BRIEF DESCRIPTION OF DRAWINGS
FIG. 1 is a view for showing a first embodiment of the basic flotage trapping device according to the present invention, FIG. 1a shows a state before the flotage is trapped and FIG. 1b shows the process of trapping the flotage,
FIG. 2 is a view for showing a second embodiment of the flotage trapping device according to the present invention, FIG. 2a is its front view, and FIG. 2b is its side view,
FIG. 3 is a view for showing a third embodiment of the flotage trapping device according to the present invention, FIG. 3a is its front view, and FIG. 3b is its side view,
FIG. 4 is a perspective view for showing a 4th embodiment of the flotage trapping device according to the present invention,
FIG. 5 is a view for showing a 4th embodiment of the flotage trapping device according to the present invention, FIG. 5a is its front view, FIG. 5b is its side view, and FIG. 5c is its plan view,
FIG. 6 is a view for showing a 5th embodiment of the flotage trapping device according to the present invention, FIG. 6a is its front view, FIG. 6b is its side view, and FIG. 6c is its cross-sectional view taken along line A-A of FIG. 6a,
FIG. 7 is a view for showing a 6th embodiment of the flotage trapping device according to the present invention, FIG. 7a is its plan view, FIG. 7b is its front view, FIG. 7c is its side view, and FIG. 7d is its cross-sectional view taken along line A-A of FIG. 7b,
FIG. 8 is a view for explanation on usages of the 5th and 6th embodiments, FIG. 8a is its plan view for the first usage; and FIG. 8b is its perspective view for the second usage,
FIG. 9 is a view for explanation on usages of the prototype of the first embodiment and the coating mist trapping device or flotage trapping device using dust trapping net of the second embodiment, FIG. 9a is a view for explanation on the coating mist trapping device according to the present invention, and FIG. 9b is a view for explanation on conventional problems in case that the coating mist trapping device according to the present invention is not provided,
FIG. 10 is a view for explanation on usages of the prototype of the first embodiment and the dust trapping device for die assembly or the flotage trapping device using dust trapping net of the second embodiment, FIG. 10a is its perspective view for showing the dust trapping device for die assembly according to the present invention, FIG. 10b is its cross-sectional view for showing the dust trapping device for die assembly according to the present invention, and FIGS. 10c and 10d are cross-sectional views for explanation on conventional problems in case that the dust trapping device for die assembly according to the present invention is not provided,
FIG. 11 is a view for explanation on a clean box using the flotage trapping device comprising the plate of the 5th embodiment or the sheet or film of the 6th embodiment, FIG. 11a is its plan view, FIG. 11b is its front view, FIG. 11c is its side view and FIG. 11d is its cross-sectional view taken along line A-A of FIG. 11c,
FIG. 12 is a diagrammatic view for showing a 11th embodiment of flotage trapping system,
FIG. 13 is a diagrammatic view for showing a 12th embodiment of flotage trapping system,
FIG. 14 is a diagrammatic view for showing a 13th embodiment of flotage trapping system,
FIG. 15 is a diagrammatic view for showing a 14th embodiment of flotage trapping system,
FIG. 16 is a diagrammatic view for showing a flotage trapping system or a clean room without walls using the prototype, dust trapping net or dust trapping lattice of the first to third embodiments,
FIG. 17 is a view for explanation on a 17th embodiment of flotage trapping system, FIG. 17a is its cross-sectional view of a 17th embodiment of bi-directional filter, and FIGS. 17b and 17c are cross-sectional views of conventional physical filters,
FIG. 18 is a view for explanation on a flotage trapping device applied to an air conditioner for showing a 18th embodiment,
FIG. 19 is a diagrammatic perspective view for showing a 19th embodiment of flotage trapping system,
FIG. 20 is a perspective view for showing a 20th embodiment of maintenance-free optical lens device,
FIG. 21 is a view for explanation on a 21st embodiment of prototype of flotage trapping device using an ion generating device comprising a single polarity of electrodes (plus electrodes or minus electrodes) and an opposite polarity of electrodes,
FIG. 22 is a view for explanation on a 22nd embodiment of space dust control device using an ion generating device comprising a single polarity of electrodes (plus electrodes or minus electrodes) and an ion generating device for generating ions of the opposite polarity as that of electrodes,
FIG. 23 is a view for explanation on another maintenance-free optical lens device using a space ion generating device comprising a single polarity of electrodes (plus electrodes or minus electrodes) and an ion generating device for generating ions of the opposite polarity as that of electrodes, FIG. 23a is its front view and FIG. 23b is its side view,
FIG. 24 is a view for explanation on a 24th embodiment of space dust control device using a space ion generating device comprising a single polarity of electrodes (plus electrodes or minus electrodes) and an ion generating device for generating ions of the same polarity as that of the electrodes,
FIG. 25 is a view for explanation on a still anther maintenance-free optical lens device using a space ion generating device comprising a single polarity of electrodes (plus electrodes or minus electrodes) and an ion generating device for generating ions of the same polarity as that of electrodes, FIG. 25a is its front view and FIG. 25b is its side view,
FIG. 26 is a view for explanation on a still anther maintenance-free optical lens device using a space ion generating, FIG. 26a is its front view and FIG. 26b is its side view,
FIG. 27 is a view for explanation on a maintenance-free optical lens using a grounded electrode and a space ion generating device, FIG. 27 is its front view and FIG. 27b is its side view,
FIG. 28 is a view for explanation on a flotage trapping device using a space ion generating device in which polarities of discharge electrodes are alternately switched over,
FIG. 29 is a cross-sectional view for explanation on a flotage trapping device provided at its electrodes with a variety of coatings to enhance effects of trapping by electrodes and add other functions thereto, and shows as coatings (a) an insulator, (b) an adhesive, (c) a combination of first layer of insulator and second layer of adhesive, (d) a combination of first layer of insulator, second layer of adhesive and third layer of sterilizer, (e) a combination of first layer of insulator and second layer of adhesive including sterilizer, (f) a high resistive element, (g) a conductive adhesive, and (h) a photocatalyst,
FIG. 30 is a view for explanation on the removal and withdrawal of trapped dust at the dust trapping device, FIG. 30a shows the state that the dust is trapped by electrodes and FIG. 30b is the state that the dust is removed from the electrodes and is withdrawn,
FIG. 31 is a diagrammatic view for showing a conventional system in which a wind is blown toward the dust by a fan and the dust is collected by electric field,
FIG. 32 is a diagrammatic view for showing a conventional system in which a wind is blown toward the dust by a fan and the dust is removed by filter provided with electric field,
FIG. 33 is a diagrammatic view for showing a conventional system in which a wind is blown toward the dust by a fan, the dust is charged with electricity by ions and trapped by electrodes,
FIG. 34 is a diagrammatic view for showing a digital camera provided with a dust trapping device,
FIG. 35 is a view for showing the dust trapping device in detail, FIG. 35a are its front and side views for showing first dust trapping device, FIG. 35b are a cross-sectional view taken along line A-A of FIG. 35a and a cross-sectional view taken along line B-B of FIG. 35a, FIG. 35c is a front view for showing second dust trapping device, and FIG. 35d is a cross-sectional view taken along line C-C of FIG. 35c,
FIG. 36 is a block diagram of control circuit for the dust trapping device, and
FIG. 37 is a timing chart for power supply controller, FIG. 37a shows the control under exchange of lens and FIG. 37b shows the control under movement of lens.
DETAILED DESCRIPTION OF THE INVENTION
First Embodiment
A first embodiment concerns a fundamental or prototype of construction of flotage trapping or capturing device. FIG. 1 is a view for showing a first embodiment of the basic flotage trapping device according to the present invention, FIG. 1a shows a state before the flotage is trapped and FIG. 1b shows the process of trapping the flotage. In FIG. 1 the flotage trapping device 1 comprises rod-like plus electrodes and minus electrodes. These plus and minus electrodes are alternately disposed at intervals of a predetermined distance.
As shown in FIG. 1a the dust charged with plus electricity 12a, hereinafter referred to as plus dust, has electric flux lines coming out from the dust and the dust charged with minus electricity 12b, hereinafter referred to as minus dust, has electric flux lines terminated at the dust. When the electric flux lines coming out from the plus charge connects the electric flux lines terminated at the minus charge, the attractive force is generated between both charges. When the electric flux lines coming out from the plus charge encounter with the plus charge, repulsive force is generated between both charges. Furthermore, when the electric flux lines coming out from the minus charge encounter with the minus charge, repulsive force is generated between both charges. In the state as shown in FIG. 1a the plus dust 12a and minus dust 12b sufficiently stay away from the plus and minus electrodes 10a and 10b, and thus are not affected by either of the plus and minus electrodes 10a and 10b.
Now, as shown by arrows 16 of FIG. 1b, when the plus dust 12a comes close to electrodes 10 sufficiently, the electric flux lines which come out from the plus charge of the plus dust 12a and the electric flux lines which are terminated at the minus electrode 10b are caused to be combined and thus the attractive force is generated between both charges. As a result the plus dust 12a is attracted to the minus electrode 10b and then captured thereby. In a similar manner, when the minus dust 12b comes close to the electrodes 10 sufficiently, the electric flux lines which are terminated at the minus charge of the minus dust 12b and the electric flux lines which come out from the plus electrode 10a are caused to be combined and thus the attractive force is generated between both charges. As a result the minus dust 12b is attracted to the plus electrode 10a and then captured thereby.
Thus, since the floating dust 12 is captured by the electrodes 10, and only a wind or air can pass through the flotage trapping device, even if there is non-clean area at the upstream of the flotage trapping device, the clean area can be maintained at the downstream of the flotage trapping device. Furthermore, since the flotage is forcibly captured by electric field even in a non-wind and calm atmosphere, a clean environment can be achieved in a wide area. Since no fan is used, the flotage is not scattered in the wind and the generation of defective goods due to the flotage can be suppressed.
Second Embodiment
The second embodiment concerns a specific example of prototype of flotage trapping device described in the first embodiment. FIG. 2 is a view for showing a second embodiment of the flotage trapping device according to the present invention, FIG. 2a is its front view, and FIG. 2b is its side view. In FIG. 2, the flotage trapping device 1 is constructed as a dust trapping net. The net 1 is knitted by its warps of plus electrode 10a and minus electrode 10b and its wefts of insulator 32. Furthermore, the electrodes may be covered with insulators. The electrodes are supplied with voltage through a feeder 30 from a power supply 20.
In accordance with the principle explained in the first embodiment, the flotage is attracted by the electrodes of polarity opposite to that of the flotage. The flotage is usually charged more or less. Although it happens that the flotage completely has no charge, it is a rare case. As the flotage without charge floats while it comes into collision with or gets in touch with the other flotage, the flotage is charged in a minute and thus no charge state becomes lost. As a result, the flotage is trapped by the electrodes sooner or later. Since the floating dust is captured by the electrodes, and only a wind or air can pass through the flotage trapping device, even if there is non-clean area at the upstream of the flotage trapping device, the clean area can be maintained at the downstream of the flotage trapping device. Furthermore, since the flotage is forcibly captured by electric field even in a non-wind and calm atmosphere, a clean environment can be achieved in a wide area. Since no fan is used, the flotage is not scattered in the wind and the generation of defective goods due to the flotage can be suppressed.
Third Embodiment
The third embodiment concerns another specific example of prototype of flotage trapping device described in the first embodiment. FIG. 3 is a view for showing a third embodiment of the flotage trapping device according to the present invention, FIG. 3a is its front view, and FIG. 3b is its side view. In FIG. 3 the flotage trapping device 1 is constructed as a hanging warp for trapping. The hanging warp 1 comprises warps of plus electrodes 10a and minus electrodes 10b without weft. However, the hanging warp 1 is provided with insulator spacers 34 in some places to maintain intervals in a lateral direction between the electrodes. Furthermore, the electrodes are provided at their lower ends with weights. Since the plus electrode and the minus electrode are attracted to each other and cling together, the weights prevent the clinging and makes the warps to hang strait without being effected by disturbance such as wind. The electrodes may be covered with an insulator. The electrodes is supplied with a voltage by a feeder 30 which in turn is supplied with a voltage by a power supply, not shown. The flotage is attracted by electrodes of polarity opposite to that of the flotage.
Thus, since the floating dust is captured by the electrodes, and only a wind or air can pass through the flotage trapping device, even if there is non-clean area upstream of the flotage trapping device, the clean area can be maintained at the downstream of the flotage trapping device. Furthermore, since the flotage is forcibly captured by electric field even in a non-wind and calm atmosphere, a clean environment can be achieved in a wide area. Since no fan is used, the flotage is not scattered in the wind and the generation of defective goods due to the flotage can be suppressed.
4th Embodiment
The 4th embodiment concerns a still another specific example of prototype of flotage trapping device described in the first embodiment. FIG. 4 is a perspective view for showing a 4th embodiment of the flotage trapping device according to the present invention. FIG. 5 is a view for showing a 4th embodiment of the flotage trapping device according to the present invention, FIG. 5a is its front view, FIG. 5b is its side view, and FIG. 5c is its plan view. In FIGS. 4 and 5, the flotage trapping device 1 is constructed as a dust trapping fence. The dust trapping fence 1 includes a lattice-like arrangement of electrodes within a frame 38 of an insulator and plus electrodes 10a and minus electrodes 10b are alternately disposed. Although the electrodes may be merely made of conductors, it is preferable that they are covered with insulators. Since the dust trapping fence 1 is sometimes set up, the dust trapping fence may be provided with legs 40. Thus, since the floating dust is captured by the dust trapping fence 1, and only a wind or air can pass therethrough, even if there is non-clean area at the upstream of the flotage trapping device, the clean area can be maintained at the downstream of the flotage trapping device. Furthermore, since the flotage is forcibly captured by electric field even in a non-wind and calm atmosphere, a clean environment can be achieved in a wide area. Since no fan is used, the flotage is not scattered in the wind and the generation of defective goods due to the flotage can be suppressed.
5th Embodiment
The 5th embodiment concerns a still another specific example of prototype of flotage trapping device described in the first embodiment. FIG. 6 is a view for showing a 5th embodiment of the flotage trapping device according to the present invention, FIG. 6a is its front view, FIG. 6b is its side view, and FIG. 6c is its cross-sectional view taken along line A-A of FIG. 6a. In FIG. 6 the flotage trapping device 1 is constructed as a dust trapping plate. The dust trapping plate 1 includes a lattice-like arrangement of electrodes within a plate 42 made of an insulator and plus electrodes 10a and minus electrodes 10b are alternately disposed. Although the electrodes may be not covered, it is preferable that they are covered with insulators. Since the floating dust is captured by the electric field coming out from the plate 42 and thus is attached to the plate, a clean environment can be achieved in a wide area in proportion to the area of plate, and thus the generation of defective goods due to the flotage can be suppressed.
6th Embodiment
The 6th embodiment concerns a still another specific example of prototype of flotage trapping device described in the first embodiment. FIG. 7 is a view for showing a 6th embodiment of the flotage trapping device according to the present invention, FIG. 7a is its plan view, FIG. 7b is its front view, FIG. 7c is its side view, and FIG. 7d is its cross-sectional view taken along line A-A of FIG. 7b. In FIG. 7, the flotage trapping device 1 is constructed as a dust trapping sheet or film. The dust trapping sheet 1 includes a lattice-like arrangement of electrodes within a flexible sheet 44 of an insulator, and plus electrodes 10a and minus electrodes 10b are alternately disposed. Although the electrodes may be not covered, it is preferable that they are covered with insulators. Since the floating dust is captured by the electric field coming out from the sheet or film 44 and thus is captured by the sheet, a clean environment can be achieved in a wide area in proportion to the area of sheet, and thus the generation of defective goods due to the flotage can be suppressed.
7th Embodiment
The 7th embodiment concerns the usages of the flotage trapping device preferably comprising the plate described in the 5th embodiment or the sheet described in the 6th embodiment. FIG. 8 is a view for explanation on usages of the 5th and 6th embodiments, FIG. 8a is its plan view for the first usage, and FIG. 8b is its perspective view for the second usage. In FIG. 8a, a plurality of flotage trapping devices 1, 4 flotage trapping devices in the embodiment, are attached to the walls surrounding a work room 46. Consequently the dust floating in the work room is captured by the flotage trapping devices and a clean environment can be maintained. In FIG. 8b, two flotage trapping devices are attached to a partition wall 48. The partition wall 48 is disposed at any proper place in the work area. The dust floating in the work area is captured by the flotage trapping devices and a clean environment can be maintained.
8th Embodiment
The 8th embodiment concerns the usage of coating mist trapping device preferably using the prototype described in the first embodiment and the dust trapping net described in the second embodiment. FIG. 9 is a view for explanation on usages of the prototype of the first embodiment and the coating mist trapping device or flotage trapping device using dust trapping net of the second embodiment, FIG. 9a is a view for explanation on the coating mist trapping device according to the present invention, and FIG. 9b is a view for explanation on conventional problems in case that the coating mist trapping device according to the present invention is not provided.
In FIG. 9b, when the coating 54, indicated by white circles, is sprayed on a work 52 by a coating spray gun 50, atomized coating particles or coating mist 56, indicated by black circles, flying in all directions appear in addition to the coating particles painted on the work 52. In the painting factories, a clean air which passes through a filter usually streams in the down-flow direction, indicated by 18. Therefore, the coating mist 56 flying in the down-flow direction streams downwardly and are collected, while the coating mist 56 flying in the up-direction streams downwardly again due to the down-flow 18. The downwardly streaming coating mist starts to get rigid as time goes on, and thus are attached to the work in the half-rigid state. The half-rigid coating mist is attached on the coated surface of the work as foreign materials and the work becomes a defective good due to irregularity of its surface.
On the other hand, as shown in FIG. 9a, in the present invention coating mist trapping device 1 comprising plus electrodes 10a and minus electrodes 10b captures the coating mist 56 flying upwardly. In case that a coating spray gun 50 sprays coating 54, when the coating particles 54 are injected through the nozzle of the spray gun 50, the coating particles come to be charged with electricity. The coating particles thus charged are attracted by electric field generated from the coating mist trapping device 1 and are captured by the electrodes. Therefore, the coating mist 56 moving downwardly again is reduced. Although the conventional problem is given up as an inevitable one at a factory site, the present invention solves this problem for the first time.
9th Embodiment
The 9th embodiment concerns the usage of dust control device for die assembly or flotage trapping device preferably using the prototype described in the first embodiment and the dust trapping net described in the second embodiment. FIG. 10 is a view for explanation on usages of the prototype of the first embodiment and the dust trapping device for die assembly or the flotage trapping device using dust trapping net of the second embodiment, FIG. 10a is its perspective view for showing the dust trapping device for die assembly according to the present invention, FIG. 10b is its cross-sectional view for showing the dust trapping device for die assembly according to the present invention, and FIGS. 10c and 10d are cross-sectional views for explanation on conventional problems in case that the dust trapping device for die assembly according to the present invention is not provided.
As shown in FIG. 10c, the molding is made by closing dies 58 and 60. As shown in FIG. 10d, when the dies 58 and 60 are opened after molding, the floating dust 12 flows into the die assembly from its environment on a wind. The dust attached to dies 58 and 60 is molded into the good in a next molding cycle, which result in the defective good. Furthermore, the reference numeral 62 indicates a machine.
On the other hand, as shown in FIGS. 10a and 10b, in the present invention, the dust control device for die assembly or the flotage trapping device comprising plus electrodes 10a and minus electrodes 10b is disposed around the dies 58 and 60. Therefore, when the dies 58 and 60 are opened, the dust control device for die assembly according to the present invention captures the floating dust 12 flowing into the die assembly from its environment on a wind. Consequently the generation of the defective goods can be suppressed.
10th Embodiment
10th embodiment concerns the usage of the flotage trapping device preferably comprising the plate described in the 5th embodiment or the sheet or film described in the 6th embodiment. FIG. 11 is a view for explanation on a clean box using the flotage trapping device comprising the plate of the 5th embodiment or the sheet or film of the 6th embodiment, FIG. 11a is its plan view, FIG. 11b is its front view, FIG. 11c is its side view and FIG. 11d is its cross-sectional view taken along line A-A of FIG. 11c.
The flotage trapping device 1 comprising plus electrodes 10a and minus electrodes 10b is disposed within a clean box 64 at its inner walls. When the flotage 12 floating in the outside intends to enter the clean box 64, the flotage is attracted and captured by electric flux lines coming from electrodes 10a and 10b and thus is not attached to a deposit 66 in the clean box 64. Therefore, the clean box within which no dust floats can be achieved.
11th Embodiment
The 11th embodiment concerns a flotage trapping system or the usage of the flotage trapping device preferably comprising the plate described in the 5th embodiment or the sheet or film described in the 6th embodiment. FIG. 12 is a diagrammatic view for showing a 11th embodiment of flotage trapping system. In FIG. 12, in a flotage trapping system 5, the flotage trapping device 1 is provided between clean environments such as clean benches 68, 68 at the delivery section through which members 70 are delivered.
When the door, not shown, through which a member 70 is delivered between the clean benches 68, 68 is opened, the wind is flown and the dust 12 moves between clean benches. On the side of the clean bench which the dust is flown in, the degree of cleanness is lowered and thus defective goods are generated. Therefore, when the flotage trapping device 1 is disposed at the delivery section within the inner walls thereof, the dust which is included in the wind bi-directionally flowing between the clean benches is captured by electrodes, not shown, provided on the flotage trapping device 1 at the inner walls of the delivery section, the wind is cleaned. As a result, contamination can be avoided for the clean bench which clean wind is flown in and the generation of the defective goods can be prevented. The conventional system using doors could not prevent flow-in of the dust at the time of delivery of members between clean environments.
12th Embodiment
The 12th embodiment concerns a flotage trapping system (air shower) or the usage of the flotage trapping device preferably comprising the plate described in the 5th embodiment or the sheet or film described in the 6th embodiment. FIG. 13 is a diagrammatic view for showing a 12th embodiment of flotage trapping system. In FIG. 13 the flotage trapping devices 1 are provided on the opposite walls at the entrance and exit of an air shower 72. On the center portion of the air shower there is a section which an air is drawn in through a fan 74 with a filter 76 to blow off the dust from the human body. No door, which is opened and closed, is provided at the entrance and exit and the human body freely can come in and out. Nevertheless, in case that the dust thus blown off comes out from the air shower 72 or comes in from the outside, since the dust can be captured by the flotage trapping devices disposed at the entrance and exit the dust cannot pass through the air-shower. In this manner, the air shower without door can be achieved.
Conventionally, since thousands of factory workers actually pass through the air shower in the morning and in the evening, that is, two times, the number of opening and closing of the doors reaches about hundred thousand times a year and thus the durability of doors becomes a problem. The cases that the doors do not work and many workers cannot enter the air shower occur frequently, which result in the problem of operation. On the other hand, since in the present invention the entrance and exit without door can be realized an epoch-making air shower can be achieved.
13th Embodiment
The 13th embodiment concerns a flotage trapping system (pass box) or the usage of the flotage trapping device preferably comprising the plate described in the 5th embodiment or the sheet or film described in the 6th embodiment. FIG. 14 is a diagrammatic view for showing a 13th embodiment of flotage trapping system. In FIG. 14, a pass box 78 for delivering the member in a clean environment is provided with an air blower comprising a fan 74 with a filter 76 to blow off the dust from the member 70 delivered in, and is provided with the flotage trapping devices 1 on the both sides of entrance and exit in the front and rear of a central dust collection section of the pass box to capture the dust coming in a clean room 80. Even if there is no door, the dust cannot enter the clean room at the time of delivery of members.
14th Embodiment
The 14th embodiment concerns a flotage trapping system (clean room) or the usage of the flotage trapping device preferably comprising the plate described in the 5th embodiment or the sheet or film described in the 6th embodiment. FIG. 15 is a diagrammatic view for showing a 14th embodiment of flotage trapping system. In FIG. 15, a clean room 80 which has an entrance and exit without door is provided with flotage trapping devices 1 at the entrance and exit on the opposite sides thereof. The dust which is coming in the clean room from the outside is captured by the electrodes. Therefore, the floating dust cannot pass through the entrance and exit, although the members and some wind can pass.
15th Embodiment
The 15th embodiment concerns the clean room, not shown, around and/or inside which the flotage trapping device is disposed instead of the flotage trapping device disposed in the work site. The dust floating in the clean room is captured by the flotage trapping device and thus the clean room without dust can be achieved.
Conventionally, for the clean room, the dust is removed by an HEPA filter provided on the ceiling so that the dust does not come in from the outside, and the dust coming from the member or human body is blown down by down-flow and is collected through collection openings provided on a floor or lower wall. On the other hand, since according to the present invention the dust coming in from the outside can be captured and collected with no wind inside the clean room regardless whether the HEPA filter or down-flow is present or not, purification can be positively made, and cost of equipment is very inexpensive.
16th Embodiment
The 16th embodiment concerns a flotage trapping system (clean room with no wall) preferably comprising the prototype of dust trapping device described in the first embodiment, the dust trapping net described in the second embodiment or the dust trapping hanging warp described in the third embodiment. FIG. 16 is a diagrammatic view for showing a flotage trapping system or a clean room without walls using the prototype, dust trapping net or dust trapping lattice of the first to third embodiments. In the FIG. 16 the flotage trapping device 1 is disposed around a space. The dust which is coming in the space from the outside is captured and the dust floating in the space is also captured to form a clean room 80 inside of which no dust is present. That is, a clean room with no wall therearound can be achieved. With the clean room, the wind freely comes in and out. For example, the space without dust in which temperature and moisture can be controlled in common with the outside can be achieved. Therefore, costs of equipment and operation is very economical compared with conventional clean rooms.
17th Embodiment
The 17th embodiment concerns a flotage trapping system (bi-directional filter) using the flotage trapping device described in the first to 6th embodiments. FIG. 17 is a view for explanation on a 17th embodiment of flotage trapping system, FIG. 17a is its cross-sectional view of a 17th embodiment of bi-directional filter, and FIGS. 17b and 17c are cross-sectional views of conventional physical filters.
As shown in FIGS. 17b and 17c, a conventional filter 76 is a one-direction one in which air should be filtered only in a direction. If a wind is blown in an opposite direction, the dust 12 which has been collected once will fly off again. Furthermore only a wind can pass through the filter and a body cannot pass through the filter.
On the other hand, as shown in FIG. 17a, a bi-directional filter 82, flotage trapping system, according to the present invention is provided with an air hole 84 around which the flotage trapping device 1 is disposed circularly. When a wind pass through the air hole, the dust included in the wind is captured and only a clean air can pass. Since the wind can pass bi-directionally, a bi-direction filter can be achieved. Thus, this filter has a bi-direction filtering function, and the body can pass freely since the filter is not a physical filter.
18th Embodiment
The 18th embodiment concerns the flotage trapping device applied to a blowout opening of air conditioner. FIG. 18 is a view for explanation on a flotage trapping device applied to an air conditioner. In FIG. 18, the flotage trapping device comprising electrodes 10 is juxtaposed at a blowout opening of air conditioner 102 attached to the ceiling. Usually the circumference of the blowout opening of air conditioner is contaminated in black. This is the dust adhered to the circumference of the blowout opening. As a whole a great deal of dust is scattered in a space. Such dust is collected.
19th Embodiment
The 19th embodiment concerns a flotage trapping system preferably able to combine with the first to third embodiments. FIG. 19 is a diagrammatic perspective view for showing a 19th embodiment of flotage trapping system. As shown in FIG. 19, a breeze generating device 22 such as a fan or the like is disposed in front of or behind the flotage trapping device 1 to blow wind toward the flotage trapping device 1 so that the flotage floating in the space can be captured more strongly. However, there is a problem of blowing off the dust. Therefore this flotage trapping system is suitable for blowing off and collecting the accumulated dust.
20th Embodiment
The 20th embodiment concerns a maintenance-free optical lens in which the flotage trapping device is incorporated. FIG. 20 is a perspective view for showing a 20th embodiment of maintenance-free optical lens device. An optical lens is covered with an electrode holder for holding electrodes at its circumference to capture the dust coming in from the outside. The dust is not attached to the optical lens and thus the maintenance thereof is not required for a long time.
21st Embodiment
The 21st embodiment concerns a flotage trapping device using a single polarity of electrodes, plus electrodes or minus electrodes and a space ion generating device for generating ions of polarity opposite to that of the electrodes. FIG. 21 is a view for explanation on a 21st embodiment of prototype of flotage trapping device using an ion generating device comprising a single polarity of electrodes (plus electrodes or minus electrodes) and an ion generating device for generating ions of polarity opposite to that of electrodes.
The flotage trapping device comprises a single polarity of at least one electrode, plus or positive electrodes 10a in this embodiment, and a space ion generating device for generating ions 28b of polarity opposite to that of electrodes, minus or negative ions in this embodiment. The ion generating device issues ions so that ions float adjacent or around the electrodes. The flotage trapping device can captures the flotage floating in the air without using an air blow generating device such as a fan.
As shown in FIG. 21, for example the electrodes are provided with plus voltage to induce plus electrodes 10a and the electrodes is covered with ions 28b generated from the space ion generating device 90. The dust, plus charged dust 12a or no charged dust 12c, except for the minus charged dust 12b is charged with minus electricity by the minus ions 28b in itself. Since the plus electrodes issue electric flux lines the dust thus charged with minus electricity is captured. Although there are many cases that the floating dust is charged with plus electricity or minus electricity, or the quantity of charge is low or zero, By being covered with a polarity of ions, all dust is forcibly charged with that polarity, and attracted and captured by the electrodes of opposite polarity. Even the dust with few quantity of charge can be captured surely.
22nd Embodiment
The 22nd embodiment concerns another space dust control device using a single polarity of electrodes, plus electrodes or minus electrodes and a space ion generating device for generating ions of polarity opposite to that of the electrodes. FIG. 22 is a view for explanation on a 22nd embodiment of space dust control device using an ion generating device comprising a single of electrodes polarity (plus electrodes or minus electrodes) and an ion generating device for generating ions of polarity opposite to that of electrodes.
As shown in FIG. 22, a space dust control device 1 or flotage trapping device comprises a single polarity of electrodes, minus electrodes 10b in this embodiment, for encompassing a space so as to provide a dust control space 94, and a space ion generating device 90 for generating ion of polarity opposite to that of electrodes, plus ions 28a in this embodiment, to form an ion space 92 surrounding the dust control space.
As shown in FIG. 22, the ions generated by the space ion generating device 90 cover the dust control space 94 encompassed by the electrodes 10b provided with minus voltage and its circumference. Since the dust in the ion space and the dust coming in from the outside are charged with plus electricity, the dust is attracted and captured by the electrodes charged with minus electricity. As a result the dust control space inside of which the dust is not present is formed.
23rd Embodiment
The 23rd embodiment concerns another maintenance-free optical lens or flotage trapping device, using a single polarity of electrodes (plus electrodes or minus electrodes), and a space ion generating device for generating ions of polarity of opposite to that of the electrodes. FIG. 23 is a view for explanation on another maintenance-free optical lens device using a space ion generating device comprising a single polarity of electrodes (plus electrodes or minus electrodes) and an ion generating device for generating ions of polarity opposite to that of electrodes, FIG. 23a is its front view and FIG. 23b is its side view.
As shown in FIG. 23, an optical lens 86 which is accommodated in a lens-barrel 96 is disposed inside a dust control space 94 in an ion space 92. As a result the dust is not attached to the lens for the same reason as explained in the 21st embodiment.
In the embodiment, the minus electrodes 10b fed by a power supply 20 and plus ions 28a generated by the space ion generating device 90 are used. The dust coming in from the outside gets into touch with floating plus ions 28a to be charged with plus electricity, and attracted and captured by the minus electrodes 10b. Since the dust cannot reach the optical lens inside the dust control space, the dust is not attached to the optical lens.
24th Embodiment
The 24th embodiment concerns a still another dust control device or a flotage repelling device, using a single polarity of electrodes (plus electrodes or minus electrodes), and a space ion generating device for generating ions of the same polarity as that of the electrodes. FIG. 24 is a view for explanation on a 24th embodiment of space dust control device using a space ion generating device comprising a single polarity of electrodes (plus electrodes or minus electrodes) and an ion generating device for generating ions of the same polarity as that of the electrodes.
As shown in FIG. 24, the dust control device comprises a dust control space 94 surrounded by electrodes provided with plus voltage and an ion generating device 90 for generating and floating plus ions 28a of the same polarity as that of the electrodes around the dust control space 94. The dust 12 coming in from the outside gets into touch with floating plus ions 28a and turns out to be a plus dust 12a charged with plus electricity. When the plus dust 12a approaches to the plus electrodes 10a, since the plus electrodes 10a repels the plus dust 12a, the plus dust is flied away and thus the dust cannot enter the dust control space. Consequently the dust control space without dust can be formed.
25th Embodiment
The 25th embodiment concerns a still another maintenance-free optical lens device or a flotage repelling device, using a single polarity of electrodes, plus electrodes or minus electrodes, and a space ion generating device for generating ions of the same polarity as that of electrodes. FIG. 25 is a view for explanation on a still anther maintenance-free optical lens device using a space ion generating device comprising a single polarity of electrodes (plus electrodes or minus electrodes) and an ion generating device for generating ions of the same polarity as that of electrodes, FIG. 25a is its front view and FIG. 25b is its side view.
As shown in FIG. 25, the optical lens device comprises a dust control space surrounded by an electrode 10a provided with plus voltage, an ion generating device 90 for generating and floating ions 28a of the same polarity as that of the electrode around the dust control space, a lens 86 disposed within the dust control space, and lens-barrel 96. The dust which comes in from the outside gets into touch with plus ions and turns out to be a dust 12a charged with the same polarity as that of plus ions. In the meanwhile electric leak occurs from the electrode surrounding the lens 86 toward the lens 86. Therefore, the lens 86 is likely to be charged with the same polarity as that of the electrode 10a. Since the plus dust is of the same polarity as that of the electrode 10a, and thus is repelled by the electrode 10a. As a result the dust cannot be attached to the optical lens 86 inside the electrode. In the embodiment, the electrode 10 is wound around the lens 86.
26th Embodiment
The 26th embodiment concerns a still another maintenance-free optical lens or a flotage repelling device, using a space ion generating device. FIG. 26 is a view for explanation on a still anther maintenance-free optical lens device using a space ion generating, FIG. 26a is its front view and FIG. 26b is its side view.
The lens 86, which is an object of dust control, is disposed through an insulator, not shown, with being not grounded within an ion space 92 of a single polarity issued from the space ion generating device. The lens is charged with the same polarity as that of surrounding ions 28a while the floating dust or the dust coming in from the outside is also charged the same polarity as that of ions. Since both are charged with the same polarity, they are repelled to each other, and thus the dust is not attached to the lens.
27th Embodiment
The 27th embodiment concerns a still another maintenance-free optical lens or a flotage repelling device, using an electrode with no charge or grounded electrode and a space ion generating device. FIG. 27 is a view for explanation on a maintenance-free optical lens using a grounded electrode and a space ion generating device, FIG. 27 is its front view and FIG. 27b is its side view.
Inside the ion space 92 formed by the space ion generating device 90 for generating ions of single polarity, plus ions 28a in this embodiment, an electrode 10c which is grounded to the earth and provided around a lens, an object of dust control, is disposed. Since the plus ions 28a are attracted by the grounded electrode and gather together around the grounded electrode, the density of plus ions 28a can be increased and thus the approaching dust is charged surely and can be repelled.
28th Embodiment
The 28th embodiment concerns a flotage trapping device using a space ion generating device in which polarities of discharge electrodes are alternately switched over. FIG. 28 is a view for explanation on a flotage trapping device using a space ion generating device in which polarities of discharge electrodes are alternately switched over. In FIG. 28, the space ion generating device for generating an ion space 92 is provided with discharge electrodes 91 the polarities of which are alternately switched over slowly between plus and minus. In order to circulate ions around the space the switching cycle between a few seconds and several tens of seconds is proper. When plus ions are issued, the dust is charged with plus electricity and attracted by the minus electrodes 10b. When minus ions are issued, the dust is charged with minus electricity and attracted by the plus electrodes 10a. Since the polarities of ions are switched over between plus and minus, the body located around the ion space is not charged.
29th Embodiment
The 29th and next 30th embodiments concern flotage trapping devices in which the electrodes are provided with various coatings to enhance trapping effects by electrodes and to add other functions to electrodes. FIG. 29 is a cross-sectional view for explanation on a flotage trapping device provided at its electrodes with a variety of coatings to enhance effects of trapping by electrodes and add other functions thereto, and shows as coatings (a) an insulator, (b) an adhesive, (c) a combination of first layer of insulator and second layer of adhesive, (d) a combination of first layer of insulator, second layer of adhesive and third layer of sterilizer, (e) a combination of first layer of insulator and second layer of adhesive including sterilizer, (f) a high resistive element, (g) a conductive adhesive, and (h) a photocatalyst.
As shown in FIG. 29a, the electrode 10 is covered with a coating of insulator 100a. This prevents electric shock accidents.
As shown in FIG. 29b, the electrode 10 is covered with an adhesive 100b as a coating. Since the dust is adsorbed by the adhesive 100b in addition to the electric adsorption by the electrode 10, the dust once trapped is not separated from the electrode and thus its trapping effects can be enhanced.
As shown in FIG. 29c, the electrode 10 is covered with an insulator 100a as a first layer which in turn is covered with an adhesive 100b as a second layer. Consequently, the trapping effects can be enhanced.
As shown in FIG. 29d, the electrode 10 is covered with an insulator 100a as a first layer which in turn is covered with an adhesive 100b as a second layer. Furthermore, the adhesive 100b is covered with a sterilizer 100c as a third layer. Introduction of hospital is one of usages for the embodiment. If the device is used in the hospital in which virus is frequently attached to the dust, the virus floating in the air can be trapped and sterilized. Especially, it is useful for measure for highly contagious SARS.
As shown in FIG. 29e, the electrode 10 is covered with an insulator 100a as a first layer which in turn is covered with an adhesive 100d including a sterilizer as a second layer. Consequently, the virus floating in the air can be trapped and sterilized.
As shown in the enlarged cross-sectional view of FIG. 29f, the electrode 10 of, for example, minus polarity is covered with a conductive but highly resistive element 100e. This prevents electric shock accidents. Furthermore, for example, when the plus dust 12 such as coating mist is attached to the covered high resistive element 100e, as shown by zigzag arrows, the charge is discharged to the minus electrode 10b through the highly resistive element, that is, conductive element, and then disappears. Next coming coating mist is likely to be attached without being repelled. Even if the coating mist is accumulated, its attachment force is not decayed due to the discharge.
As shown in FIG. 29g, the electrode 10 is provided with a highly resistive but conductive adhesive 100f as a coating. This prevents electric shock accidents and the attachment force is not decayed for the same reasons as mentioned above. Furthermore, attachment effects can be enhanced.
As shown in FIG. 29h, the electrode 10 is covered with a photocatalyst as a coating. Since the photocatalyst has a function of decomposing an organic matter when the photocatalyst is illuminated by the light, the captured dust is decomposed, and if the dust is an organic matter, it becomes a gas and thus disappears. As a result the frequency of cleanings can be lowered.
30th Embodiment
The 30th embodiment concerns a flotage trapping device for removing and collecting the trapped dust. FIG. 30 is a view for explanation on the removal and withdrawal of trapped dust at the dust trapping device, FIG. 30a shows the state that the dust is trapped by electrodes and FIG. 30b is the state that the dust is removed from the electrodes and is withdrawn. As shown in FIG. 30a, for example, the electrode 10 is provided with plus voltage and thus the electrode turns out to be a plus electrode 10a. At that time, the plus electrode captures minus dust 12b. Then, when it is time to remove and collect the dust, as shown in FIG. 30b the voltage applied to the electrode is switched over, that is, minus voltage is applied to the electrode, which turns out to be minus one 10b. As a result the electrode repels the minus dust 12b, and then the dust is removed and collected.
31st Embodiment
The 31st embodiment concerns a digital camera provided with a dust trapping device. FIG. 34 is a diagrammatic view for showing a digital camera provided with a dust trapping device, FIG. 35 is a view for showing the dust trapping device in detail, FIGS. 35a and 35a′ are its front and side views for showing first dust trapping device, FIGS. 35b and 35b′ are a cross-sectional view taken along line A-A of FIG. 35a and a cross-sectional view taken along line B-B of FIG. 35a, FIG. 35c is a front view for showing second dust trapping device, and FIG. 35d is a cross-sectional view taken along line C-C of FIG. 35c, FIG. 36 is a block diagram of control circuit for the dust trapping device, and FIG. 37 is a timing chart for power supply controller, FIG. 37a shows the control under exchange of lens and FIG. 37b shows the control under movement of lens.
In FIG. 34, a digital camera 210 comprises a camera body 212, an exchangeable camera barrel 214 attached to the camera body 212, or a zoom camera barrel 214. The lens 216 is held within the camera barrel 214. An image pickup element 218 such as a CCD or the like is disposed at focusing point of the lens 216.
The present invention is applicable to either a lens exchangeable type or a lens fixed type. In the case of lens exchangeable type, the dust more frequently enters the camera body. This is because the possibility of intrusion of the dust is more frequent when lens exchange is made by user in a dusty environment.
Furthermore, in the case of fixed lens, since the lens is moved back and forth at the time of zoom, focus adjustment or the ON/OFF witching of the power supply, air flows in. Conventionally, at that time the dust is removed by a filter, not shown. However, microscopic dust can pass through the filter. This become a big problem since the miniaturization of the image pickup element 218 progresses in accordance with a current advancement of resolution, and thus very microscopic dust is shown up on the image.
In the present invention, a dust trapping device 230 for capturing dust, hereinafter referred as to a first device is disposed at the circumference in front of the image pickup 218 and/or a plurality of dust trapping device 231, hereinafter referred as to a second device is disposed on the inner walls of the camera body 212. The first device 230 and the second devices 231 are provided with a power supply 250 for supplying high voltage to the first and second devices.
The dust coming in from the outside is attracted and captured by these devices 230 and 231. Since, as mentioned hereinafter, the devices 230 and 231 are provided with adhesive, the dust once captured is not flied away again.
Now, referring to FIG. 35, the first device 230 and the second device 231 are shown in detail. In the devices 230 and 231, plus electrodes 232a and minus electrodes 232b are alternately disposed and are provided with high voltage from the power supply, see FIG. 34, to generate electric field around them. Although the devices 230 and 231 may be exposed, it is preferable that these devices are covered with an insulator 234 for safety. Furthermore, the insulator 234 is coated with adhesive 236 or provided with adhesive sheet 236. When the adhesion effect of the adhesive is deteriorated the adhesive is coated again. and when the adhesion effect of the adhesive sheet is deteriorated the adhesive sheet is exchanged.
The electric flux lines coming out from the charged dust and the electric flux lines coming out from the electrodes 232a and 232b interfere with each other to generate electrostatic attraction. As a result the floating dust is attracted by the electrodes 232a and 232b and attached to the adhesive.
Now, referring to FIG. 36, in the control circuit for the dust trapping device, a signal generated by a sensor 238 for detecting lens exchange, a signal 240 generated by lens movement such as zoom operation, focus adjustment, or switching of ON/OFF or manually generating signal 244 generated manually is supplied to a power supplying control 242 and the devices 230 and 231 are fed by the power supply 250. The sensor may be any proper one such as a microswitch attached to the camera body for detecting the detachment of the camera barrel 214, or the like.
Now, referring to FIG. 37, the power supplying control feeds the devices 230 and 231 at the period for lens exchange or at the period for lens exchange plus a predetermined time lapse period which is provided as an extended period for dust trapping, and at the period for lens movement or at the period for lens movement plus a predetermined time lapse period which is provided as an extended period for dust trapping. Furthermore, if the dust trapping devices are operated while the image is shown up by the image pickup element such as CCD, the quality of image is lowered due to noises issued by the operation of the dust trapping devices. Therefore, it is preferable that the devices 230 and 231 are not operated during that period.
Other Embodiments
Although in explanation of the usages, or applied uses described in the 7th to 19th embodiments, proper preferable embodiments within the 1st to 6th embodiments are taken as examples, the present invention should not be limited to these examples, and includes the embodiments explanations of which is omitted. Furthermore, although in explanation of the object of dust control, a work site, a clean room, a work to be splayed, a die assembly, a storage box, a clean bench, an air shower, a pass box, a bi-directional filter, a lens and the like are taken as examples, the present invention should not be limited to these examples, and can be applied to any proper object required for dust control.
It is understood that many modifications and variations may be devised given the above description of the principles of the invention. It is intended that all such modifications and variations be considered as within the spirit and scope of this invention, as it is defined in the following claims.
Patent Application
20080014851
