The present invention is related to a panel configured to be used for constructing a floor covering that comprises a plurality of such panels. The invention particularly relates to laminated floor panels of which the core is made from at least one of a medium-density fiberboard (MDF) and a high-density fiberboard (HDF). However, the invention does not exclude panels made of different materials such as poly-vinyl-chloride (PVC), other types of synthetic materials, or panels made from wood such as engineered or solid wood panels. Furthermore, the panels of the invention could also be used for creating a wall covering.
A schematic overview and corresponding cross section of an exemplary embodiment of a panel 1 as described is shown in
First extension region 3 comprises a first coupling profile 5 and second extension region 4 comprises a second coupling profile 6 that is complementary to first coupling profile 5. First coupling profile 5 of panel 1 can be coupled to second coupling profile 6 of an adjacent panel for the purpose of mutually locking panel 1 and the adjacent panel.
First coupling profile 5 and second coupling profile 6 each comprise a first flank 30, 31 that forms an inner flank of core 2, a third flank 50, 51 that forms a respective outer edge of panel 1, and a second flank 40, 41 that connects first flank 30, 31 and third flank 50, 51.
To enable first coupling profile 5 of panel 1 and second coupling profile 6 of an adjacent panel to be coupled for mutually locking panel 1 and the adjacent panel, locking elements are provided. More in particular, second flank 40 comprises a first locking element, schematically illustrated by dashed box B1, and second flank 41 comprises a second locking element, schematically illustrated by dashed box B2.
As shown, extension regions exist on all sides of panel 1. As an example, a cross section of panel 1 taken along a direction perpendicular to the direction along which the cross section of
As shown, second flanks 40, 41 are profiled. More in particular, second flank 40 comprises a protrusion 7 and a recess 8 that are complementary to a recess 9 and protrusion 10 comprised in second flank 41. In this manner, an upward tongue 7 is formed that runs at a distance from and parallel to first flank 30. A clearance between first flank 30 of core 2 and upward tongue 7 forms an upward groove 8. Similarly, second flank 41 comprises a downward tongue 10 that runs at a distance from and parallel to first flank 31. A clearance between first flank 31 and downward tongue 10 forms a downward groove 9.
In a locked state, first flank 30 of panel 1 is aligned with third flank 51 of adjacent panel 1′, second flank 40 of panel 1 is aligned with second flank 41 of adjacent panel 1′, and third flank 50 of panel 1 is aligned with first flank 31 of adjacent panel 1′.
The coupling profiles shown in
An object of the present invention is provide a floor panel in which the abovementioned problems do not occur or at least to a lesser extent.
This object is achieved with the panel as described which is characterized in that the first locking element comprises a recess extending inwardly relative to the second flank of the first or second coupling profile. This recess has a bottom and side walls extending from the bottom to an outside of the relevant second flank. The first locking element further comprises a protruding portion extending from the bottom toward the outside of the relevant second flank.
The second locking element comprises a protruding portion comprising side walls that extend outwardly from an outside of the second flank of the second or first coupling profile, respectively, to a base portion, and a recess extending from the base portion inwardly relative to the relevant second flank.
According to the invention, the protruding portion of the second locking element is divided, by the recess of the second locking element, into two oppositely arranged protruding sub-portions, and the recess of the first locking element is divided, by the protruding portion of the first locking element, into two oppositely arranged sub-recesses. The protruding portion of the first locking element is configured to be received in the recess of the second locking element and each protruding sub-portion of the second locking element is configured to be received in a respective sub-recess of the first locking element.
The present invention proposes a novel combination of locking elements that are relatively easy to manufacture. In addition, a triple lock function is obtained. More in particular, a first lock comprises the coupling between the protruding portion of the first locking element and the recess of the second locking element. A second lock and a third lock are formed by the respective coupling between the sub-recesses of the first locking element and the protruding sub-portions of the second locking element.
The Applicant has found that by employing the first and second locking element as defined above an appropriate locking between adjacent panels can be achieved while reducing complexity and/or costs of manufacturing the panel.
The first and/or third flank may extend substantially parallel to a normal vector of the panel. Here, it is noted that the panel of the invention is generally a flat panel having a uniform thickness that is laid flat onto a subfloor. In such case, the normal vector of the panel corresponds to the vertical direction.
The protruding portion of the first locking element can be fully arranged in the recess of the first locking element and the recess of the second locking element can be fully arranged in the protruding portion of the second locking element. In this manner, elements that are relatively easily damaged, such as the protruding portion of the first locking element, can be shielded.
The second flank of the first coupling profile may comprise a first flank portion comprising said one of a first locking element and a second locking element, and a second flank portion connecting the first flank portion to the first flank. Moreover, the second flank of the second coupling profile may comprise a fourth flank portion comprising said the other of a first locking element and a second locking element and a fifth flank portion connecting the fourth flank portion to the third flank. In some embodiments, the locking element is therefore limited to a part of the second flank. The remaining region, more in particular the second flank portion, may comprise one of a recess and a protrusion that is complementary to said recess, wherein the fifth flank portion comprises the other of a recess and a complementary protrusion. This recess and protrusion may provide an additional locking. As an example, the second flank portion may comprise a recess in the shape of a first groove, wherein the first flank portion and the third flank of the first coupling profile form a first tongue. The fifth flank portion may comprise a protrusion, which, together with the third flank of the second coupling profile, forms a second tongue and that defines, together with the first flank and fourth flank portion of the second coupling profile, a second groove. The first tongue of the panel can be configured to be received in the second groove of the adjacent panel, and the second tongue of the adjacent panel can be configured to be received in the first groove of the panel. Accordingly, the present invention also relates to a tongue-and-groove coupling in which the tongue of the first coupling profile is provided with the first or second locking element and in which the groove of the second coupling profile is provided with the other of the first or second locking element.
The second flank of the first coupling profile may comprise a third flank portion connecting the first flank portion to the third flank, and the second flank of the second coupling profile may comprise a sixth flank portion connecting the fourth flank portion to the first flank. Accordingly, the second flank of the first and second coupling profile may comprise multiple segments, which may be essentially flat or curved. When panel 1 is coupled to panel 1′, the first flank portion preferably lies against the fourth flank portion, the second flank portion against the fifth flank portion, and the third flank portion against the sixth flank portion.
The third flank portion may face away from the first flank of the first coupling profile, and the fifth flank portion may face away from the first flank of the second coupling profile. For example, when the panel is arranged on the floor with the first extension region facing down, the third flank portion may, starting from its connection to the first flank portion, be inclined downwards. Similarly, the fifth flank portion may, starting from its connection to the fourth flank portion, be inclined upwards.
The third flank portion and the sixth flank portion can be essentially flat. In such case, the direction the third flank or sixth flank is facing can be determined using a normal vector of the flank. In other cases, the third or sixth flank may be curved or may comprise a plurality of interconnected segments. In such case, the direction the flank is facing can be determined using a line that is perpendicular to the line that connects the end points of the flank. Similar considerations hold for determining the direction other flanks or flank portions are facing.
As a further example, the first flank portion and the second flank portion may face substantially the same direction, and the fourth flank portion and the fifth flank portion may face substantially the same direction. As a particular example, the first flank portion and the second flank portion face a direction that is parallel to a normal vector of the panel, and the fourth flank portion and the fifth flank portion may face a direction that is parallel to said normal vector of the panel. The second flank may be shaped such that the relevant extension region, i.e. the first or second, tapers towards the end of the extension region. Alternatively, the second flank may be substantially horizontal, i.e. parallel to a top or bottom surface of the panel.
Alternatively, the second flank portion may face a different direction than the first flank portion, and the fifth flank portion may face a different direction than the fourth flank portion.
The second flank portion may be directed away from the first flank of the first coupling profile, and the fifth flank portion may be directed away from the first flank of the second coupling profile.
The present invention is not limited to second and/or fifth flank portions being flat. It equally relates to second and/or fifth flank portions being curved.
The panel may comprise a third locking element arranged on one of the first and third flank of the first coupling profile, and a fourth locking element arranged on one of the third and first flank of the second coupling profile, respectively, wherein the third and fourth locking elements are configured for the purpose of further mutually locking the panel and the adjacent panel. Preferably, the third and fourth locking elements are arranged on vertically orientated flanks to provide a locking between the panel and the adjacent panel against vertical mutual movement.
The third locking element can be configured as one of the first and second locking element and the fourth locking element can be configured as the other of the first and second locking element. Alternatively, the third locking element may comprise one of a recess and a protrusion that is complementary to said recess, and the fourth locking element may comprise the other of the recess and complementary protrusion.
The first locking element may comprise a pair of further protrusions arranged on opposite sides of the recess of the first locking element, and the second locking element may comprise a pair of further recesses arranged on opposite sides of the protruding portion of the second locking element. Each of the further recesses may be configured to receive a respective further protrusion. In this manner a five-fold locking function can be obtained.
The invention particularly relates to a laminated floor panel, wherein the core is made from at least one of medium-density fiberboard (MDF) or a high-density fiberboard (HDF). However, the invention does not exclude panels made from different materials such as poly-vinyl-chloride (PVC).
The panel may comprise a top side comprising a decorative layer and a bottom side, wherein the first extension region partially forms the bottom side and wherein the second extension region partially forms the top side.
According to a second aspect, the invention further provides a floor covering comprising a plurality of panels as above, wherein the first locking element of a given panel among the plurality of panels is coupled to the second locking element of another panel among the plurality of panels that is arranged adjacent to said given panel.
Next, the invention will be described referring to the appended drawings wherein identical reference signs will be used to refer to identical or similar components and wherein:
Second locking element 200, assumed to be arranged on second flank 40 of first coupling profile 5, comprises a protruding portion 201 comprising side walls 202 that extend outwardly from an outside of second flank 40 to a base portion 203, and a recess 204 extending from base portion 203 inwardly relative to second flank 40. As shown, recess 204 is fully arranged in protruding portion 201.
Protruding portion 201 is divided, by recess 204, into oppositely arranged protruding sub-portions 201A, 201B. In addition, recess 101 is divided, by protruding portion 104, into oppositely arranged sub-recesses 101A, 101B.
As shown in the coupled state in
It should be noted that the placement of first and second locking elements 100, 200 may be reversed, i.e. first locking element 100 can be provided on second flank 40 and second locking element 200 on second flank 41.
The Applicant has found that locking elements 100, 200 provide a significantly improved locking effect when compared to a combination of a recess and protrusion as shown in
The orientation of a flank portion can be determined by drawing a line, e.g. line L, through the end points of the respective flank portion. A line perpendicular to this line can then be taken as the normal vector corresponding to the flank portion. This is shown in
As shown in
In the
A first locking element 100, which was previously shown in
Compared to the embodiment shown in
Compared to the embodiment shown in
Similar to the embodiment shown in
In the
Similar to the
In the
Compared to the embodiment shown in
In the description above, the present invention has been explained using detailed embodiments thereof. However, the present invention is not limited to these embodiments and various modifications to the embodiments shown can be implemented without departing from the scope of the invention which is defined by the appended claims and their equivalents.
This application is the United States national phase of International Application No. PCT/NL2019/050056 filed Jan. 30, 2019, the disclosure of which is hereby incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/NL2019/050056 | 1/30/2019 | WO | 00 |