Floral shipper

Information

  • Patent Grant
  • 6595363
  • Patent Number
    6,595,363
  • Date Filed
    Monday, July 15, 2002
    22 years ago
  • Date Issued
    Tuesday, July 22, 2003
    21 years ago
Abstract
A floral shipper comprising an inner container for supporting a floral grouping therein in an upright position and an outer container sized to receive therein the inner container and the upright floral grouping. The outer container has a bottom wall and a plurality of side walls extending upwardly therefrom. At least some of the side walls have a heightened portion that is greater than the height of the inner container and the floral grouping and have disposed therein ventilation openings for allowing air to circulate within the outer container. The ventilation openings are disposed in the at least some of the side walls so that when two or more outer containers are oriented adjacent one another, at least some ventilation openings of one outer container align with the ventilation openings of the adjacent outer container. A floral shipper assembly comprises a plurality of floral shippers and a pallet for supporting the floral shippers, wherein each shipper includes a width and length dimension such that when a plurality of the shippers are oriented adjacent one another, the overall width and overall length of the adjacent shippers substantially matches the respective width and length of the pallet onto which the floral shippers are arranged.
Description




FIELD OF THE INVENTION




The present invention relates to a floral shipper assembly for shipping flowers and, more particularly, a floral shipper that provides efficient use of space and ventilation to the flowers contained in the shipper.




BACKGROUND OF THE INVENTION




Floral shippers are used for shipping and presenting flowers. Prior art floral shippers typically comprise a round-shaped plastic container, also known in the art as a wet container, and a cardboard container surrounding the plastic container. A bunch, or grouping, of flowers is placed into the plastic container. Water is then poured into the plastic container to a desired level. The plastic container is then placed into a plastic bag that extends upward and surrounds the flowers. One or more of the plastic containers are then placed into the cardboard container, which is typically rectangular-shaped and has a height greater than that of the flowers. Cut-outs are provided a few inches below the top of and in the sides of the cardboard container for enabling the container to be grasped and lifted and for providing ventilation into the container during shipping. Before transporting large quantities of the floral shippers, the shippers are assembled on one or more standard-sized shipping pallets generally in side-by-side and stacked formation. Together, the two containers provide protection for and ventilation to the flowers.




These prior art floral shippers and the methods of shipping them have not satisfactorily kept up with the needs of the growing floral industry. As many flowers are shipped intercontinentally, the designs of floral shippers need to incorporate more efficient use of transportation space without compromising the quality of the flowers they carry and display.




By placing the round-shaped plastic container into the rectangular container the space in the corners of the rectangular container go unused. The plastic bag into which the round container is placed prevents air from the cut-outs from circulating around and in between the flowers, especially since the plastic bag usually is above the level of the cut-outs. Moreover, even without the plastic bags the flowers themselves tend to block the cut-outs and prevent air circulation.




When the floral shippers are assembled as an assembly onto a pallet, much of the available space of the pallet goes unused. This is because manufacturers of prior art floral shippers have typically placed greater emphasis on the accommodation of a predetermined amount of flowers rather on the means of shipping the flowers. Thus, for example, when multiple floral shippers of different sizes and shapes are assembled one on top of the other and/or side-by-side on a pallet, there is uneven and, consequently, unuseable space above the top of the shippers and/or to the side of the shippers. Moreover, because the containers vary so much in size and shape, there is no certainty or predictability as to whether a particular assembly of containers will cause one container to inhibit airflow to or from an adjacently-stacked container, in which case the quality of the flowers may be compromised. Over a period of time and a number of shipments, this unuseable space and uncertainty in stacking formations creates inefficiencies in cost, inconveniences when attempts are made to maximize space, and possible degradation in the quality of the flowers shipped.




There is a need for a floral shipper that provides the benefits of protecting and displaying flowers and that may be combined with other floral shippers while maximizing use of transportation space. In addition, there is a need for a floral shipper that can be quickly assembled, easily grasped and moved, and be assembled with other floral shippers with predictable and efficient use of space.




SUMMARY OF THE INVENTION




The present invention comprises a floral shipper assembly including an inner container for supporting a floral grouping therein in an upright position and an outer container sized to receive therein the inner container and the upright floral grouping. The outer container has a bottom wall and a plurality of side walls extending upwardly therefrom. At least some of the side walls have a heightened portion that is greater than the height of the inner container and the floral grouping. At least some of the side walls have disposed therein ventilation openings for allowing air to circulate within the outer container. The ventilation openings are disposed in the at least some of the side walls so that when two or more outer containers are oriented adjacent one another, at least some ventilation openings of one outer container align with the ventilation openings of the adjacent outer container.




The outer container is preferably sized to receive therein the inner container and the floral grouping, although the outer container may be sized to accommodate two or more of the inner containers and the upright floral grouping.




The ventilation openings are preferably disposed in opposing side walls of the outer container. This promotes cross ventilation on the inside of the outer container. Even more preferably, at least some of the ventilation openings are disposed immediately above the height of the inner container in the heightened portion of the side walls. At least some of the ventilation openings may also form slots in the outer container sized to permit fingers of the human hand to fit at least partially therethrough. The slots facilitate grasping the floral shipper and moving it from one location to another.




In a preferred embodiment, at least a portion of the periphery of the inner container matches and slidably engages the inside surface of one or more of the side walls of the outer container. The ventilation openings are disposed at a top edge of the at least some of the side walls for providing a path for air to circulate across and throughout an upper region of the outer container. Preferably, the plurality of side walls comprises at least two width side walls each having a width dimension and two length side walls each having a length dimension, wherein when two or more floral shippers are oriented side-by-side along their width dimension, the ventilation openings in the width side walls automatically align and provide a first path for air circulation across the shippers and when at least one of the two or more floral shippers is oriented side-by-side along the length dimension with another floral shipper, the ventilation openings in the length side walls automatically align and provide a second path for air circulation across the shippers that is transverse to the first path. This causes the paths to impinge one another, thereby causing the air to stir up, or circulate, randomly throughout the inside of the outer container.




In another preferred embodiment, the inner container includes a bottom wall and a plurality of side walls extending upwardly therefrom and the inner container side walls are set off from the outer container side walls by a lip extending outwardly from at least some of the inner side walls of the inner container. Even more preferably, the four side walls are substantially equal in height and form a substantially rectangular-shaped container.




In another preferred embodiment, the inner container includes an outwardly extending lip adjacent a top edge of at least some of the side walls of the inner container wherein the lip corresponds to and slidably engages at least a portion of the inside surface of the outer container. The side walls of the inner container may be tapered inwardly to facilitate stacking of the inner containers. Preferably, the side walls of the inner container include outwardly extending ribs extending substantially from the top to the bottom of the inner container for positioning and guiding the inner container into the outer container.




According to another aspect of the invention, a floral shipper assembly comprises a plurality of floral shippers and a pallet for supporting the floral shippers. Each floral shipper of the assembly includes a width and length dimension such that when a plurality of the shippers are oriented adjacent one another, the overall width and overall length of the adjacent shippers substantially matches the respective width and length of the pallet onto which the floral shippers are arranged.




In a preferred embodiment, the width and length of the floral shippers are 10 inches and 16 inches, respectively, and the width and length of the pallet are 40 inches and 48 inches, respectively, so that the assembly comprises four floral shippers oriented widthwise and three floral shippers oriented lengthwise. Preferably, the floral shippers include side walls having ventilation openings disposed therein such that when the shippers are aligned adjacent to one another the openings line up with one another to permit air to circulate from within one floral shipper to within the adjacent floral shipper.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a floral shipper constructed in accordance with the present invention showing an outer container having a portion broken away for showing an inner container;





FIG. 2

is a bottom view of the inner container of

FIG. 1

;





FIG. 3

is a side elevation view of the inner container of

FIG. 1

;





FIG. 4

is an end elevation view of the inner container of

FIG. 1

;





FIG. 5

is a cross-sectional view of the floral shipper of

FIG. 1

as viewed from the plane


5





5


in

FIG. 1

showing flowers included therein in phantom and including arrows representing a path of air circulation through the shipper;





FIG. 6

is a cross-sectional view of an assembly of four adjacent floral shippers of

FIG. 1

as viewed from the plane


5





5


in

FIG. 1

showing flowers included therein in phantom and including arrows representing a path of air circulation through the adjacent shippers;





FIG. 7

is a perspective view of a floral shipper assembly of 36 side-by-side and stacked floral shippers of FIG.


1


and including arrows representing a path of air circulation through the arrangement of shippers;





FIG. 8

is a perspective view of an alternative embodiment of the floral shipper constructed in accordance with the present invention, and





FIG. 9

is a perspective illustration of a floral shipper with two inner containers within a single outer container.











DETAILED DESCRIPTION OF THE INVENTION




Referring now in detail to the Figures, there is shown in

FIG. 1

a floral shipper constructed in accordance with the present invention generally indicated at reference numeral


10


. In the illustrated embodiment, the floral shipper


10


includes an outer container


12


and a relatively shorter inner container


14


adapted to fit into the outer container


12


. Water is poured into the inner container


14


to a desirable level. Flowers are then placed into the inner container


14


and the inner container


14


is lowered into the outer container


12


. The flowers extend upright into an upper region


16


of the outer container


12


, the upper region


16


being that region within the outer container


12


that is above the inner container


14


.




The outer container


12


includes ventilation openings


20


,


21


,


22


disposed, respectively, at a top edge


26


, below the top edge


26


, and approximately at the center


28


of the outer container


12


for circulating air through the outer container


12


during shipping. Advantageously, when two or more floral shippers


10


are oriented side-by-side, as shown in the assembly of

FIG. 6

, the ventilation openings


20


,


22


automatically align and provide a path for air circulation across the shippers


10


. Likewise, when two or more floral shippers


10


are oriented front to back, as shown in the assembly of

FIG. 7

, the ventilation openings


21


automatically align and provide a path for air circulation across the shippers


10


that is transverse to the path of air circulating through the openings


20


,


22


.




As seen in

FIG. 7

, when multiple floral shippers


10


are stacked as an assembly onto a pallet


30


, substantially all of the top surface area of the pallet


30


is used. In other words, the combination of the widths and lengths of the floral shippers


10


substantially matches the respective width and length of the pallet


30


. These and other advantages, as well as the structure, function and features of the floral shipper


10


are described in greater detail below.




As shown in

FIGS. 2-4

, the inner container


14


, which, if desired, can be used independently of the outer container


12


to ship flowers, is preferably made of molded plastic, although other suitable polymeric materials may be used. The inner container


14


is substantially rectangular in shape; that is, there are four sides and four right angles and, therefore, the rectangular shape may also comprise a square, as will be described in greater detail below. The rectangular shape is advantageous over round-shaped containers. When a round-shaped container is tipped, the bottom of the container has point contact and, consequently, unstable contact with its supporting surface. When the rectangular-shaped container


14


is tipped, support is along the entire width or length of the container, providing better stability. Also, as a round-shaped container is tipped the water flows toward a point, whereas in the rectangular shaped container


14


the water flows over the width or length of the container


14


which allows the rectangular-shaped container


14


to be tipped several degrees more than the round-shaped container before water begins to flow therefrom.




The rectangular-shaped inner container


14


also makes more efficient use of space than a round-shaped container of comparable volume. When round-shaped containers are placed onto a pallet or into a rectangular-shaped receiving container, the space in the corners of the pallet or receiving container and the space between the round shaped containers goes unused. The rectangular-shaped inner container


14


of the present invention, in contrast, readily fits into such corners, thereby using more of the available volumetric capacity on the pallet


30


or in the outer container


12


than could otherwise be used by round-shaped containers.




In the exemplary illustrated embodiment, the inner container


14


includes a bottom wall


34


and four side walls


36


-


39


that extend upwardly from the bottom wall


34


. Common edges of the side walls


36


-


39


and bottom wall


34


are preferably rounded to prevent sharp, or concentrated, contact with, for example, the outer container


12


, or handling equipment that may be used during handling of the inner container


14


. Side supports, or flying buttresses


42


, stiffen the side walls


36


-


39


and distribute the weight of and the load carried by the inner container


14


over a wider surface area of the bottom


34


of the inner container


14


. The edges of the side supports


42


are also preferably rounded (not shown).




As shown in

FIG. 2

, there are preferably two side supports


42


disposed on each side wall


36


-


39


. The side supports


42


position and guide the inner container


14


into the outer container


12


as the former is lowered into the latter. As shown in

FIGS. 3 and 4

, the side supports


42


are preferably triangular in shape and extend gradually outward and, therefore, provide gradually increased strength to the side walls


36


-


39


from the top


46


to the bottom


34


of the inner container


14


. This increased strength is desirable since when water is poured into the inner container


14


the force exerted by the water on the side walls


36


-


39


is greater at the bottom


34


than at the top


46


of the inner container


14


. As shown in

FIGS. 3 and 4

, the side walls


36


-


39


and side supports


42


are preferably tapered inwardly from the top


46


to the bottom


34


of the inner container


14


. This taper facilitates stacking of a plurality of the inner containers


14


.




The side walls


36


-


39


include an outwardly extending lip


50


adjacent a top edge


52


of the side walls


36


-


39


. The lip


50


preferably includes one or more slots


51


sized to permit fingers of the human hand to grasp any of the sides


36


-


39


of the inner container


14


for the raising and/or lowering thereof. The lip


50


provides additional stiffness to the inner container


14


, especially at the midpoints of the side walls


36


-


39


. When grasping and picking up an inner container


14


containing water and flowers therein, the lip


50


inhibits stresses that may otherwise tend to flex, or bow, the side walls


36


-


39


inwardly and/or outwardly at the midpoints of the side walls


36


-


39


. As shown in

FIG. 5

, the lip


50


also sets off the side walls


36


-


39


of the inner container


12


by a gap, G, from four corresponding side walls


56


-


59


of the outer container


12


. This set-off G protects flower stems from being cut or otherwise damaged when the outer container


12


is cut and removed for displaying the flowers contained in the inner container


14


.




As can be appreciated by the foregoing, the inner container


14


provides a stiff yet lightweight structure for holding water and a floral grouping. The inner container


14


also is of a convenient size and exhibits somewhat of an aesthetically pleasing look for presenting flowers.




Referring now again to

FIG. 1

, the outer container


12


is also rectangular in shape and is preferably made of corrugated cardboard. Corrugated cardboard provides stiffness to the overall structure of the floral shipper


10


and is light in weight for easy handling during assembly. Moreover, corrugated cardboard provides a resilient, or shock absorbing, structure for the inner container


14


and, consequently, a floral grouping, during shipping. The outer container


12


is formed from a cardboard blank by hand or by a cardboard carton forming machine.




In its assembled form, the outer container


12


includes a bottom wall


62


and width side walls


56


,


58


and length side walls


57


,


59


that extend upwardly from the bottom wall


62


. It should be noted that the terms width and length are herein used in relation to distinguishing relatively different sides of the outer container


12


shown in the illustrated embodiment. The side walls


56


-


59


are greater in height than the side walls


36


-


39


of the inner container


14


. Also, the width and length of the side walls


56


-


59


of the outer container


12


are greater than the respective width and length of the side walls


36


-


39


of the inner container, including the respective width and length of the lip


50


extending outwardly from the side walls


36


-


39


. In the illustrated embodiment, the inner container


14


is adapted to fit into the outer container


12


in nesting relationship. In this regard, as the inner container


14


is lowered into the outer container


12


and guided by the side supports


42


, the periphery of the lip


50


slidably engages an inside surface


66


of the side walls


56


-


59


of the outer container


12


(FIG.


5


). The inner container


14


nests in a lower region, for example, as shown in the illustrated embodiment, on the bottom wall


62


, of the outer container


12


while the upper region


16


of the outer container


12


remains free for flowers to extend upwardly therein. Of course, the inner container


14


or outer container


12


may be sized so that two or more inner containers


14


′fit into the outer container


12


in a side-by-side nesting relationship (FIG.


9


).




The length side walls


57


,


59


of the outer container


12


also include hinged top panels


70


that can be selectively closed (shown in solid lines in

FIG. 1

) or opened (shown in phantom lines in FIG.


1


). When closed, the top panels


70


abut one another and are secured together preferably with adhesive tape (not shown). Of course, additional top panels


70


may be hinged at the width side walls


56


,


58


and taped together to form a double top panel support for providing additional stiffness and overall strength to the floral shipper


10


.




The ventilation openings


21


disposed below the top edge


26


of and in the width sides


56


,


58


of the outer container


12


provide a path for air circulation across the upper region


16


of the floral shipper


10


. The openings


21


are also sized to permit fingers of the human hand to fit therethrough to grasp the sides


56


,


58


of the outer container


12


for the raising and/or lowering thereof. The openings


21


are disposed sufficiently close to the top edge


26


of the outer container


12


to enable easy access thereto.




Ventilation openings


20


are disposed at the top edge


26


of the length side walls


57


,


59


and ventilation openings


22


are disposed approximately at the center


28


thereof. The top edge ventilation openings


20


are adjacent to top panel openings


82


located in the top panels


70


. The openings


20


and


82


are preferably round-shaped to prevent or substantially reduce the likelihood of tearing of the outer container


12


due to, for example, stress concentrations exhibited during handling.




As illustrated by the arrows shown in

FIG. 5

, the top edge ventilation openings


20


allow air to positively circulate across and throughout the uppermost region of the outer container


12


. Because the top edge ventilation openings


20


are located in the side walls


57


,


59


, in contrast to the top panels


70


, during shipping they positively receive air, for example, as the floral shipper assemblies


10


are moved during transportation. In addition, the top edge openings


20


of the side walls


57


,


59


act as chimneys for releasing humid and/or hot air from the inside of the outer container


12


, whether the floral shipper assemblies


10


are in transit or remain idle. The top panel ventilation openings


82


also release humid and/or hot air unless, of course, they are covered by another floral shipper


10


, for example, when the shipper assemblies


10


are stacked one on top of the other on the pallet


30


. The top edge ventilation openings


20


are located above the upward extent, or the heads, of the flowers, thereby preventing the flowers from interfering with the cross flow of air through the top edge openings


20


. To this end, the location of the top edge ventilation openings


20


will vary according to the type of flowers desired to be shipped. As shown in

FIG. 5

, if the heads of the flowers are spaced a gap, D, from the top edge


26


of the container, the ventilation openings


20


may be positioned, accordingly, anywhere within the gap.




The size of the ventilation openings


20


and


82


will likewise vary according to the type of flowers shipped. Some flowers will require larger amounts of ventilation requiring larger-sized openings while other flowers will require less ventilation and smaller-sized openings. In the exemplary illustrated embodiment the ventilation openings


20


and


82


are about 1 ½ to 2 inches in radius




Referring more closely now to

FIG. 1

, the central ventilation openings


22


are preferably located above where the lip


50


of the inner container


14


is in slidable contact with the inner surface of the side walls


57


,


59


. These openings


22


, as well as the side openings


51


in the lip


50


, allow air to exhaust from underneath the inner container


14


as the inner container


14


is lowered into the outer container


12


.




In the exemplary illustrated embodiment, the central openings


22


comprise a plurality of spaced apart pie wedge-shaped openings


86


. The wedge openings


86


allow substantially the same amount of air through the outer container


12


as if the opening was circular with the same radius as the pie wedges


86


. However, the arrangement of the wedge openings


86


shown in

FIGS. 1 and 7

provide greater stacking strength in the side walls


57


,


59


along the vertical axis than if circular openings were in the side walls


57


,


59


. It will be appreciated that the central openings


86


may comprise other shapes and sizes to accomplish the same effect of air circulation through the upper region of the container and stackability, and such other shapes and/or sizes are contemplated as falling within the scope of the present invention.




Referring now to

FIG. 6

, there is seen an assembly of four floral shippers


10


in cross-section wherein the floral shippers


10


are oriented adjacent to one another. As alluded to above, each outer container


12


includes width sides


56


,


58


and length sides


57


,


59


. As shown in

FIG. 6

, the ventilation openings


20


,


22


automatically align when the length sides


57


,


59


of the outer containers


12


are oriented side-by-side. In a similar manner, as shown in the assembly of

FIG. 7

, the ventilation openings


21


automatically align when the width sides


56


,


58


are oriented front to back. In this regard, the floral shippers


10


, when assembled together, allow air to circulate across the upper regions


16


of the outer containers


12


from one outer container


12


to an adjacent outer container


12


, and so on in series.




Advantageously, the location of the ventilation openings


20


-


22


in the side walls


56


-


59


of the outer containers


12


provides multiple paths of constant air flow throughout the floral shippers


10


. The top edge openings


20


of the length side walls


57


,


59


as well as the ventilation openings


21


therebelow in the width side walls


56


,


58


provide a path for air to circulate between and around the heads of flowers while the central ventilation openings


22


provide a path for air to circulate between and around the stem regions of the flowers. As can be appreciated by the foregoing, the air flow path through the ventilation openings


20


,


22


is transverse to the air flow path through the ventilation openings


21


which causes the paths to impinge one another, thereby causing the air to stir up, or circulate, randomly throughout the inside of the outer containers


12


.




Referring to the assembly of floral shippers


10


shown in

FIG. 7

, air is circulated from the floral shippers


10


shown in the far left of

FIG. 7

(indicated generally by L) to the floral shippers


10


shown in the far right of

FIG. 7

(indicated generally by R) and, likewise, from the shippers


10


shown in the front of

FIG. 7

(indicated generally by F) to the shippers


10


in the back of

FIG. 7

(indicated generally by B). It should be noted that the terms left, right, front, and back are herein used in relation to the relative orientation of the shippers


10


shown in the illustrated embodiment. This flow is facilitated by the outer containers


12


being substantially rectangular-shaped from top


26


to bottom


62


which, as most clearly shown in the assemblies of

FIG. 6 and 7

, ensures that there is relatively little, if any, space between adjacent containers


12


into which air may be diverted. Consequently, from left to right and/or front to back of the assemblies air is guided through the ventilation openings


20


-


22


yet stays substantially within the boundaries defined by the side walls


56


-


59


, top panels


70


and bottom walls


62


of the respective outer containers


12


.




As shown in the assembly of

FIG. 7

, the floral shippers


10


are oriented side-by-side, front to back, and stacked one on top of the other on the pallet


30


. To facilitate the most efficient use of space on the pallet


30


and a compact relationship between adjacent floral shippers


10


, the width side walls


56


,


58


and length side walls


57


,


59


of the outer containers


12


are sized so that only a predetermined arrangement, or assembly, of the floral shippers


10


substantially matches the respective width


90


and length


92


of the pallet


30


.




As shown in the illustrated embodiment, to accomplish such an arrangement the length side walls


57


,


59


of one outer container


12


must be aligned with the length side walls


57


,


59


of its adjacent outer container


12


and in a similar manner the width side walls


56


,


58


of one outer container


12


must be aligned with the width side walls


56


,


58


of its adjacent outer container


12


. In accordance with the invention, the width


90


and length


92


of the pallet


30


as well as the width sides


56


,


58


and length sides


57


,


59


of the containers


12


are selected so that when the floral shippers


10


are arranged in the predetermined position, the ventilation holes


20


,


22


in the length side walls


57


,


59


of adjacent outer containers


12


automatically align with one another and the ventilation openings


21


in the width side walls


56


,


58


of adjacent outer containers


12


likewise automatically align with one another.




In the exemplary illustrated embodiment, the pallet


30


comprises a standard-sized pallet that is 40 inches wide by 48 inches in length while the floral shippers


10


have a width of 10 inches and a length of 16 inches. The only suitable assembly of the floral shippers


10


, as shown in

FIG. 7

, is a “4 wide×3 length” arrangement. In accordance with the invention, the arrangement permits the most efficient use of space as well as constant circulation of air within the shippers


10


during shipping. Of course, alternative pallets


30


and sizes and assemblies of floral shippers


10


may be employed to facilitate other predetermined arrangements which provide the dual benefit of efficient use of space and automatic alignment of ventilation openings


20


-


22


, and such alternatives are contemplated as falling within the scope of the present invention.




Thus, for example, as shown in

FIG. 8

, the sides


56


-


59


of the outer container


12


may have equal lengths and widths and all of the sides


56


-


59


may include all of the aforedescribed ventilation openings


20


-


22


. Accordingly, because the sides


56


-


59


are of equal length and width, any side


56


-


59


may be oriented adjacent any other side


56


-


59


in a particular assembly and the openings


20


-


22


therein will automatically align. The pallet


30


may be adapted to accommodate a predetermined quantity of such shippers


10


. Such a pallet would have, for example, a width substantially equal to any multiple of the width or length of the floral shipper


10


and a length, likewise, substantially equal to any multiple of the width or length of the shipper


10


.




The side wall ventilation openings


20


-


22


also allow the floral shippers


10


to be stacked one on top of the other without compromising the cross ventilation through adjacent floral shippers


10


. As shown in the assembly of

FIG. 7

, when the floral shippers


10


are stacked, the ventilation openings


20


,


22


of the length side walls


57


,


59


permit cross ventilation through every level of floral shippers


10


on the pallet


30


. This is advantageous over prior art floral shippers that exhaust exclusively from the top of the floral shipper structure. When such top exhaust floral shippers are stacked the openings are at least partially covered which inhibits air from circulating into the upper region of the stacked floral shippers. Moreover, top exhaust openings are not as effective in guiding air into the inside of the container as the side openings


20


,


22


of the present invention since, for example, air flowing across the top exhaust floral shipper is more likely to flow over and/or around the shipper.




The stackable height of the assembly will depend on the height, vertical strength and arrangement of the individual outer containers


12


. As shown in the illustrated embodiment, floral shippers


10


having similar heights are arranged on the same level. Thus, the floral shippers


10


on the top level in

FIG. 7

have the same height as do the floral shippers


10


on the middle and lowest level.




Crush tests performed on the cardboard outer containers having a width of 10 inches and a length of 16 inches showed that the containers could withstand a 250 to 275 pound load without deforming or buckling. Such a strength permits the containers to be stacked three levels high, as shown in FIG.


7


.




In view of the foregoing, it will be appreciated that several advantages are realized by the structure of the floral shipper


10


of the present invention. The rectangular-shaped outer container


12


is a unitary structure providing quick and easy assembly. The inner container


14


is simply filled with water, a floral grouping is placed therein, and then the inner container


14


is lowered into the outer container


12


. The top panels


70


of the outer container


12


are then folded over and secured together with adhesive tape. Unlike some prior art floral shippers, the floral shipper


10


of the present invention does not require assembly of several segmented portions which take comparatively more time to assemble and may topple over if not properly secured.




Also, the rectangular-shaped floral shipper


10


is substantially planar on all sides


56


-


59


facilitating slidable contact between adjacent and stacked containers. This is advantageous when it is desired to stack one floral shipper


10


on top of another since once the bottom of the higher floral shipper


10


is raised onto a top edge of another floral shipper


10


, the higher floral shipper


10


need only be pushed therefrom until it fully rests on the lower floral shipper


10


. This simplifies stacking and reduces stacking time. Some prior art floral shippers, in contrast, require floral shippers having a boss portion on their bottom end to be lowered and aligned into a corresponding recess portion on the top end of the lower floral shipper.




The invention has been described with reference to the preferred embodiments. Obviously, however, modifications and alterations will occur to others upon the reading and understanding of this specification. It is therefore intended to include all such modifications insofar as they come within the scope of the appended claims or equivalents thereof.



Claims
  • 1. A group of at least two floral shippers packed side-by-side, each shipper having:an outer container having a rectangular base, four sidewalls each extending upwardly from a respective side of the base, and top wall, the top wall including at least two panels, each panel being connected to one of the sidewalls along a fold line, and at least one inner container having a periphery that conforms closely to at least a portion of an inside periphery formed by the vertical sidewalls of the outer container, the at least one inner container having a top rim spaced downward from the top wall of the outer container, the shippers being arranged with one side wall of the outer container of one shipper in face-to-face contact with one side wall of the outer container of the other shipper, and at least an opposed pair of sidewalls of each outer container having first ventilation openings immediately above the top rim of the at least one inner container, and second ventilation openings spanning the fold line between the top and side walls, the first ventilation openings aligning with each other to provide air circulation between containers and the second ventilation openings aligning with each other to provide air circulation between containers. the at least one inner container having a generally rectangular base and walls that extend upward from the base and slope outwardly from the base, and wherein the inner containers are stackable, nesting within each other when not in the outer containers.
  • 2. A The group of claim 1 wherein each outer container includes a pair of second ventilation openings in each fold line.
  • 3. The group of claim 1 wherein each outer container includes two inner containers in a side by side arrangement.
CROSS REFERENCE TO RELATED APPLICATION

This application is a continuation of Ser. No. 09/317,933 filed May 24, 1999, now U.S. Pat. No. 6,419,087.

US Referenced Citations (7)
Number Name Date Kind
2801742 Farrell Aug 1957 A
3021046 Pullen Feb 1962 A
3284949 Park Nov 1966 A
4113093 Hendrickx Sep 1978 A
4330059 Freeman May 1982 A
5690275 Bose et al. Nov 1997 A
6419087 Peters Jul 2002 B1
Continuations (1)
Number Date Country
Parent 09/317933 May 1999 US
Child 10/195862 US