Information
-
Patent Grant
-
6470857
-
Patent Number
6,470,857
-
Date Filed
Friday, June 8, 200123 years ago
-
Date Issued
Tuesday, October 29, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Argenbright; Tony M.
- Huynh; Hai H
Agents
-
CPC
-
US Classifications
Field of Search
US
- 123 467
- 123 462
- 123 497
- 123 498
- 123 458
- 123 499
- 123 510
- 123 502
- 123 506
- 239 601
- 239 53312
- 417 441
- 417 505
- 251 12915
-
International Classifications
-
Abstract
In a flow amount control device which control flow amount of fuel to be supplied to a high pressure fuel pump, an opening, which communicates with a port for passing fuel to the high pressure fuel pump, is composed of a first rectangular opening, a second rectangular opening whose circumferential length is larger than that of the first opening, and a third trapezoidal opening bridging between the first and second openings. The port communicates with the first opening, when engine speed is low, and, as the engine speed increases, with the third and second openings. Accordingly, the flow amount of fuel to be discharged from the high pressure fuel pump varies non-linearly and a change of the flow amount thereof is small in engine low speed region.
Description
CROSS REFERENCE TO RELATED APPLICATION
This application is based upon and claims the benefit of priority of Japanese Patent Application No. 2000-190624 filed on Jun. 26, 2000, the content of which is incorporated herein by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a flow amount control device, in particular, applicable to a flow amount control device that controls fuel amount to be supplied to a high pressure fuel pump in a common rail fuel injection system for a diesel engine (the diesel engine is hereinafter called an engine).
2. Description of Related Art
A common rail fuel injection system is well known as a system for injecting fuel to an engine. The common rail fuel injection system is provided with an accumulation chamber (common rail) commonly communicating with respective cylinders of the engine. A necessary amount of high pressure fuel is supplied to the common rail from the high pressure fuel pump whose fuel discharge amount is variable so that pressure of fuel accumulated in the common rail is kept constant. The high pressure fuel accumulated in the common rail is injected at a given timing to each engine cylinder from each injector that is connected to the common rail.
To keep pressure of fuel accumulated in the common rail constant, it is necessary to control flow amount of fuel to be supplied to the high pressure fuel pump and also to control flow amount of fuel to be discharged from the high pressure fuel pump according to engine operating conditions such as engine revolution or load.
The conventional common rail fuel injection system is provided with a fuel flow amount control device positioned between the high pressure fuel pump and a supply pump for delivering fuel to the high pressure fuel pump. The fuel flow amount control device serves to control flow amount of fuel to be supplied to the high pressure fuel pump and, thus, to control flow amount of fuel to be discharged from the high pressure fuel pump.
The conventional flow amount control device has an electromagnetic driving portion that drives a valve member according to a value of current applied thereto. A moving amount of the valve member varies in response to the value of current applied to the electromagnetic driving portion. Further, an area of opening formed in a valve body, through fuel passes to the high pressure fuel pump, varies according to the moving amount of the valve member slidably housed in the valve body. By controlling the flow amount of fuel that passes through the opening in the manner mentioned above, the flow amount of fuel to be supplied to the high pressure fuel pump is controlled.
However, since the opening of the valve body is formed in rectangular shape, the area of the opening through which fuel passes changes linearly in responsive to the value of current applied to the electromagnetic driving portion or the moving amount of the valve member. As a result, the flow amount of fuel to be supplied to the high pressure fuel pump and the flow amount of fuel to be discharged from the high pressure fuel pump vary linearly according to a value of engine load or engine revolution.
In a case that the opening area changes linearly in response to the moving amount of the valve member, a slight change of the moving amount of the valve member or a slight change of the opening area causes to change more largely the flow amount of fuel to be discharged from the high pressure fuel pump in an engine low speed region, compared with that in an engine high speed region since a time period during which the high pressure fuel pump sucks fuel is longer in the former region than in the latter region. Further, even if the engine revolution slightly changes in the engine low speed region, the time period during which the high pressure fuel pump sucks fuel and the amount of fuel to be sucked largely changes.
Accordingly, in the engine low speed region, the movement of the valve member affects largely on a change of the flow amount of fuel to be discharged from the high pressure fuel pump, causing to excessively increase or decrease fuel pressure in the common rail. As mentioned above, controllability of the flow amount of fuel to be discharged from the high pressure fuel pump is poor in the engine low speed region.
SUMMARY OF THE INVENTION
An object of the invention is to provide a flow amount control device in which a flow amount of fuel to be supplied to a high pressure fuel pump is adequately adjusted according to a value of engine revolution or engine load so that controllability of fuel amount of fuel to be discharged from the high pressure fuel pump is improved.
To achieve the above objects, in a flow amount control device for controlling flow amount of fuel to be supplied via a supply conduit to a high pressure fuel pump that discharges pressurized fuel to an accumulation chamber, a valve body has at least an opening for communicating with the supply conduit. The opening is composed of a first opening, a second opening whose circumferential length in the valve body is larger than that of the first opening, and a third opening bridging between the first and second openings in such a manner that the first, third and second openings are continuously formed in an axial direction of the valve body. A valve member, which is housed slidably inside the valve body, is provided inside with a fuel conduit through which fuel flows and in circumference with at least an outlet port connected to the fuel conduit. Driving means causes an axial movement of the valve member in the valve body when current is applied thereto.
With the flow amount control device mentioned above, an area of the opening communicating with the outlet port, through which fuel flows from the fuel conduit to the supply conduit, varies non-linearly in response to a moving amount of the valve member. That is, a change ratio of the area of the opening communicating with the outlet port to the moving amount of the valve member is variable and non-linear.
Accordingly, the change ratio of the area of the opening communicating with the outlet port to the moving amount of the valve member is smaller, when largeness of the area of the opening communicating with the outlet port is below a predetermined value, than that when the largeness of the area of the opening communicating with the outlet port is over the predetermined value. That is, a change ratio of the flow amount of fuel to be supplied to the high pressure fuel pump to the moving amount of the valve member is small in an engine low speed region and large in an engine high speed region.
As a result, controllability of the flow amount of fuel to be supplied to the high pressure fuel pump and controllability of the flow amount of fuel to be discharged from the high pressure fuel pump are improved in the engine low speed region. Further, the flow amount of fuel to be discharged from the high pressure fuel pump is sufficiently secured in the engine high speed region.
Preferably, the moving amount of the valve member changes in proportion to a value of the current to be applied to the driving means. In this case, the value of current to be applied to the driving means is controlled in response to engine revolution or engine load. The change ratio of the area of the opening communicating with the outlet port to the value of current applied to the driving means is smaller, when largeness of the area of the opening communicating with the outlet port is below a predetermined value, than that when the largeness of the area of the opening communicating with the outlet port is over the predetermined value.
Preferably, each shape of the first and second openings is roughly rectangular and shape of the third opening is trapezoidal. In this case, the flow amount of fuel to be supplied to the high pressure fuel pump varies in proportion to a change of the moving amount of the valve member in the engine low and high speed regions and varies smoothly along a quadratic functional line with respect to the change of the moving amount of the valve member in a transient region between the engine low and high speed regions.
BRIEF DESCRIPTION OF THE DRAWING
Other features and advantages of the present invention will be appreciated, as well as methods of operation and the function of the related parts, from a study of the following detailed description, the appended claims, and the drawings, all of which form a part of this application. In the drawings:
FIG. 1
is a schematic view of a common rail fuel injection system to which a flow amount control device according to a first embodiment of the present invention is applied;
FIG. 2
is a side view of a portion near an opening of a valve body of the flow amount control device according to the first embodiment as viewed from a direction shown by an arrow I of
FIG. 1
;
FIG. 3
is a graph showing a relationship between engine revolution and flow amount of fuel to be discharged from a high pressure fuel pump;
FIG. 4
is a schematic side view of a portion near an opening of a valve body of a flow amount control device according to a second embodiment as viewed from a same direction as shown by an arrow I of
FIG. 1
;
FIG. 5A
is a schematic side view of a portion near an opening of a valve body of a flow amount control device according to a third embodiment as viewed from a same direction as shown by an arrow I of
FIG. 1
;
FIG. 5B
is a schematic side view of a portion near the opening of the valve body of the flow amount control device according to the third embodiment as viewed from a same direction as shown by an arrow V of
FIG. 1
; and
FIG. 5C
is a schematic side view of a portion near an opening of a valve body of a flow amount control device which is equivalent to a shape formed by combining the openings of FIGS.
5
A and
5
B.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
First Embodiment
FIG. 1
shows a common rail fuel injection system to which a flow amount control device according to a first embodiment of the present invention is applied.
The common rail fuel injection system is composed of a fuel tank
1
, a supply pump
2
, a flow amount control device
3
, a high pressure fuel pump
6
and a common rail
7
as a pressure accumulation chamber. The supply pump
2
, the flow amount control device and the high pressure fuel pump, which are surrounded by a dot-slash line in
FIG. 1
, are integrated as one body to constitute a fuel injection pump apparatus.
The fuel tank
1
stores fuel under normal pressure. The supply pump
2
delivers fuel stored in the fuel tank
1
to the flow amount control device
3
via fuel conduits
11
and
12
. A return valve
22
is provided downstream of the supply pump and serves to return fuel to the fuel tank
1
when pressure of fuel delivered by the supply pump
2
exceeds a predetermined value.
The flow amount control device
3
is composed of a valve body
30
, a valve member and an electromagnetic driving portion
50
. The valve member
40
is slidably housed inside the valve body
30
, which is formed in roughly cylindrical shape. As shown in
FIG. 2
, the valve body
30
is provided circumferentially with a plurality of openings
31
. The openings
31
, as shown in
FIG. 2
, are connected to a fuel supply conduit
61
through which fuel is supplied to the high pressure fuel pump
6
. A bush
32
is fluid-tightly press fitted to a leading end of the valve body
30
on a side of the supply pump
2
. A through-hole
32
a
, which is formed in a center of the bush
32
, is connected to the fuel conduit
21
. The through-hole
32
a
serves as a fuel inlet through which fuel flows into the flow amount control device
3
.
The valve member
40
, which is formed in roughly cylindrical shape, is housed to move axially and slidably in the valve body
30
. The valve member is provided inside with a fuel conduit
41
to which a plurality of ports
42
are connected. Each end of the ports
42
on a side of the valve body
30
constitutes a fuel outlet through which fuel flows out of the flow amount control device
3
. The communication between each of the ports
42
of the fuel conduit
41
and each of the openings
31
of the valve body is interrupted or opened by making the valve member move upward or downward in FIG.
1
.
A spring
33
contacts an end of the valve member
40
on a side of the bush
32
. An end of the spring
33
on a side opposite to the valve member
40
contacts the bush
32
. The spring
33
urges the valve member
40
toward the electromagnetic driving portion
50
.
The electromagnetic driving portion
50
is composed of a solenoid and a movable member. A yoke
51
, a coil
52
, a stator
53
, a stator
54
, a guide
55
and a stator cover
56
constitute the solenoid. The yoke
51
is formed in cylindrical shape and made of magnetic material. The coil
52
, which is arranged along an inner circumference of the yoke
51
, is connected with an electric terminal
81
of a connector
8
. The stators
53
and
54
, which are made of magnetic material, are connected, for example, by welding, with the guide
55
that is made of non-magnetic material. The stators
53
and
54
and the guide
55
are integrated with the coil
52
by being fitted or bonded by welding to an inner circumference of the coil
52
. The stator cover
56
is fixed to the stator
54
by being press fitted to an inside of the stator
54
.
The valve body
30
is inserted into an inner circumference of the stator
54
and fixed to the stator
54
by a retainer
9
.
The moving member has a shaft
57
and an armature
58
. The shaft
57
is press fitted into an inner circumference of the armature
58
. The moving member is arranged slidably in inner circumferences of the stators and guide
53
,
54
and
55
and supported by linear bearings
59
a
and
59
b.
The armature
58
is made of magnetic material so that magnetic lines of force generated by the coil
52
pass through the stator
53
, the armature
58
, the stator
54
and the yoke
51
, which form a magnetic circuit. Accordingly, the shaft
57
and the armature
58
are attracted toward the stator
54
. An end of the armature
58
on a side of the stator cover
56
is formed in taper shape so that an axial length of a gap between the armature
58
and the stator
54
varies according to strength of magnetic force acting between the armature
58
and the stator
54
. Therefore, a moving distance of the armature
58
(shaft
57
) varies in response to a value of current applied to the coil
52
. Axial opposite ends of the armature
58
are sandwiched by washers
581
and
582
.
An end of the shaft
57
on a side of the stator cover
56
is in contact with an end of the valve member
40
on a side opposite to the bush
32
so that the valve member
40
moves according to movements of the armature and shaft
58
and
57
.
In the high pressure fuel pump
6
, a plunger
62
makes a reciprocating movement so that fuel inside a pressure chamber
63
is pressurized. Flow amount of fuel to be discharged from the high pressure fuel pump
6
varies according to flow amount of fuel to be flown into the pressure chamber
63
. The plunger
62
is reciprocatingly driven upward and downward in
FIG. 1
by a cam
65
installed on a crankshaft
64
of an engine (not shown) according to rotation of the crankshaft
64
. Return valves
66
and
67
are attached to the high pressure fuel pump
6
so that, when the plunger
62
moves downward, fuel is sucked through the flow amount control device
3
and the fuel supply conduit
61
and, when the plunger
62
moves upward, fuel is pressurized and discharged to the common rail
7
. A fuel delivery conduit
68
is connected to a discharge side of the high pressure fuel pump
6
and an end of the fuel delivery conduit
68
on a side opposite to the high pressure fuel pump
6
is connected to the common rail
7
.
The common rail
7
connected to the fuel delivery conduit
68
accumulates fuel pressurized by the high pressure pump
6
. Injectors
71
, whose numbers are corresponding to the numbers of cylinders and inject fuel into the respective cylinders of the engine, are connected to the common rail
7
. Fuel accumulated in the common rail
7
is injected from each of the injectors
71
. A return conduit
72
is connected to the common rail
7
and excess fuel of the common rail
7
is returned to the fuel tank
1
via the return conduit
72
.
The common rail fuel injection system has ECU
100
. ECU
100
controls an output value of current to be applied to the coil
52
of the flow amount control device
3
based on parameters such as pressure of fuel inputted into the common rail
7
, engine revolution Ne and accelerator opening degree a so that flow amount of fuel to be discharged from the high pressure fuel pump
6
is optimally controlled. Further, ECU
100
controls each valve opening and closing timing of electromagnetic valves (not shown) of the injectors
71
so that fuel injection timing and fuel amount in each cylinder of the engine are controlled.
Next, the opening
31
formed in the valve body
30
is described in more detail.
A first opening
311
, a second opening
312
and a third opening
313
constitute the opening
31
formed in the valve body
30
. The first, second and third openings
311
,
312
, and
313
are axially and continuously formed in order from a side of the electromagnetic driving portion
50
.
The first and second openings
311
and
312
are formed in roughly rectangular, respectively, and an area of the first opening
311
is different from that of the second opening
312
. Further, a width length of the first opening
311
, that is, a length of the first opening
311
in a direction perpendicular to an axis of the valve body
30
, is smaller that a width length of the second opening
312
. Accordingly, an area change ratio of the opening
31
in an axial direction of the valve body on a side of the first opening is larger than that on a side of the second opening
312
.
The third opening
313
, which connects mutually the first and second openings
311
and
312
, is formed between the first and second openings
311
and
312
. The third opening is formed roughly in shape of a trapezoid that bridges the first and second openings
311
and
312
. Accordingly, the opening
31
is shaped as shown in FIG.
2
.
Fuel flow in the common rail fuel injection system is described hereinafter.
As shown in
FIG. 1
, the supply pump
2
supplies fuel from the fuel tank
1
to the flow amount control device
3
. Fuel supplied by the supply pump
2
is flown into the flow amount control device
3
through the through-hole
32
a
of the bush
32
that is the fuel inlet. The fuel is further supplied to the respective ports
42
via the fuel conduit
41
inside the valve member
40
.
When the value of current to be applied to the coil
52
is zero, that is, when the coil
52
is de-energized, the valve member
40
is urged toward the electromagnetic driving portion
50
by biasing force of the spring
33
. The shaft
57
in contact with the valve member
40
and the armature
58
integrated with the shaft
57
are urged in a direction opposite to the valve member
40
. The axial movement of the armature
58
as well as the shaft
57
is restricted by a step portion
53
a
coming in contact with the washer
581
and stopped at a position where the step portion
53
a
and the washer
581
contact each other. At this time, the valve member
40
also stops and the moving amount of the valve member
40
is zero.
When the coil
52
is energized, the armature
58
is attracted toward the stator
54
due to magnetic fluxes generated by the coil
52
so that the shaft
57
moves together with the armature
58
toward the valve member
40
. The movement of the shaft
57
causes the valve member
40
to move in a direction of compressing the spring
33
. That is, the valve member
40
moves downward in FIG.
1
. The moving amount of the armature
58
or the shaft
57
is proportional to the value of current to be applied to the coil
52
.
The downward movement of the valve member
40
brings the ports
42
of the valve member
40
overlap with the openings
31
of the valve body
30
. Accordingly, the ports
42
communicate with the openings
31
so that fuel in the fuel conduit
41
flows to the fuel supply conduit
61
through the ports
42
and the openings
31
. Each area of the ports
42
communicating with the openings
31
varies according to the movement of the valve member
40
. That is, the area of the port
42
communicating with the opening
40
varies in response to a change of the value of current to be applied to the coil
52
.
The change of the area of the port
42
communicating with the opening
31
brings a change of the flow amount of fuel flowing from the fuel conduit
41
to the fuel supply conduit
61
so that the flow amount of fuel to be supplied to the high pressure fuel pump
6
is controlled.
Fuel flown to the fuel supply conduit
61
is supplied to the pressure chamber
63
of the high pressure fuel pump
6
via the return valve
66
. Then, the fuel is pressurized by the plunger
62
and, when pressure in the pressure chamber reaches a given value, the return valve
67
opens so that the pressurized fuel is discharged to the fuel delivery conduit
68
and accumulated in the common rail
7
for being injected from each of the injectors
71
to each cylinder of the engine at a given timing.
Next, a relationship between the shape of the opening
31
and the flow amount of fuel to be discharged from the high pressure fuel pump
6
is described.
Since the opening
31
is formed in the shape as shown in
FIG. 2
, the port
42
communicates at first with the first opening
311
, then with the third opening
313
and lastly with the second opening
312
according to the movement of the valve member
40
.
In an engine low speed region, that is, when the value of current to be applied to the coil
52
is small so that the moving amount of the valve member
40
is small, the first opening
311
communicates with the port
42
. In this region, even if the engine revolution Ne or the accelerator opening degree α varies, the value of current to be applied to the coil
52
varies and the valve member
40
moves axially, a change of the area of the first opening
311
communicating with the port
42
is small.
As the first opening is shaped rectangular, the area of the first opening
311
communicating with the port
42
increases in proportion to the moving amount of the valve member
40
. Accordingly, the flow amount of fuel to be supplied to the high pressure fuel pump
6
increases in proportion to the moving amount of the valve member
40
, which causes to increase the amount of fuel to be discharged from the high pressure fuel pump
6
.
As the value of current to be applied to the coil
52
more increases, the moving amount of the valve member
40
more increases so that the port
42
communicates with the third opening
313
via the first opening
311
and lastly with the second opening
312
via the first and third openings
311
and
313
.
Since the shape of the third opening
313
is trapezoid, the area of the third opening
313
communicating with the port
42
increases with a quadratic function according to the movement of the valve member
40
. As a result, the flow amount of fuel to be discharged from the high pressure fuel pump
6
increases with the quadratic function.
On the other hand, since the shape of the second opening
312
is rectangular, the area of the second opening
312
communicating with the port
42
increases in proportion to the moving amount of the valve member
40
, as that of the first opening
311
does. As a result, the amount of fuel to be discharged from the high pressure fuel pump
6
increases.
As mentioned above, when the valve body
30
is provided with the opening
31
whose shape is shown in
FIG. 2
, as the value of current to be applied to the coil
52
increases and the moving amount of the valve member
40
increases, change ratios of the discharge amount of fuel are different among three ranges of engine revolution as shown by dotted lines in FIG.
3
. Accordingly, the flow amount of fuel to be supplied to the high pressure fuel pump
6
and the flow amount of fuel to be discharged from the high pressure fuel pump
6
vary non-linearly as a whole according to the value of current to be applied to the coil
52
.
Since the conventional valve body (conventional embodiment) is provided with the opening that is formed in single rectangular shape or in single oval shape, the area of the opening communicating with the port varies in proportion to the moving amount of the valve member. Accordingly, as shown in
FIG. 3
, the flow amount of fuel to be discharged from the high pressure fuel pump changes in proportion to the engine revolution. As a result, the change ratio of the area of the opening communicating with the port is constant in an entire region from the engine low speed region to the engine high speed region.
Therefore, a change ratio of the flow amount of fuel to be supplied to the high pressure fuel pump to the moving amount of the valve member is larger especially in the engine low speed region. On the other hand, if the width length of the opening is set to be small to reduce the flow amount of fuel in the engine low speed region, the flow amount of fuel to be supplied to the high pressure fuel pump becomes insufficient in the engine high speed region.
However, according to the present embodiment, as the width length of the first opening
311
is relatively small, the change ratio of the amount of fuel to be supplied to the high pressure fuel pump
6
to the engine revolution is small in the engine low speed region and, as the width length of the second opening
312
is relatively large, the amount of fuel to be supplied to the high pressure fuel pump
6
becomes sufficiently large in the engine high speed region.
As mentioned above, according to the first embodiment, the flow amount of fuel to be discharged from the high pressure fuel pump
6
varies non-linearly according to the engine revolution or the engine load. In particular, as the change ratio of the area of the opening
31
communicating with the port
42
to the moving amount of the valve member
40
is small in the engine low speed region, the change ratio of the flow amount of fuel to be supplied to the high pressure fuel pump
6
as well as the change ratio of the flow amount of fuel to be discharged from the high pressure fuel pump
6
thereto is small. Accordingly, controllability of the flow amount of fuel to be discharged from the high pressure fuel pump
6
is high in the engine low speed region.
Further, as the area of the opening
31
communicating with the port
42
increases in the engine high speed region, the flow amount of fuel to be supplied to the high pressure fuel pump
6
or the flow amount of fuel to be discharged from the high pressure fuel pump
6
sufficiently increases. Accordingly, the flow amount of fuel to be supplied to the high pressure fuel pump
6
is optimally controlled according to engine revolution.
Though the opening
31
is constituted by the first and second openings
311
and
312
that are shaped rectangular and the third opening
313
that is shaped trapezoidal according to the first embodiment, the shape of the opening
31
is not limited to those mentioned above but may be changed to any shape corresponding to characteristics of the engine applied to the common rail fuel injection system. That is, change of the length of the opening in an axial direction of the valve body, change of the width length thereof or change of the shape of the opening makes it possible to provide a flow amount control device operative in responsive to any of various engine characteristics.
Second Embodiment
A flow amount control device according to a second embodiment is described with reference to FIG.
4
. Component parts substantially similar to the first embodiment have the same reference numbers and the explanations thereof are omitted.
According to the second embodiment, each shape of openings
34
formed in the valve body
30
differs from that of the first embodiment. Each of the openings
34
of the second embodiment, as shown in
FIG. 4
, is constituted by a first opening
341
, a second opening
342
and a third opening
343
, each corner of which is rounded. As the corners of the opening
34
are rounded, the flow amount of fuel to be discharged from the high pressure pump
6
may be smoothly changed according to change of engine revolution.
Third Embodiment
A flow amount control device according to a third embodiment is described with reference to
FIGS. 5A
to
5
C. Component parts substantially similar to the first embodiment have the same reference numbers and the explanations thereof are omitted.
According to the third embodiment, each shape of openings
35
formed in the valve body
30
differs from that of the first embodiment. The valve body
30
is provided with vertical openings
351
each of which is shaped in rectangle whose longer side extends in an axial direction thereof, as shown in
FIG. 5A
, and lateral openings
352
each of which is shaped in rectangle whose longer side extends in a circumferential direction thereof, as shown in FIG.
5
B. Each of the vertical openings
351
and each of the lateral openings
352
constitute a pair in the valve body
30
. When the moving amount of the valve member
40
is small, the respective vertical openings
351
communicate with the ports
42
and, when the moving amount of the valve member
40
is large, both of the respective vertical and lateral openings
351
and
352
communicate with the ports
42
. As a result, each of the openings
35
, each equivalent to a shape formed by combining any pair of the vertical and lateral openings
351
and
352
as shown in
FIG. 5C
, communicates with each of the ports
35
.
According to the third embodiment, the area of the opening
35
communicating with the port
42
changes proportionally in response to the moving amount of the valve member
40
but in a gentle changing slope in the engine low speed region and in a steep changing slop in the engine high speed region, as shown in FIG.
3
. Therefore, as a whole, the area of the opening
35
communicating with the port
42
changes non-linearly in response to the moving amount of the valve member
40
. As each shape of the vertical and lateral openings
351
and
352
is simply rectangular, formation of the opening
35
is so easy that the flow amount control device may be manufactured at less cost.
The valve member moves to make the opening communicate with the port when current is applied to the electromagnetic driving portion in the flow amount control device according to the embodiments mentioned above, the valve member may move to interrupt the communication between the opening and the port when current is applied to the electromagnetic driving portion. In this case, the shape of the opening is formed upside down compared with the opening described in the embodiments mentioned above.
Claims
- 1. A flow amount control device for controlling flow amount of fuel to be supplied via a supply conduit to a high pressure fuel pump that discharges pressurized fuel to an accumulation chamber, comprising:a valve body having at least an opening for communicating with the supply conduit, the opening being constituted by a first opening, a second opening whose circumferential length in the valve body is larger than that of the first opening, and a third opening bridging between the first and second openings in such a manner that the first, third and second openings are continuously formed in an axial direction of the valve body; a valve member housed slidably inside the valve body, the valve member being provided inside with a fuel conduit through which fuel flows and in circumference with at least an outlet port connected to the fuel conduit; and driving means for causing an axial movement of the valve member in the valve body when current is applied thereto, wherein the opening is formed in such shape that an area of the opening communicating with the outlet port, through which fuel flows from the fuel conduit to the supply conduit, varies non-linearly in response to a moving amount of the valve member.
- 2. A flow amount control device according to claim 1, wherein a change ratio of the area of the opening communicating with the outlet port to the moving amount of the valve member is smaller, when largeness of the area of the opening communicating with the outlet port is below a predetermined value, than that when the largeness of the area of the opening communicating with the outlet port is over the predetermined value.
- 3. A flow amount control device according to claim 2, wherein the moving amount of the valve member changes in proportion to a value of the current to be applied to the driving means.
- 4. A flow amount control device according to claim 1, wherein a change ratio of the area of the opening communicating with the outlet port to a value of current applied to the driving means is smaller, when largeness of the area of the opening communicating with the outlet port is below a predetermined value, than that when the largeness of the area of the opening communicating with the outlet port is over the predetermined value.
- 5. A flow amount control device according to claim 1, wherein each shape of the first and second openings is roughly rectangular and shape of the third opening is trapezoidal.
- 6. A flow amount control device according to claim 5, wherein each corner of the first,second and third openings is rounded.
- 7. A flow amount control device according to claim 1, wherein the valve body has a plurality of openings that are formed at circumferentially spaced intervals.
- 8. A flow amount control device for controlling flow amount of fuel to be supplied via a supply conduit to a high pressure fuel pump that discharges pressurized fuel to an accumulation chamber, comprising:a valve body having a plurality of openings for communicating with the supply conduit, the plurality of openings being constituted by at least one set of openings which are formed at positions different axially from each other in the valve body and whose shapes are different from each other; a valve member housed slidably inside the valve body, the valve member being provided inside with a fuel conduit through which fuel flows and in circumference with at least an outlet port connected to the fuel conduit; and driving means for causing an axial movement of the valve member in the valve body when current is applied thereto, wherein a total area of the openings communicating with the outlet port, through which fuel flow from the fuel conduit to the supply conduit, varies non-linearly in response to a moving amount of the valve member.
- 9. A flow amount control device according to claim 8, wherein a change ratio of the total area of the openings communicating with the outlet port to the moving amount of the valve member is smaller, when largeness of the total area of the openings communicating with the outlet port is below a predetermined value, than that when the largeness of the total area of the openings communicating with the outlet port is over the predetermined value.
- 10. A flow amount control device according to claim 9, wherein the moving amount of the valve member changes in proportion to a value of the current to be applied to the driving means.
- 11. A flow amount control device according to claim 8, wherein a change ratio of the total area of the openings communicating with the outlet port to a value of current applied to the driving means is smaller, when largeness of the total area of the openings communicating with the outlet port is below a predetermined value, than that when the largeness of the total area of the openings communicating with the outlet port is over the predetermined value.
- 12. A flow amount control device according to claim 8, wherein each shape of the set of openings is rectangular and circumferential length of one of the set of openings is larger than that of another of the set of openings.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-190624 |
Jun 2000 |
JP |
|
US Referenced Citations (6)
Foreign Referenced Citations (5)
Number |
Date |
Country |
113602 |
Jul 1983 |
JP |
229999 |
Aug 1999 |
JP |
11-257191 |
Sep 1999 |
JP |
2002-4977 |
Jan 2002 |
JP |
WO-0214684 |
Feb 2002 |
WO |