1. Field of the Invention
The present invention relates to a floor structure such as a floor plate bridge structure built on a river or land, a slab structure of respective hierarchies such as a steel frame building and an iron reinforced concrete building, a roadbed structure formed on an upper surface of an underground construction, a roadbed structure laid on a ground surface, or the like.
2. Related Art
Patent Document 1 shows a bridge structure, in which steel beams each consisting of an upper flange, a lower flange and a web are arranged in parallel, an iron reinforcement is arranged and concrete is placed between the adjacent steel stocks, i.e., in a space defined by upper and lower flanges of the adjacent steel beams and the web, and the iron reinforced concrete and the web are tightly connected to each other by a PC steel beam piercing the iron reinforced concrete and the web in the width direction of the bridge.
The above bridge structure is based on such a designing idea that the bridge strength against an active load such as vehicles is borne by an iron reinforced concrete placed between the adjacent steel stocks (i.e., steel beams).
Moreover, the slab structure of the respective hierarchies of the conventional steel frame building is formed by supporting a floor plate by beam members, and the slab structure of the respective hierarchies of the iron reinforced concrete building is normally formed with a monolithically placed concrete. Likewise, the roadbed structure temporarily laid on the upper surface of an underground construction employs a method in which iron plates are supported by beam members, and the construction site where trucks and heavy machines frequently come in and out, typically employs a method in which iron plates are merely laid on a ground surface to form a temporary roadbed.
It should be noted that the “Patent Document 1” mentioned above refers to Official Gazette of Japanese Patent Application Laid-Open No. H08-253912
However, the bridge shown in the above-mentioned Patent Document 1 is a structure in which the integration is achieved by the steel beams and the iron reinforced concrete placed at the site, and no consideration is given at all to a unit structure in which the steel beams are dismantled one by one and re-used.
Therefore, the conventional technique is not suited as a floor structure of a temporarily built bridge and the like. At the time of rebuilding, a large scale dismantling operation and a large amount of dismantling expense are required. Moreover, a great deal of scrap is produced thereby impairing the environment. In addition, the form assembling process, the bar arranging process and the concrete placing process are required, thus resulting in increased construction cost.
On the other hand, in the above-mentioned roadbed structure, many heavy iron plates are required to be laid or recovered, a step and a gap are formed between the adjacent iron plates, and substantial walking noises are generated. Thus, the conventional structure has problems as the original floor structure in view of strength and appearance.
Moreover, in case a slab is formed by integral placement of concrete in a concrete building, a complicated form assembling process is required, and much time and labor is required for installation and removal of many jacks. When it is taken into consideration that there is an additional need for concrete curing, etc., the period required for the total construction process is increased and the total construction cost is increased, too.
Furthermore, it is customary in a steel frame building that the load is supported by a joist which is horizontally disposed between a floor plate and a beam member. However, deflection and creaking are liable to occur. Moreover, much time and labor is required for constructing a joist, a floor plate and a ceiling plate.
It is, therefore, an object of the present invention to provide, a bridge floor structure in a floor plate bridge, a floor structure in a steel frame building, a floor structure in an iron reinforced building, a floor structure on an upper surface of an underground construction, and a floor structure laid on a ground surface, which are capable of solving the above-mentioned problems.
A floor structure according to the present invention comprises a plurality of steel stocks (i.e., steel beams) arranged in parallel, each steel beam including a web, an upper flange disposed at an upper end of the web, and a lower flange disposed at a lower end of the web. A floor surface is formed on the upper flange. The floor structure further comprises a displacement preventing spacer interposed between the upper flanges and/or lower flanges of each adjacent pair of steel beams. The displacement preventing spacer includes a load receiving part which is brought into engagement with the adjacent upper flanges and/or lower flanges to receive an active load incurred by the individual steel beams so as to inhibit the steel beams from displacing downward.
As one embodiment thereof, the floor structure further comprises a displacement preventing spacer, the displacement preventing spacer including a left fitting part fitted between the upper and lower flanges of each adjacent left side steel beam, a right fitting part fitted between the upper and lower flanges of each adjacent right side steel beam, an upper interposing part interposed between the upper flanges of the adjacent steel beams, and a lower interposing part interposed between the adjacent lower flanges.
Left side upper and lower step parts formed at an interlocking part between the upper and lower interposing parts and the left fitting part are engaged with a lower surface of the upper flange and an upper surface of the lower flange of the left side steel beam, right side upper and lower step parts formed at an interlocking part between the upper and lower interposing parts and the right fitting part being engaged with a lower surface of the upper flange and an upper surface of the lower flange of the right side steel beam. Owing to those engagements, the individual steel beams are inhibited from being displaced downward.
As another embodiment, in the floor structure using the H-shaped steel beams, the floor structure further comprises a left displacement preventing block fitted to a space defined between the upper and lower flanges and the web of each adjacent left side steel beam, and a right displacement preventing block fitted to a space defined between the upper and lower flanges and the web of each adjacent right side steel beam, mutually opposing side surfaces of the left and right displacement preventing blocks being press butted between the adjacent steel beams, the individual steel beams being inhibited from displacing downward due to a surface pressure and a friction engagement between the press butted surfaces.
As a further embodiment, in the floor structure using the H-shaped steel beams, the floor structure further comprises a left displacement preventing block fitted to a space defined between the upper and lower flanges and the web of each adjacent left side steel beams, and a right displacement preventing block fitted to a space defined between the upper and lower flanges and the web of each adjacent right side steel beam, mutually opposing side surfaces of the left and right displacement preventing blocks being press butted between the adjacent steel beams, a mutually engaging concave and convex part or a step part being formed on the two press butted surfaces, thereby inhibiting the individual steel beams from being displaced downward.
Preferably, the left and right displacement preventing blocks are formed of a wood, or lightweight cellular concrete or rigid foamed resin.
The floor structure is effective to prevent displacement due to an active load when a floor structure is formed by arranging steel beams in parallel. The displacement preventing spacer is preliminarily prepared, and the displacement preventing spacer is fitted between the steel beams which are arranged in parallel. By doing so, the individual steel beams are effectively prevented from being displaced downward against the active load.
Likewise, the preliminarily prepared left and right displacement preventing blocks are fitted to each steel beam, and two such blocks are merely press butted with each other while arranging the steel beams in parallel. By doing so, the vertical displacement preventing effect can properly be obtained against the active load.
In any of the above cases, the floor structure can easily be assembled using steel beams, and cost reduction can be achieved.
Moreover, in any of the above cases, the floor structure can be made into a unit structure, and dismantling and re-use are possible.
Embodiments of a floor structure according to the present invention will be described hereinafter with reference to
The floor structures shown in
The steel beams 4 are obtained by welding the upper flange 2, which bulges out symmetrically in the left and right direction, to the upper end of the web 1 and welding the lower flange 3, which bulges out symmetrically in the left and right direction, to the lower end of the web 1, so that the resultant steel beam 4 exhibits an H-shape. Preferably, a general purpose H-steel (i.e., H-shaped steel beam) as specified in Japan Industrial Standards is employed as the steel stock.
In case the floor structure is a floor plate bridge, the opposite ends of the steel beams 4 (floor structure), i.e., the opposite ends of the lower flanges 3 are supported between piers 5 in a suspending manner. In this case, the steel beam 4 constitutes a main girder.
In the case of a building, the opposite ends of the steel beams 4 (floor structure), i.e., the opposite ends of the lower flanges 3, are supported between vertical walls in a suspending manner to thereby form a slab of respective hierarchies. In the case of a roadbed formed on a ground surface, the steel beams 4 (floor structure) are laid on a ground surface through the lower flanges 3. Also, the steel beams (floor structure) are laid on a scaffolding constructed in an underground space through the lower flanges 3, and the floor surface is formed on the upper flanges 2 in each exemplified case.
As a common structure shown in
As its first embodiment, as shown in
A left side upper step part 12 formed at an interlocking part between the upper interposing part 10 and the left fitting part 8 is engaged with a lower surface of the upper flange 2 of the left side steel beam 4 and a left side lower step part 13 formed at an interlocking part between the upper interposing part 10 and the left fitting part 8 is engaged with an upper surface of the lower flange 3 of the left side steel beam 4.
At the same time, a right side upper step part 14 formed at an interlocking part between the upper interposing part 10 and the right fitting part 9 is engaged with a lower surface of the upper flange 2 of the right side steel beam 4, and a right side lower step part 15 formed at an interlocking part between the upper interposing part 10 and the right fitting part 9 is engaged with an upper surface of the lower flange 3 of the right side steel beam 4. Owing to these engagements, the individual steel beams 4 are inhibited from being displaced downward.
As a second embodiment, as shown in
That is, the displacement preventing spacer 6a is provided at the left and right of the upper interposing part 10a with upper engagement grooves 16. The upper flanges 2 of the adjacent steel beams 4 are brought into engagement with the left and right upper engagement grooves 16, thereby restraining the upper flanges 2. Thus, the load receiving part 7a is formed by the pair of upper step parts 12a, 14a which define the left and right upper engagement grooves 16.
Likewise, the displacement preventing spacer 6a is provided at the left and right of the lower interposing part 11a with lower engagement grooves 17. The lower flanges 3 of the adjacent steel beams 4 are brought into engagement with the left and right lower engagement grooves 17, thereby restraining the lower flanges 3. Thus, the load receiving part 7a is formed by the pair of upper step parts 13a, 15a which define the left and right lower engagement grooves 17.
As a third embodiment, as shown in
More specifically, as shown in
That is, the upper engagement parts 18′ which define the upper engagement grooves 16′ of the upper displacement spacer 6′ are brought into engagement with the upper surfaces of the upper flanges 2 of the adjacent steel beams 4, and the lower engagement parts 19′ are likewise brought into engagement with the lower surfaces of the upper flanges 2 of the adjacent steel beams 4, respectively, and the load receiving part 7′ against the active load is formed by the step parts 12′, 14′ formed at the interlocking part between the upper engagement part 18′ forming the upper engagement groove 16′ and the upper interposing part 10′, and the step parts 12′, 14′ formed at the interlocking part between the lower engagement part 19′ and the upper interposing part 10′, so that the individual steel beams 4 are inhibited from displacing downward.
Likewise, upper engagement grooves 17′ are formed at the left and right parts of the lower interposing part 11′ of the lower displacement preventing spacer 6″, and the lower flanges 3 of the adjacent steel beams 4 are brought into engagement with the engagement grooves 17′, respectively. Thus, the load receiving part 7′ is formed by the pair of upper step parts 13′, 15′ which define the left and right lower engagement grooves 17′.
That is, the upper engagement parts 18′ which define the lower engagement grooves 17′ of the lower displacement spacer 6″ are brought into engagement with the upper surfaces of the lower flanges 3 of the adjacent steel beams 4, and the lower engagement parts 19′ are likewise brought into engagement with the lower surfaces of the lower flanges 3 of the adjacent steel beams 4, respectively, and the load receiving part 7′ against the active load is formed by the step parts 13′, 15′ formed at the interlocking part between the upper engagement part 18′ forming the lower engagement groove 17′ and the lower interposing part 11′, and the step parts 13′, 15′ formed at the interlocking part between the lower engagement part 19′ and the lower interposing part 10′, so that the individual steel beams 4 are inhibited from displacing downward.
As a fourth embodiment, as shown in
Thus, the load receiving part 7b is formed by the step parts 12b, 14b which are formed at the interlocking part between the upper interposing part 10b and the upper engagement part 18b, and the load receiving part 7b is formed by the step parts 13b, 15b which are formed at the interlocking part between the lower interposing part 11b and the lower engagement part 19b.
Owing to the above arrangement, the active load incurred by the individual steel beams 4 is received by the load receiving part 7b, so that the individual steel beams 4 are inhibited from displacing downward. That is, the active load incurred by the individual steel beams 4 is incurred by the adjacent steel beams 4 through the spacer 6b, and the load is incurred by the entire structure and dispersed.
As other examples, as shown in
While the steel beams 4 are arranged in parallel, mutually opposing side surfaces 21 of the left and right displacement preventing blocks 20 are press butted between the adjacent steel beams 4, and the individual steel beams 4 are inhibited from displacing downward due to a surface pressure and a friction engagement between the press butted surfaces 21.
Also, as shown in
The left and right displacement preventing blocks 20′ are restricted at their upper surface and lower surface by a lower surface of the upper flange 2 and an upper surface of the lower flange 3, respectively, and the side surfaces that oppose the butting surfaces of the left and right displacement preventing blocks 20′ are restricted by the side surfaces of the web 1, and in that condition, the left and right displacement preventing blocks 20′ are fitted to the left and right sides of the web 1.
In the example shown in
In the left and right displacement preventing blocks 20, as shown in
The steel beams 4 including the left and right displacement preventing blocks 20 are arranged in parallel, such that the displacement preventing blocks 20 are press butted with each other.
In
On the other hand, in
Thus, the protruded part of the displacement preventing block 20a of one of the adjacent steel beams 4 is fitted into the space of the sink displacement preventing block 20b of the other of adjacent steel beams 4, i.e., fitted between the upper and lower flanges 2, 3, while the opposing side surfaces 21′ of the two displacement preventing blocks 20a, 20b are butted with each other. This abutting surface 21′ may take the form of a displacement preventing surface under the effect of the press friction engagement as shown in
Preferably, the left and right displacement preventing blocks are formed of a wood, or lightweight cellular concrete or rigid foamed resin, so that the blocks can be reduced in weight.
In the alternative, as shown in
In the alternative, the left and right displacement preventing blocks 20, as shown in
The displacement preventing spacer interposed between the flanges as shown in
That is, each displacement preventing spacer 6 and the web 1 are provided with a through-hole 28 which is communicated in the floor width direction (arranging direction of the steel stocks), and each of the left and right displacement preventing blocks 20 and the web 1 are likewise provided with a through-hole which is communicated in the floor width direction (arranging direction of the steel beams). An elongate tightening wire rod 27 is allowed to extend in the through-hole 28, and nuts 29 are threadingly engaged with the opposite ends of the tightening wire rod 27 and tightened, so that the displacement preventing spacer 6 or the left and right displacement preventing blocks 20 and all of the steel beams 4 are integrally tightened.
The tightening wire rod 27 may be a steel wire or a stainless steel bar.
Thus, the displacement preventing spacer 6 is press tightened between the upper flanges 2 and/or between the lower flanges 3 of every adjacent pair of the steel beams 4 and intimately contacted with the end parts of the flanges 2, 3.
Likewise, the left and right displacement preventing blocks 20 are press tightened with the left and right side surfaces of the web 1 of every adjacent pair of the steel stocks 4 and intimately contacted therewith. At the same time, the opposing side surfaces 21 of the left and right displacement preventing blocks 20 are press butted with each other.
As shown in
Likewise, as shown in
The upper flange 2 and the lower flange 3 of each steel beam 4 used herein may be of a structure mutually bulged out in equal width or a structure in which the upper flange 2 is dimensioned to be short and the lower flange 3 is dimensioned to be long in width.
In the above floor structure, the upper surface of the upper flange 2 of each steel beam 4 is formed directly into a floor surface, or a pavement 30 of concrete or asphalt or the like is applied to the upper surface of the upper flange 2 and its upper surface is formed into a floor surface. In the alternative, a floor assembly can be constructed on the upper flange 2 of the floor structure using a joist and a floor plate, thereby a floor surface can be formed on the upper flange 2.
The present invention is extremely effective in preventing displacement under an active load in which a floor structure is formed by arranging steel beams in parallel. That is, the steel beams are arranged in parallel, and the displacement preventing spacers is fittingly interposed between the steel beams. By doing so, the individual steel beams can effectively be prevented from displacing downward which would otherwise occur due to active loading.
Likewise, the left and right displacement preventing blocks are preliminarily fitted to each steel beam, and such two blocks are arranged in parallel and merely press butted with each other. By doing so, the vertical displacement effect against the active load can properly be obtained.
Also, in any of the above cases, a floor structure can easily be assembled using steel beams, and cost reduction can be achieved.
Moreover, in any of the above cases, the floor structure can be formed into a unit structure, and dismantling and re-use are possible.
This application is a divisional application of application Ser. No. 10/854,186, filed May 27, 2004 now U.S. Pat. No. 7,373,760.
Number | Name | Date | Kind |
---|---|---|---|
175028 | Buzby | Mar 1876 | A |
420731 | Pajeau | Feb 1890 | A |
495634 | Johnson | Apr 1893 | A |
846291 | Emerson | Mar 1907 | A |
1321213 | Johnson | Nov 1919 | A |
1807715 | Tucker | Jun 1931 | A |
2078117 | Auryansen | Apr 1937 | A |
2112949 | Bunker | Apr 1938 | A |
2878904 | Percival | Mar 1959 | A |
3956788 | Nagin | May 1976 | A |
4001988 | Riefler | Jan 1977 | A |
4042991 | Macy et al. | Aug 1977 | A |
4102100 | Perreten | Jul 1978 | A |
4952434 | Rumsey et al. | Aug 1990 | A |
5660906 | Hill | Aug 1997 | A |
5937588 | Gard | Aug 1999 | A |
6049932 | Mangone | Apr 2000 | A |
Number | Date | Country |
---|---|---|
777125 | Feb 1935 | FR |
37-14844 | Jun 1962 | JP |
48-50534 | Jul 1973 | JP |
51-101024 | Feb 1976 | JP |
51-21532 | Jun 1976 | JP |
57-137509 | Aug 1982 | JP |
8-253912 | Oct 1996 | JP |
0131142 | May 2001 | WO |
Number | Date | Country | |
---|---|---|---|
20070193161 A1 | Aug 2007 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 10854186 | May 2004 | US |
Child | 11785189 | US |