The disclosure relates to the technical field of home improvement materials, in particular to a floorboard connecting base and a floorboard connecting structure.
At present, a floorboard, as one of main ways of floor decoration, is widely used in homes, offices, receptions and other places. A wooden floorboard has characteristics of comfortable feet feeling, natural texture and recyclable materials, but shortcomings of the wooden floorboard are poor humidity resistance and anti-aging ability. High humidity is easy to make wood swell, while drying may cause the wood to shrink, which then leads to bulging, warping and others.
There are many ways to connect planes of the floorboard, among which, a lock connection method is widely favored because it can reduce use of glue, can avoid glue and reduce indoor pollution. A connecting piece is one of the most important fittings in floorboard installation. On the one hand, it is required to leave enough expansion and contraction space for thermal expansion and contraction of the floorboard; and on the other hand to protect an edge of the floorboard from abrasion, which functions in connection and protection. However, existing connecting pieces are with poor universality, and different connecting pieces are required to be designed separately for floorboards with different structures. Moreover, some connecting pieces with simple structures have poor stability and weak splicing structure, and there is a problem of deformation after long-term use.
In view of above problems, a floorboard connecting base and a floorboard connecting structure are provided in the disclosure, which are simple and table in structure and with a firm splicing structure and good universality.
Technical schemes adopted by the disclosure are as follows. A floorboard connecting base is provided in this disclosure, which includes a base body, a convex part and a limiting part. The convex part is located at an end of an upper surface of the base body. The limiting part is located at the upper surface of the base body, and is spaced from the convex part to form an installation groove for inserting a floorboard unit, and a free end of the limiting part is bent in a direction towards the convex part to form a step block for limiting the floorboard unit.
During installation, the floorboard unit is clamped into the installation groove between the limiting part and the convex part. The step block formed by folding the free end of the limiting part towards the convex part can form a semi-enclosed limiting structure for the inserted floorboard unit, so that the floorboard can be stably inserted and clamped, which is with a simple clamping structure, suitable for diversity of floorboard paving and stable in structure.
A locking floorboard connection structure is adopted in this disclosure, and with a locking force, joints can be very tight even if the pavement is glue-free, and problems such as uplift or cracking may not occur due to change of temperature. In addition, the floorboard connecting structure of the disclosure can integrally extend around with the change of temperature as a whole, thus avoiding local uplift, solving a problem of internal deformation and achieving good overall paving effect. For the floorboard connecting structure of the disclosure, a manual paving standard is replaced with an industrial standard, so that error of manual paving is reduced, and the floorboard can enter the groove by pressing or tapping the floorboard when paved, and its installation is simpler.
Optionally, a lower surface of the base body is provided with a first groove, and the first groove is located below the convex part. When the connecting post of the floorboard unit is dropped into the installation groove, the step block and the convex part can open to both sides, and an elastic deformation space of the convex part can be ensured when the first groove is squeezed, which optimizes effect of pressing the floorboard unit into the installation groove and reduces use of materials.
A bottom of the first groove is arc-shaped, which can disperse a pressure, and at the same time, it can also disperse internal stress so as to prevent stress concentration and avoid uneven deformation of the floorboard connecting base and material fatigue.
Optionally, an end of the lower surface of the base body is provided with a first chamfer for providing a deformation space. A structure with the first chamfer can achieve effect similar to that of the first groove. The first chamfer is provided to cause the lower surface of the base body to have a structure with a low middle part and two tilted ends, and an end of the lower surface of the base body has a deformation space, which optimizes effect of pressing products into the installation groove and reduces the use of materials.
Optionally, a height of a step surface of the step block is not less than a height of the convex part. The limiting part has good elasticity, and the connecting post can smoothly enter the installation groove during installation of the floorboard unit, and the limiting part can rebound in situ to lock the floorboard unit when it is installed in place.
Optionally, the convex part and the bottom of the installation groove can be smoothly transitioned with a first concave arc part, so that the floorboard unit can smoothly enter the installation groove. In addition, the first concave arc part and the step surface of the step block are distributed in an oblique diagonal structure. After the floorboard unit and the floorboard connecting base are locked, a hooking part of the floorboard unit and the step surface are locked with each other, and at the same time, the hooking part abuts against the first concave arc part, so that the connecting post of the floorboard unit is more stable with a diagonal locking structure.
Optionally, the number of the convex part is two, the two convex parts are located at the two ends of the upper surface of the base body, and the limiting part is located between the two convex parts. The free end of the limiting part is formed with two step blocks bent in the direction of the two convex parts, respectively, so that two adjacent floorboard units can be connected through the floorboard connecting base.
Optionally, the limiting part is provided with a U-shaped groove in a vertical direction. When the connecting post of the floorboard unit is dropped into the installation groove, the step block and the convex part can open to both sides, and an elastic deformation space can be provided for the limiting part when the U-shaped groove is squeezed, which optimizes effect of pressing the floorboard unit into the installation groove and reduces use of materials.
When the floorboard unit is installed, the connecting post exerts a force on both the step block and the convex part, and the lack of the first groove or the first chamfer, i.e., the convex part lacks an elastic deformation space, the limiting part is prone to excessive deformation leading to the failure of the locking type connection structure; and the lack of the U-shaped groove, i.e., the limiting part lacks an elastic deformation space, the convex part is similarly susceptible to excessive deformation leading to the failure of the locking type connection structure. Therefore, the U-shaped groove of the limiting part and the first groove/the first chamfer of the convex part make the limiting part and the convex part have excellent elastic deformation ability in the direction of force, which not only ensures that the limiting part and the convex part are not easy to be damaged, but also ensures that the floorboard unit is smoothly pressed into the floorboard connecting base, and that the paving efficiency is high.
Optionally, a bottom of the U-shaped groove is provided with a second concave arc part, which can increase structural stability and strength of the step block.
Optionally, a notch of the U-shaped groove gradually expands outward. The notch of the U-shaped groove is of a gradually expanding trumpet-shaped structure, and deformation at an end of the limiting part (that is, at the step block) is largest when the connecting post of the floorboard unit is dropped, leaving a sufficient space for deformation of the step block. In addition, the notch of the U-shaped groove is designed so that the step block forms a chamfer, which assists in stress release, and can also avoid a sharp structure and not hurt hands in assembling and disassembling.
Optionally, the step block has a triangular structure, and the step block has a first sloping face, and the first sloping face is a plane or a convex arc face. The triangular step block is not only stable in structure, but also the sloping face of the step block which is of a plane or convex arc face structure can make the floorboard unit drop into the installation groove smoothly when pressed. The groove (a first recess) of the floorboard unit corresponding to the step block is designed to be similar to a trapezoidal structure, which can not only assist in smooth dropping into the installation groove when pressed, but also enable the hooking part to stably engage with the step block.
Optionally, a first included angle α between the step block and the limiting part is 90° to 135°. The first included angle α of 90° to 135° can ensure stability of a connecting structure between the floorboard connecting base and the floorboard unit, and also make assembly and disassembly of the floorboard unit smoother.
An end of the step block is a convex circular arc, so a contact area between the floorboard unit and the step block is small, also with small friction resistance, and an installation process is smoother.
Optionally, the convex part is provided with a first convex arc part for assisting the floorboard unit in being inserted into the installation groove. When the floorboard unit is installed and dropped into the floorboard connecting base, the first convex arc part contacts the connecting post of the floorboard unit, which can assist smooth entry into the installation groove.
Optionally, the convex part is further provided with a second convex arc part, which can also assist the floorboard unit in being smoothly clamped with the floorboard connecting base. Radians of the first convex arc part and the second convex arc part can be changed to be adapted with shapes of a second recess and the third convex arc part of the floorboard unit.
A floorboard connecting structure is further provided in this disclosure, which includes a floorboard unit and the floorboard connecting base described above. The floorboard unit is provided with a connecting post clamped into the installation groove, an end of the connecting post is provided with a hooking part, and the step block is clamped and matched with the hooking part. When the connecting post of the floorboard unit is clamped into the installation groove, the hooking part of the floorboard unit and the step block are not easy to come off after locking and fastening each other because the step block of the floorboard connecting base enters the first recess of the floorboard unit.
Structural strength of the floorboard connecting base is not less than that of the floorboard unit. Specifically, the floorboard unit can be made of wood composite materials, such as medium density fiberboard (MDF) or high density fiberboard (HDF), or can be made of natural wood, bamboo, or other materials with elasticity. The floorboard connecting base can be made of plastic or metal.
Optionally, there are at least two joint surfaces between the connecting post and an inner wall of the installation groove, which are formed by closely matching planes and/or the arc faces, and two of the at least two joint surfaces are distributed in a relative structure or an oblique diagonal structure. The connecting post of the floorboard unit is locked in the installation groove by a diagonal structure, with a stable clamping structure.
Optionally, the two of the at least two joint surfaces are a horizontal face and a first arc sloping face distributed in an oblique diagonal structure, and a vertical face for assisting in clamping and fastening is also included between the floorboard unit and the floorboard connecting base. Specifically, the horizontal plane is formed by abutting of the step surface of the step block and the hooking part, and the first arc sloping face is formed by abutting of the first concave arc part of the floorboard connecting base and the third convex arc part of the floorboard unit. The first arc sloping face has horizontal and vertical directions, which correspond to the horizontal face and the vertical face respectively, with large contact area and a stable limiting structure.
Optionally, two of the at least two joint surfaces are a first arc sloping face and a second arc sloping face distributed in an oblique diagonal structure, and a vertical face for assisting in clamping and fastening is also included between the floorboard unit and the floorboard connecting base. Specifically, the first arc sloping face is formed by abutting of the first concave arc part of the floorboard connecting base and the third convex arc part of the floorboard unit, and the second arc sloping face is formed by abutting of the step block and the hooking part. Both the first arc sloping face and the second arc sloping face have horizontal and vertical directions with large contact area, and in combination with the vertical surface for assisting in clamping, the limiting structure is stable.
Optionally, the hooking part has an introduction sloping face, and a slope of the introduction sloping face is greater than a slope of a sloping face of the step block. When the hooking part is pressed into the installation groove, it can contact with the sloping face of the step block. When the slope of the introduction sloping face is larger than that of the sloping face of the step block, a contact area between the step block and the hooking part can be reduced, thereby reducing friction effect, reducing elastic deformation of the limiting part and avoiding structural failure of the limiting part due to excessive deformation. In addition, after the hooking part is clamped, it can cooperate with the limiting part to form a triangular gap, with a stable structure.
The disclosure has following beneficial effects. With the floorboard connecting base according to this disclosure, the floorboard unit is clamped into the installation groove between the limiting part and the convex part, and the step block formed by folding the free end of the limiting part towards the convex part can form a semi-enclosed limiting structure for the inserted floorboard unit, so that the floorboard can be stably inserted and clamped, which is with a simple clamping structure, reduces processing loss of profiles by 3% to 5%, is suitable for diversity of floorboard paving and stable in structure.
The floorboard connecting structure according to the disclosure is of a locking type, so it can be paved without glue due to a locking force, which is safe and environment-friendly and with tight joints. A whole structure may extend all around with change of temperature, and there will be no problems such as uplift or cracking due to the change of temperature, with good overall paving effect. For the floorboard connecting structure of the disclosure, a manual paving standard is replaced with an industrial standard, so that error of manual paving is reduced, and the floorboard can enter the groove by pressing or tapping the floorboard when paved, and its installation is simple.
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Reference numbers are as follows: 1. Floorboard Connecting Base; 10. Base Body; 11. Convex Part; 12. Limiting Part; 13. Installation Groove; 14. First Groove; 15. First Chamfer; 16. First Concave Arc Part; 17. Seam Filling Part; 111. First Convex Arc Part; 112. Second Convex Arc Part; 121. Step Block; 122. U-shaped Groove; 123. Second Concave Arc Part; 121a. First Sloping Face; 121b. End of Step Block; 121c. Step Surface;
In the following, a detailed and complete description of the present disclosure will be made in combination with specific embodiments with reference to the drawings.
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A bottom of the first groove 14 is arc-shaped, which can evenly disperse a pressure, and at the same time, it can also disperse internal stress so as to prevent stress concentration, avoid uneven deformation of the floorboard connecting base 1 and damage due to material fatigue.
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Optionally, an edge of an upper surface of the floorboard body 20 is provided with a second chamfer 23, and a third chamfer 221a is provided at a first recess 221 of the floorboard body 20, which can assist stress release, avoid a sharp structure, and do not hurt hands during disassembly. In addition, it can provide an expansion deformation space for thermal expansion and contraction.
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Specifically, when the floorboard connector 35 is spliced with the floorboard unit 2, the connecting post 21 of the floorboard unit 2 is inserted into the first right-angle groove 353a of the floorboard connector 35, respectively, and the first insertion block 353c of the floorboard connector 35 is inserted into the second right-angle groove 24 of the floorboard unit 2, while the second insertion block 25 of the floorboard unit 2 falls into a right-angle cavity 353d. Since the floorboard connector 35 is a perpendicular cross-shape, it can assist four floorboard units 2 to quickly find the position and be aligned, and the seams of four floorboard units 2 are neater after paving, it can make the paving structure stable, and the floorboard unit 2 is not easily shifted when in use.
Wherein the height of the barrier wall 353b is greater than the height of the first insertion block 353c. The first insertion block 353c is shorter, which facilitates the insertion of the floorboard unit 2 into the floorboard connector 35, and the barrier wall 353b is higher which facilitates the restriction of the floorboard unit 2.
The upper surface of the barrier wall 353b may be flat surface or convex curved surface. Referring to
The above is only preferred embodiments of the present disclosure, which does not limit a protection scope of the present disclosure. Any equivalent transformation made with the specification of the present disclosure, which is directly or indirectly applied to other related technical fields, is included within the scope of the disclosure.
Number | Date | Country | Kind |
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2023106158499 | May 2023 | CN | national |
This application is a continuation of International Application No. PCT/CN2023/104674 filed 30 Jun. 2023, which claims the benefit of priority to Chinese Application No. 202310615849.9, filed 26 May 2023, the benefit of priority of each of which is claimed herein and which applications are hereby incorporated by reference herein in their entirety.
Number | Date | Country | |
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Parent | PCT/CN2023/104674 | Jun 2023 | WO |
Child | 18487687 | US |