Flow amount control device

Abstract
In a flow amount control device which control flow amount of fuel to be supplied to a high pressure fuel pump, an opening, which communicates with a port for passing fuel to the high pressure fuel pump, is composed of a first rectangular opening, a second rectangular opening whose circumferential length is larger than that of the first opening, and a third trapezoidal opening bridging between the first and second openings. The port communicates with the first opening, when engine speed is low, and, as the engine speed increases, with the third and second openings. Accordingly, the flow amount of fuel to be discharged from the high pressure fuel pump varies non-linearly and a change of the flow amount thereof is small in engine low speed region.
Description




CROSS REFERENCE TO RELATED APPLICATION




This application is based upon and claims the benefit of priority of Japanese Patent Application No. 2000-190624 filed on Jun. 26, 2000, the content of which is incorporated herein by reference.




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a flow amount control device, in particular, applicable to a flow amount control device that controls fuel amount to be supplied to a high pressure fuel pump in a common rail fuel injection system for a diesel engine (the diesel engine is hereinafter called an engine).




2. Description of Related Art




A common rail fuel injection system is well known as a system for injecting fuel to an engine. The common rail fuel injection system is provided with an accumulation chamber (common rail) commonly communicating with respective cylinders of the engine. A necessary amount of high pressure fuel is supplied to the common rail from the high pressure fuel pump whose fuel discharge amount is variable so that pressure of fuel accumulated in the common rail is kept constant. The high pressure fuel accumulated in the common rail is injected at a given timing to each engine cylinder from each injector that is connected to the common rail.




To keep pressure of fuel accumulated in the common rail constant, it is necessary to control flow amount of fuel to be supplied to the high pressure fuel pump and also to control flow amount of fuel to be discharged from the high pressure fuel pump according to engine operating conditions such as engine revolution or load.




The conventional common rail fuel injection system is provided with a fuel flow amount control device positioned between the high pressure fuel pump and a supply pump for delivering fuel to the high pressure fuel pump. The fuel flow amount control device serves to control flow amount of fuel to be supplied to the high pressure fuel pump and, thus, to control flow amount of fuel to be discharged from the high pressure fuel pump.




The conventional flow amount control device has an electromagnetic driving portion that drives a valve member according to a value of current applied thereto. A moving amount of the valve member varies in response to the value of current applied to the electromagnetic driving portion. Further, an area of opening formed in a valve body, through fuel passes to the high pressure fuel pump, varies according to the moving amount of the valve member slidably housed in the valve body. By controlling the flow amount of fuel that passes through the opening in the manner mentioned above, the flow amount of fuel to be supplied to the high pressure fuel pump is controlled.




However, since the opening of the valve body is formed in rectangular shape, the area of the opening through which fuel passes changes linearly in responsive to the value of current applied to the electromagnetic driving portion or the moving amount of the valve member. As a result, the flow amount of fuel to be supplied to the high pressure fuel pump and the flow amount of fuel to be discharged from the high pressure fuel pump vary linearly according to a value of engine load or engine revolution.




In a case that the opening area changes linearly in response to the moving amount of the valve member, a slight change of the moving amount of the valve member or a slight change of the opening area causes to change more largely the flow amount of fuel to be discharged from the high pressure fuel pump in an engine low speed region, compared with that in an engine high speed region since a time period during which the high pressure fuel pump sucks fuel is longer in the former region than in the latter region. Further, even if the engine revolution slightly changes in the engine low speed region, the time period during which the high pressure fuel pump sucks fuel and the amount of fuel to be sucked largely changes.




Accordingly, in the engine low speed region, the movement of the valve member affects largely on a change of the flow amount of fuel to be discharged from the high pressure fuel pump, causing to excessively increase or decrease fuel pressure in the common rail. As mentioned above, controllability of the flow amount of fuel to be discharged from the high pressure fuel pump is poor in the engine low speed region.




SUMMARY OF THE INVENTION




An object of the invention is to provide a flow amount control device in which a flow amount of fuel to be supplied to a high pressure fuel pump is adequately adjusted according to a value of engine revolution or engine load so that controllability of fuel amount of fuel to be discharged from the high pressure fuel pump is improved.




To achieve the above objects, in a flow amount control device for controlling flow amount of fuel to be supplied via a supply conduit to a high pressure fuel pump that discharges pressurized fuel to an accumulation chamber, a valve body has at least an opening for communicating with the supply conduit. The opening is composed of a first opening, a second opening whose circumferential length in the valve body is larger than that of the first opening, and a third opening bridging between the first and second openings in such a manner that the first, third and second openings are continuously formed in an axial direction of the valve body. A valve member, which is housed slidably inside the valve body, is provided inside with a fuel conduit through which fuel flows and in circumference with at least an outlet port connected to the fuel conduit. Driving means causes an axial movement of the valve member in the valve body when current is applied thereto.




With the flow amount control device mentioned above, an area of the opening communicating with the outlet port, through which fuel flows from the fuel conduit to the supply conduit, varies non-linearly in response to a moving amount of the valve member. That is, a change ratio of the area of the opening communicating with the outlet port to the moving amount of the valve member is variable and non-linear.




Accordingly, the change ratio of the area of the opening communicating with the outlet port to the moving amount of the valve member is smaller, when largeness of the area of the opening communicating with the outlet port is below a predetermined value, than that when the largeness of the area of the opening communicating with the outlet port is over the predetermined value. That is, a change ratio of the flow amount of fuel to be supplied to the high pressure fuel pump to the moving amount of the valve member is small in an engine low speed region and large in an engine high speed region.




As a result, controllability of the flow amount of fuel to be supplied to the high pressure fuel pump and controllability of the flow amount of fuel to be discharged from the high pressure fuel pump are improved in the engine low speed region. Further, the flow amount of fuel to be discharged from the high pressure fuel pump is sufficiently secured in the engine high speed region.




Preferably, the moving amount of the valve member changes in proportion to a value of the current to be applied to the driving means. In this case, the value of current to be applied to the driving means is controlled in response to engine revolution or engine load. The change ratio of the area of the opening communicating with the outlet port to the value of current applied to the driving means is smaller, when largeness of the area of the opening communicating with the outlet port is below a predetermined value, than that when the largeness of the area of the opening communicating with the outlet port is over the predetermined value.




Preferably, each shape of the first and second openings is roughly rectangular and shape of the third opening is trapezoidal. In this case, the flow amount of fuel to be supplied to the high pressure fuel pump varies in proportion to a change of the moving amount of the valve member in the engine low and high speed regions and varies smoothly along a quadratic functional line with respect to the change of the moving amount of the valve member in a transient region between the engine low and high speed regions.











BRIEF DESCRIPTION OF THE DRAWING




Other features and advantages of the present invention will be appreciated, as well as methods of operation and the function of the related parts, from a study of the following detailed description, the appended claims, and the drawings, all of which form a part of this application. In the drawings:





FIG. 1

is a schematic view of a common rail fuel injection system to which a flow amount control device according to a first embodiment of the present invention is applied;





FIG. 2

is a side view of a portion near an opening of a valve body of the flow amount control device according to the first embodiment as viewed from a direction shown by an arrow I of

FIG. 1

;





FIG. 3

is a graph showing a relationship between engine revolution and flow amount of fuel to be discharged from a high pressure fuel pump;





FIG. 4

is a schematic side view of a portion near an opening of a valve body of a flow amount control device according to a second embodiment as viewed from a same direction as shown by an arrow I of

FIG. 1

;





FIG. 5A

is a schematic side view of a portion near an opening of a valve body of a flow amount control device according to a third embodiment as viewed from a same direction as shown by an arrow I of

FIG. 1

;





FIG. 5B

is a schematic side view of a portion near the opening of the valve body of the flow amount control device according to the third embodiment as viewed from a same direction as shown by an arrow V of

FIG. 1

; and





FIG. 5C

is a schematic side view of a portion near an opening of a valve body of a flow amount control device which is equivalent to a shape formed by combining the openings of FIGS.


5


A and


5


B.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




First Embodiment





FIG. 1

shows a common rail fuel injection system to which a flow amount control device according to a first embodiment of the present invention is applied.




The common rail fuel injection system is composed of a fuel tank


1


, a supply pump


2


, a flow amount control device


3


, a high pressure fuel pump


6


and a common rail


7


as a pressure accumulation chamber. The supply pump


2


, the flow amount control device and the high pressure fuel pump, which are surrounded by a dot-slash line in

FIG. 1

, are integrated as one body to constitute a fuel injection pump apparatus.




The fuel tank


1


stores fuel under normal pressure. The supply pump


2


delivers fuel stored in the fuel tank


1


to the flow amount control device


3


via fuel conduits


11


and


12


. A return valve


22


is provided downstream of the supply pump and serves to return fuel to the fuel tank


1


when pressure of fuel delivered by the supply pump


2


exceeds a predetermined value.




The flow amount control device


3


is composed of a valve body


30


, a valve member and an electromagnetic driving portion


50


. The valve member


40


is slidably housed inside the valve body


30


, which is formed in roughly cylindrical shape. As shown in

FIG. 2

, the valve body


30


is provided circumferentially with a plurality of openings


31


. The openings


31


, as shown in

FIG. 2

, are connected to a fuel supply conduit


61


through which fuel is supplied to the high pressure fuel pump


6


. A bush


32


is fluid-tightly press fitted to a leading end of the valve body


30


on a side of the supply pump


2


. A through-hole


32




a


, which is formed in a center of the bush


32


, is connected to the fuel conduit


21


. The through-hole


32




a


serves as a fuel inlet through which fuel flows into the flow amount control device


3


.




The valve member


40


, which is formed in roughly cylindrical shape, is housed to move axially and slidably in the valve body


30


. The valve member is provided inside with a fuel conduit


41


to which a plurality of ports


42


are connected. Each end of the ports


42


on a side of the valve body


30


constitutes a fuel outlet through which fuel flows out of the flow amount control device


3


. The communication between each of the ports


42


of the fuel conduit


41


and each of the openings


31


of the valve body is interrupted or opened by making the valve member move upward or downward in FIG.


1


.




A spring


33


contacts an end of the valve member


40


on a side of the bush


32


. An end of the spring


33


on a side opposite to the valve member


40


contacts the bush


32


. The spring


33


urges the valve member


40


toward the electromagnetic driving portion


50


.




The electromagnetic driving portion


50


is composed of a solenoid and a movable member. A yoke


51


, a coil


52


, a stator


53


, a stator


54


, a guide


55


and a stator cover


56


constitute the solenoid. The yoke


51


is formed in cylindrical shape and made of magnetic material. The coil


52


, which is arranged along an inner circumference of the yoke


51


, is connected with an electric terminal


81


of a connector


8


. The stators


53


and


54


, which are made of magnetic material, are connected, for example, by welding, with the guide


55


that is made of non-magnetic material. The stators


53


and


54


and the guide


55


are integrated with the coil


52


by being fitted or bonded by welding to an inner circumference of the coil


52


. The stator cover


56


is fixed to the stator


54


by being press fitted to an inside of the stator


54


.




The valve body


30


is inserted into an inner circumference of the stator


54


and fixed to the stator


54


by a retainer


9


.




The moving member has a shaft


57


and an armature


58


. The shaft


57


is press fitted into an inner circumference of the armature


58


. The moving member is arranged slidably in inner circumferences of the stators and guide


53


,


54


and


55


and supported by linear bearings


59




a


and


59




b.






The armature


58


is made of magnetic material so that magnetic lines of force generated by the coil


52


pass through the stator


53


, the armature


58


, the stator


54


and the yoke


51


, which form a magnetic circuit. Accordingly, the shaft


57


and the armature


58


are attracted toward the stator


54


. An end of the armature


58


on a side of the stator cover


56


is formed in taper shape so that an axial length of a gap between the armature


58


and the stator


54


varies according to strength of magnetic force acting between the armature


58


and the stator


54


. Therefore, a moving distance of the armature


58


(shaft


57


) varies in response to a value of current applied to the coil


52


. Axial opposite ends of the armature


58


are sandwiched by washers


581


and


582


.




An end of the shaft


57


on a side of the stator cover


56


is in contact with an end of the valve member


40


on a side opposite to the bush


32


so that the valve member


40


moves according to movements of the armature and shaft


58


and


57


.




In the high pressure fuel pump


6


, a plunger


62


makes a reciprocating movement so that fuel inside a pressure chamber


63


is pressurized. Flow amount of fuel to be discharged from the high pressure fuel pump


6


varies according to flow amount of fuel to be flown into the pressure chamber


63


. The plunger


62


is reciprocatingly driven upward and downward in

FIG. 1

by a cam


65


installed on a crankshaft


64


of an engine (not shown) according to rotation of the crankshaft


64


. Return valves


66


and


67


are attached to the high pressure fuel pump


6


so that, when the plunger


62


moves downward, fuel is sucked through the flow amount control device


3


and the fuel supply conduit


61


and, when the plunger


62


moves upward, fuel is pressurized and discharged to the common rail


7


. A fuel delivery conduit


68


is connected to a discharge side of the high pressure fuel pump


6


and an end of the fuel delivery conduit


68


on a side opposite to the high pressure fuel pump


6


is connected to the common rail


7


.




The common rail


7


connected to the fuel delivery conduit


68


accumulates fuel pressurized by the high pressure pump


6


. Injectors


71


, whose numbers are corresponding to the numbers of cylinders and inject fuel into the respective cylinders of the engine, are connected to the common rail


7


. Fuel accumulated in the common rail


7


is injected from each of the injectors


71


. A return conduit


72


is connected to the common rail


7


and excess fuel of the common rail


7


is returned to the fuel tank


1


via the return conduit


72


.




The common rail fuel injection system has ECU


100


. ECU


100


controls an output value of current to be applied to the coil


52


of the flow amount control device


3


based on parameters such as pressure of fuel inputted into the common rail


7


, engine revolution Ne and accelerator opening degree a so that flow amount of fuel to be discharged from the high pressure fuel pump


6


is optimally controlled. Further, ECU


100


controls each valve opening and closing timing of electromagnetic valves (not shown) of the injectors


71


so that fuel injection timing and fuel amount in each cylinder of the engine are controlled.




Next, the opening


31


formed in the valve body


30


is described in more detail.




A first opening


311


, a second opening


312


and a third opening


313


constitute the opening


31


formed in the valve body


30


. The first, second and third openings


311


,


312


, and


313


are axially and continuously formed in order from a side of the electromagnetic driving portion


50


.




The first and second openings


311


and


312


are formed in roughly rectangular, respectively, and an area of the first opening


311


is different from that of the second opening


312


. Further, a width length of the first opening


311


, that is, a length of the first opening


311


in a direction perpendicular to an axis of the valve body


30


, is smaller that a width length of the second opening


312


. Accordingly, an area change ratio of the opening


31


in an axial direction of the valve body on a side of the first opening is larger than that on a side of the second opening


312


.




The third opening


313


, which connects mutually the first and second openings


311


and


312


, is formed between the first and second openings


311


and


312


. The third opening is formed roughly in shape of a trapezoid that bridges the first and second openings


311


and


312


. Accordingly, the opening


31


is shaped as shown in FIG.


2


.




Fuel flow in the common rail fuel injection system is described hereinafter.




As shown in

FIG. 1

, the supply pump


2


supplies fuel from the fuel tank


1


to the flow amount control device


3


. Fuel supplied by the supply pump


2


is flown into the flow amount control device


3


through the through-hole


32




a


of the bush


32


that is the fuel inlet. The fuel is further supplied to the respective ports


42


via the fuel conduit


41


inside the valve member


40


.




When the value of current to be applied to the coil


52


is zero, that is, when the coil


52


is de-energized, the valve member


40


is urged toward the electromagnetic driving portion


50


by biasing force of the spring


33


. The shaft


57


in contact with the valve member


40


and the armature


58


integrated with the shaft


57


are urged in a direction opposite to the valve member


40


. The axial movement of the armature


58


as well as the shaft


57


is restricted by a step portion


53




a


coming in contact with the washer


581


and stopped at a position where the step portion


53




a


and the washer


581


contact each other. At this time, the valve member


40


also stops and the moving amount of the valve member


40


is zero.




When the coil


52


is energized, the armature


58


is attracted toward the stator


54


due to magnetic fluxes generated by the coil


52


so that the shaft


57


moves together with the armature


58


toward the valve member


40


. The movement of the shaft


57


causes the valve member


40


to move in a direction of compressing the spring


33


. That is, the valve member


40


moves downward in FIG.


1


. The moving amount of the armature


58


or the shaft


57


is proportional to the value of current to be applied to the coil


52


.




The downward movement of the valve member


40


brings the ports


42


of the valve member


40


overlap with the openings


31


of the valve body


30


. Accordingly, the ports


42


communicate with the openings


31


so that fuel in the fuel conduit


41


flows to the fuel supply conduit


61


through the ports


42


and the openings


31


. Each area of the ports


42


communicating with the openings


31


varies according to the movement of the valve member


40


. That is, the area of the port


42


communicating with the opening


40


varies in response to a change of the value of current to be applied to the coil


52


.




The change of the area of the port


42


communicating with the opening


31


brings a change of the flow amount of fuel flowing from the fuel conduit


41


to the fuel supply conduit


61


so that the flow amount of fuel to be supplied to the high pressure fuel pump


6


is controlled.




Fuel flown to the fuel supply conduit


61


is supplied to the pressure chamber


63


of the high pressure fuel pump


6


via the return valve


66


. Then, the fuel is pressurized by the plunger


62


and, when pressure in the pressure chamber reaches a given value, the return valve


67


opens so that the pressurized fuel is discharged to the fuel delivery conduit


68


and accumulated in the common rail


7


for being injected from each of the injectors


71


to each cylinder of the engine at a given timing.




Next, a relationship between the shape of the opening


31


and the flow amount of fuel to be discharged from the high pressure fuel pump


6


is described.




Since the opening


31


is formed in the shape as shown in

FIG. 2

, the port


42


communicates at first with the first opening


311


, then with the third opening


313


and lastly with the second opening


312


according to the movement of the valve member


40


.




In an engine low speed region, that is, when the value of current to be applied to the coil


52


is small so that the moving amount of the valve member


40


is small, the first opening


311


communicates with the port


42


. In this region, even if the engine revolution Ne or the accelerator opening degree α varies, the value of current to be applied to the coil


52


varies and the valve member


40


moves axially, a change of the area of the first opening


311


communicating with the port


42


is small.




As the first opening is shaped rectangular, the area of the first opening


311


communicating with the port


42


increases in proportion to the moving amount of the valve member


40


. Accordingly, the flow amount of fuel to be supplied to the high pressure fuel pump


6


increases in proportion to the moving amount of the valve member


40


, which causes to increase the amount of fuel to be discharged from the high pressure fuel pump


6


.




As the value of current to be applied to the coil


52


more increases, the moving amount of the valve member


40


more increases so that the port


42


communicates with the third opening


313


via the first opening


311


and lastly with the second opening


312


via the first and third openings


311


and


313


.




Since the shape of the third opening


313


is trapezoid, the area of the third opening


313


communicating with the port


42


increases with a quadratic function according to the movement of the valve member


40


. As a result, the flow amount of fuel to be discharged from the high pressure fuel pump


6


increases with the quadratic function.




On the other hand, since the shape of the second opening


312


is rectangular, the area of the second opening


312


communicating with the port


42


increases in proportion to the moving amount of the valve member


40


, as that of the first opening


311


does. As a result, the amount of fuel to be discharged from the high pressure fuel pump


6


increases.




As mentioned above, when the valve body


30


is provided with the opening


31


whose shape is shown in

FIG. 2

, as the value of current to be applied to the coil


52


increases and the moving amount of the valve member


40


increases, change ratios of the discharge amount of fuel are different among three ranges of engine revolution as shown by dotted lines in FIG.


3


. Accordingly, the flow amount of fuel to be supplied to the high pressure fuel pump


6


and the flow amount of fuel to be discharged from the high pressure fuel pump


6


vary non-linearly as a whole according to the value of current to be applied to the coil


52


.




Since the conventional valve body (conventional embodiment) is provided with the opening that is formed in single rectangular shape or in single oval shape, the area of the opening communicating with the port varies in proportion to the moving amount of the valve member. Accordingly, as shown in

FIG. 3

, the flow amount of fuel to be discharged from the high pressure fuel pump changes in proportion to the engine revolution. As a result, the change ratio of the area of the opening communicating with the port is constant in an entire region from the engine low speed region to the engine high speed region.




Therefore, a change ratio of the flow amount of fuel to be supplied to the high pressure fuel pump to the moving amount of the valve member is larger especially in the engine low speed region. On the other hand, if the width length of the opening is set to be small to reduce the flow amount of fuel in the engine low speed region, the flow amount of fuel to be supplied to the high pressure fuel pump becomes insufficient in the engine high speed region.




However, according to the present embodiment, as the width length of the first opening


311


is relatively small, the change ratio of the amount of fuel to be supplied to the high pressure fuel pump


6


to the engine revolution is small in the engine low speed region and, as the width length of the second opening


312


is relatively large, the amount of fuel to be supplied to the high pressure fuel pump


6


becomes sufficiently large in the engine high speed region.




As mentioned above, according to the first embodiment, the flow amount of fuel to be discharged from the high pressure fuel pump


6


varies non-linearly according to the engine revolution or the engine load. In particular, as the change ratio of the area of the opening


31


communicating with the port


42


to the moving amount of the valve member


40


is small in the engine low speed region, the change ratio of the flow amount of fuel to be supplied to the high pressure fuel pump


6


as well as the change ratio of the flow amount of fuel to be discharged from the high pressure fuel pump


6


thereto is small. Accordingly, controllability of the flow amount of fuel to be discharged from the high pressure fuel pump


6


is high in the engine low speed region.




Further, as the area of the opening


31


communicating with the port


42


increases in the engine high speed region, the flow amount of fuel to be supplied to the high pressure fuel pump


6


or the flow amount of fuel to be discharged from the high pressure fuel pump


6


sufficiently increases. Accordingly, the flow amount of fuel to be supplied to the high pressure fuel pump


6


is optimally controlled according to engine revolution.




Though the opening


31


is constituted by the first and second openings


311


and


312


that are shaped rectangular and the third opening


313


that is shaped trapezoidal according to the first embodiment, the shape of the opening


31


is not limited to those mentioned above but may be changed to any shape corresponding to characteristics of the engine applied to the common rail fuel injection system. That is, change of the length of the opening in an axial direction of the valve body, change of the width length thereof or change of the shape of the opening makes it possible to provide a flow amount control device operative in responsive to any of various engine characteristics.




Second Embodiment




A flow amount control device according to a second embodiment is described with reference to FIG.


4


. Component parts substantially similar to the first embodiment have the same reference numbers and the explanations thereof are omitted.




According to the second embodiment, each shape of openings


34


formed in the valve body


30


differs from that of the first embodiment. Each of the openings


34


of the second embodiment, as shown in

FIG. 4

, is constituted by a first opening


341


, a second opening


342


and a third opening


343


, each corner of which is rounded. As the corners of the opening


34


are rounded, the flow amount of fuel to be discharged from the high pressure pump


6


may be smoothly changed according to change of engine revolution.




Third Embodiment




A flow amount control device according to a third embodiment is described with reference to

FIGS. 5A

to


5


C. Component parts substantially similar to the first embodiment have the same reference numbers and the explanations thereof are omitted.




According to the third embodiment, each shape of openings


35


formed in the valve body


30


differs from that of the first embodiment. The valve body


30


is provided with vertical openings


351


each of which is shaped in rectangle whose longer side extends in an axial direction thereof, as shown in

FIG. 5A

, and lateral openings


352


each of which is shaped in rectangle whose longer side extends in a circumferential direction thereof, as shown in FIG.


5


B. Each of the vertical openings


351


and each of the lateral openings


352


constitute a pair in the valve body


30


. When the moving amount of the valve member


40


is small, the respective vertical openings


351


communicate with the ports


42


and, when the moving amount of the valve member


40


is large, both of the respective vertical and lateral openings


351


and


352


communicate with the ports


42


. As a result, each of the openings


35


, each equivalent to a shape formed by combining any pair of the vertical and lateral openings


351


and


352


as shown in

FIG. 5C

, communicates with each of the ports


35


.




According to the third embodiment, the area of the opening


35


communicating with the port


42


changes proportionally in response to the moving amount of the valve member


40


but in a gentle changing slope in the engine low speed region and in a steep changing slop in the engine high speed region, as shown in FIG.


3


. Therefore, as a whole, the area of the opening


35


communicating with the port


42


changes non-linearly in response to the moving amount of the valve member


40


. As each shape of the vertical and lateral openings


351


and


352


is simply rectangular, formation of the opening


35


is so easy that the flow amount control device may be manufactured at less cost.




The valve member moves to make the opening communicate with the port when current is applied to the electromagnetic driving portion in the flow amount control device according to the embodiments mentioned above, the valve member may move to interrupt the communication between the opening and the port when current is applied to the electromagnetic driving portion. In this case, the shape of the opening is formed upside down compared with the opening described in the embodiments mentioned above.



Claims
  • 1. A flow amount control device for controlling flow amount of fuel to be supplied via a supply conduit to a high pressure fuel pump that discharges pressurized fuel to an accumulation chamber, comprising:a valve body having at least an opening for communicating with the supply conduit, the opening being constituted by a first opening, a second opening whose circumferential length in the valve body is larger than that of the first opening, and a third opening bridging between the first and second openings in such a manner that the first, third and second openings are continuously formed in an axial direction of the valve body; a valve member housed slidably inside the valve body, the valve member being provided inside with a fuel conduit through which fuel flows and in circumference with at least an outlet port connected to the fuel conduit; and driving means for causing an axial movement of the valve member in the valve body when current is applied thereto, wherein the opening is formed in such shape that an area of the opening communicating with the outlet port, through which fuel flows from the fuel conduit to the supply conduit, varies non-linearly in response to a moving amount of the valve member.
  • 2. A flow amount control device according to claim 1, wherein a change ratio of the area of the opening communicating with the outlet port to the moving amount of the valve member is smaller, when largeness of the area of the opening communicating with the outlet port is below a predetermined value, than that when the largeness of the area of the opening communicating with the outlet port is over the predetermined value.
  • 3. A flow amount control device according to claim 2, wherein the moving amount of the valve member changes in proportion to a value of the current to be applied to the driving means.
  • 4. A flow amount control device according to claim 1, wherein a change ratio of the area of the opening communicating with the outlet port to a value of current applied to the driving means is smaller, when largeness of the area of the opening communicating with the outlet port is below a predetermined value, than that when the largeness of the area of the opening communicating with the outlet port is over the predetermined value.
  • 5. A flow amount control device according to claim 1, wherein each shape of the first and second openings is roughly rectangular and shape of the third opening is trapezoidal.
  • 6. A flow amount control device according to claim 5, wherein each corner of the first,second and third openings is rounded.
  • 7. A flow amount control device according to claim 1, wherein the valve body has a plurality of openings that are formed at circumferentially spaced intervals.
  • 8. A flow amount control device for controlling flow amount of fuel to be supplied via a supply conduit to a high pressure fuel pump that discharges pressurized fuel to an accumulation chamber, comprising:a valve body having a plurality of openings for communicating with the supply conduit, the plurality of openings being constituted by at least one set of openings which are formed at positions different axially from each other in the valve body and whose shapes are different from each other; a valve member housed slidably inside the valve body, the valve member being provided inside with a fuel conduit through which fuel flows and in circumference with at least an outlet port connected to the fuel conduit; and driving means for causing an axial movement of the valve member in the valve body when current is applied thereto, wherein a total area of the openings communicating with the outlet port, through which fuel flow from the fuel conduit to the supply conduit, varies non-linearly in response to a moving amount of the valve member.
  • 9. A flow amount control device according to claim 8, wherein a change ratio of the total area of the openings communicating with the outlet port to the moving amount of the valve member is smaller, when largeness of the total area of the openings communicating with the outlet port is below a predetermined value, than that when the largeness of the total area of the openings communicating with the outlet port is over the predetermined value.
  • 10. A flow amount control device according to claim 9, wherein the moving amount of the valve member changes in proportion to a value of the current to be applied to the driving means.
  • 11. A flow amount control device according to claim 8, wherein a change ratio of the total area of the openings communicating with the outlet port to a value of current applied to the driving means is smaller, when largeness of the total area of the openings communicating with the outlet port is below a predetermined value, than that when the largeness of the total area of the openings communicating with the outlet port is over the predetermined value.
  • 12. A flow amount control device according to claim 8, wherein each shape of the set of openings is rectangular and circumferential length of one of the set of openings is larger than that of another of the set of openings.
Priority Claims (1)
Number Date Country Kind
2000-190624 Jun 2000 JP
US Referenced Citations (6)
Number Name Date Kind
6016790 Makino et al. Jan 2000 A
6089470 Teerman et al. Jul 2000 A
6311674 Igashira et al. Nov 2001 B1
6390072 Breeden May 2002 B1
20010032618 Ramseyer et al. Oct 2001 A1
20010048091 Enomoto et al. Dec 2001 A1
Foreign Referenced Citations (5)
Number Date Country
113602 Jul 1983 JP
229999 Aug 1999 JP
11-257191 Sep 1999 JP
2002-4977 Jan 2002 JP
WO-0214684 Feb 2002 WO