 generally divided by the ground saddle 150. In one embodiment, each of the pin groups 156, 158 may be arranged to have two leading pins 160, two middle pins 162 and a single rear pin 164 where the pins of one group 156 or 158 are aligned with respective pins in the other group 156 or 158. The pins 154 may have circular cross sections (with or without threads) and they may be all equal height above the upper surface 146. Each group of pins 156, 158 may extend, equally spaced from one another, about the upper surface 146 in a circle or a circular pattern.
The ground saddle plate 144 may also have stake apertures 166 extending therethrough. The stake apertures 166 may be located at the four corner portions of the plate but other locations and numbers may be possible. The stake apertures 166 may be located outside of each of the pin groups 156, 158.
The function for a sill 168 can be appreciated from
The ballast structure 172 may also comprise a ballast frame 178. The ballast frame 178 may be connected to the ballast plate 174 such as by welding and/or mechanical fasteners. Friction pads, or additional frame components (not shown), may be added to the ballast frame 178 to increase its resistance to lateral forces. Friction pads may be attached by chemical bond or mechanical fasteners to a lower surface 180 of the ballast frame 178 in any shape or location and may consist of metal, metal with wood inlay, rubber, plastic, polymer, etc.
As shown in
It may be preferred that the ballast frame 178 has at least two forklift tine receiving members 184, such as tubes with open ends. This enables a forklift to engage the ballast structure 172 and move it to the desired position. Alternatively, the ballast frame 178 may be closed ended at one or more ends.
The ballast frame 178 may be designed to receive one more ballast weights (not shown) thereon. The ballast weight may be heavy items comprising many thousands of pounds. The ballast weights provide a large downward force on the frame 178 to anchor the frame 178, and the structures attached to it, or on it, to prevent them from moving unexpectedly. The ballast structure 172 may replace the need to drive stakes into the ground to secure the tent structure 32 to the ground. The ballast structure 172 may also reduce the number of stakes that may be needed compared with prior art designs. The ballast structure 172 thus advantageously prevents or reduces damage to the ground with stakes or the like.
The ballast structure 172 may be used with a gable upright connector 86, as shown in
Turning back to
From
Further, while the above has described the jaw(s) 108, 136 used with the eye bolt flange 98, the upright pin flange 102 and the stop plate 140, it is permissible to separate the two and to use the jaw(s) 108, 136, the ground saddle 150 and the ground saddle plate 144 independently of the stop plate 140 and flanges 98, 102. By separating these structures, the flanges 98, 102 can be located where uprights 34 are needed and the jaw(s) 108, 136 can be located anywhere along a beam 50. This is advantageous so that ballast structures 172 can be added in any number and/or location regardless of the location of an upright 34, or a ground saddle 150.
In one embodiment, a ballast structure 172 may secure a ground saddle plate 144 (such as via the jaws 108, 136), which in turn secures a beam 50. And, the beam 50 may secure the hubs 46, and the structures connected to them.
Turning now to
The riser 196 may extend from a riser aperture 212 in a central portion 214 of the plate 194. The riser 196 may be such as a tubular column, but other shapes are permissible. The riser 196 supports the saddle plate 198 above the footer plate 194. In one embodiment, there may be no other structures that support the saddle plate 198 above the footer plate 194 other than the single riser 196. In this embodiment, side portions 216 may be cantilevered from the riser 196 over the footer plate 194. The riser 196 may have different heights which can be appreciated from
The saddle plate 198 may be a rectangular or square shaped plate with an upper surface 218 and an opposite lower surface 220 defining a substantially constant thickness between them. The saddle plate 198 may be a smaller rectangle or square compared with the footer plate 194. Preferably, the saddle plate 198 does not overlap the stake apertures 206 in the footer plate 194 so that the stake apertures 204 are accessible if needed.
The saddle plate 198 may have a beam connector attached to the upper surface 218. The beam connector may be such as a saddle 222. The saddle 222 may be comprised of two rectangular or square plates 224 extending perpendicularly from the upper surface 218. The two plates 224 may be parallel one another and be located a constant distance from one another on the upper surface 218.
The upper surface 218 may also have a plurality of pins 226 extending therefrom. The plurality of pins 226 may be arranged in a first group 228 and second group 230 on the upper surface 218, with the two groups 228, 230 generally divided by the saddle 222. In one embodiment, each of the pin groups 228, 230 are arranged to have two leading pins 232, two middle pins 234 and a single rear pin 236. The pins 226 in each group 228, 230 may be equally spaced from one another about an imaginary circle. The two leading pins 232 of each pin groups 228, 230 may be aligned with one another, the two middle pins 234 in each of the pin groups 228, 230 may be aligned with one another and the single rear pins 234 in the pin groups 228, 230 may be aligned with one another. The pins 226 may have circular cross sections and they may be all equal height above the upper surface 218. Some pins 226 may have entirely smooth outer surfaces, the outer surfaces may be threaded, or some pins 226 may have combinations of smooth and threaded outer surfaces.
As may be appreciated in at least
Turning now to
As best seen in
From
The stake apertures 166, 204 mentioned herein may receive ground stakes/spikes therein as needed. Namely, the flooring system 30 may be used with the ballast structure 172 in whole or in part, or not at all. Similarly, the ground stakes/spikes may be used in whole, in part or not at all.
From the above, it can be appreciated that the connector hubs 88 and/or the gable upright connectors 86 may define the location of the junctions/intersections between beams 50, as well as the connections between the connector hubs 88 and the beams 50.
Further, the hub connecting members 48 and pin 154, 226 combination, used to tie the connector hubs 88 and gable upright connectors 86 together, and also the beams 50, advantageously results in a square, or rectangular, foundation for the system 30. This eliminates the need to measure for square when building the system 30, which is a labor and time savings. It is advantageous for the system 30 to be square so that any tent structure 32, or other structure attached to the system 30, may attach correctly thereto.
Turning now to
In
From
The hub connecting members 48 extend between the beams 50 at angles with respect to the beams 50. The angles of the hub connecting members 48 with respect to the beams 50 may be between approximately 90 degrees and less.
The embodiment in
While one hub connecting member 48 is mentioned above, from
One embodiment of a ring saddle 264 is depicted in
A post 274 may extend from a bottom surface 276 of the saddle plate 266. The post 274 may have a fixed height or it may be adjustable such as through a telescopic structure. The post 274 may have a circular cross-section but other embodiments are permissible. The post 274 may be generally centered on the bottom surface 276.
In one embodiment, a ring 278 may be provide at least partially about the post 274. In one embodiment, the ring 278 may extend entirely about the post 274. The ring 278 may be located at any height of the post 274. The ring 278 may be fixed in place to the post 274 or it may be adjustable.
The ring 278 may have a plurality of apertures 280 extending through it. The apertures 280 may be located around the ring 278, or they may be in selected locations. The apertures 280 may have the same shape, share some shapes or have different shapes compared to one another.
As shown in
In one embodiment, seen in
As seen in
The same or similar types of hub connecting members 48 with stakes 284 and end connectors 286 may extend between hubs 46 as shown in
One embodiment of an insert saddle 290 is depicted in
Extending below, such as perpendicularly, the insert saddle 290 is a tube 298. The tube 298 may be centered under the insert saddle 290. The tube may be adapted to either fit within, or fit about, a vertical 300, as best seen in
In one embodiment, the vertical 300 may have an upper ring 302 extending about it. The upper ring 302 may be such as the ring 278 for the ring saddle 264 described above. The upper ring 302 may be located on the vertical 300 such that one or more hub connecting members 48 from the ring saddle 264 may be connected with it, one embodiment for which is shown in
It may be preferred that the one or more hub connecting members 48 that connect the ring saddle 264 with the upper ring 302 on the vertical 300 extend between them in a substantially horizontal orientation. In such an embodiment, the ring 278 for the ring saddle 264 and the upper ring 302 for the vertical 300 may be horizontally aligned with one another, regardless of the position of the ground beneath the rings 278, 302.
The vertical 300 may be connected to a starter 304. The starter 304 may be tubular in its construction but other shapes and sizes are permissible. The vertical 300 may be adapted to fit within one end of the starter 304, but other attachments are permissible.
The starter 304 may be connected to a jack 306. The jack 306 may have an upper tubular portion 308, but other shapes and sizes are permissible. The starter 304 may be adapted to fit about the upper tubular portion 308 of the jack 306, but other attachments are permissible. Pins or other fasteners (not shown) may be used to secure the starter 304 to the jack 306.
A lower portion 310 of the jack 306 may be comprised of a threaded leg 312. A foot 314 may be located beneath the threaded leg 312. The foot 314 may be adapted to contact the ground, or it may be located on one or more sills 168 as described above. The threaded leg 312 may be selectively threaded into and out of the jack 316 thus raising or lowering the foot 314 so that it contacts the ground or the sill 168.
While the jack 306 provides a certain degree of vertical adjustment, it can be appreciated that different lengths of verticals 300 and/or starters 304 can be used to provide additional vertical adjustment. Further, more than one vertical 300 or more than one starter 304 can be used in a line to also provide vertical adjustment.
A vertical axis 316 may extend through each saddle plate tube 298, the vertical 300, the starter 304 and the jack 306, where each of the aforementioned components are aligned along the axis 316.
A lower ring 318 may be located about the jack 306, but it may also be located about the starter 304 or the vertical 300. The lower ring 318 may be substantially the same as the upper ring 302. One or more hub connecting members 48 may extend from the lower ring 318 to other lower rings 318 and be secured with the above-mentioned stakes 284, but other embodiments are permitted.
A tube 336 may be fitted within a tube aperture 338 in the saddle plate 322. The tube 336 may extend transversely from the lower surface 324 of the plate 322. The tube 336 and tube aperture 338 may be generally centrally located in the plate 322.
Side portions 334, which are part of the saddle plate 322, may extend away from the plates 328 so that they are they are cantilevered from the tube 336. In some embodiments, there are no other supporting structures for the side portions 334.
The upper surface 324 may also have a plurality of pins 340 extending therefrom. The plurality of pins 340 may be arranged in a first group 342 and second group 344 on the upper surface 324, with the two groups 342, 344 generally divided by the plates 328. In one embodiment, each of the pin groups 342, 344 may be arranged to have two leading pins 346, two middle pins 348 and a single rear pin 350 where the pins of one group 342, 344 are aligned with respective pins in the other group 342, 344. The pins 340 may have circular cross sections (with or without threads) and they may be all equal height above the upper surface 324. Each group of pins 342, 344 may extend, equally spaced from one another, about the upper surface 324 in a circle or a circular pattern. The pins 340 may be connected to hub connecting members 48 as noted above.
From
Turning to
In this embodiment, the hub connecting member 48 may be such as a portion of a rod. The end portion 354 of the rod may be provided with a plate 356. The plate 356 may have an upper and a lower surface 358, 360 where the two surfaces 358, 360 have planar portions which may define a substantially constant thickness between them. In some embodiments, the lower surface 360 may be in direct contact with the upper surface 146 of a ground saddle plate 144 as described above.
The plate 356 may have at least one pin aperture (not shown) extending from the upper surface 358 to the lower surface 360. In some embodiments, the plate 356 may have a pin aperture 362 in each of its outer corner portions 364. The pin apertures 362 may be aligned with the pins 154 in the ground saddle plate 144. The number and location of the pins 154 for the ground saddle plate 144 for this application may vary compared with the number and locations described above. The pin apertures 362, permit the pins 154 to extend through the plate 356. Hub connecting members 48 may connect with the pins 154 as described above.
The plate 356 may have an upstanding flange 368 that extends at least across a portion of the plate 356. The flange 368 may have at least one fastener aperture 370 extending therethrough. The at least one fastener apertures 370 may be aligned with at least one fastener apertures 372 in the plates 152 of the ground saddle 150. Fasteners 374 may extend through the respective fastener aperture 372 to secure the flange 368, and thus the plate 356, to the saddle 150.
In some embodiments, such as where the hubs connecting member 48 is a rod-like structure a portion of the rod may be secured to the upstanding flange 368 and/or the plate 356. The rod may be welded to the plate 356 and/or the flange 368, but other structures and devices may be used to connect the two together. The rod may be located between the fastener apertures 370 and/or the pin apertures 362.
Turning to
As may be best seen in
In accordance with the provisions of the patent statutes, the present device has been described in what is considered to represent its preferred embodiments. However, it should be noted that the device can be practiced otherwise than as specifically illustrated and described without departing from its spirit or scope.
Number | Date | Country | |
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63073466 | Sep 2020 | US |
Number | Date | Country | |
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Parent | 17446680 | Sep 2021 | US |
Child | 18602697 | US |