The invention proceeds from a flow cell for integrating a processing unit into a microfluidic device and a method for processing a sample liquid with a flow cell according to the generic type of the independent claims. The subject matter of the present invention is also a computer program.
Microfluidic devices or systems permit decentralized analysis of patient samples by modern molecular diagnostic methods. For highly reliable and fully automated performance of microfluidic process flows and targeted manipulation of sample liquids in such systems, both a suitable design of the structures and suitable performance of the process steps are generally necessary to ensure the desired functionalities. Among other things, a suitable design of the microfluidic structures and the use of capillary effects is used, for example, by the implementation of so-called phase guides for the complete filling of the microfluidic structures.
In light of this, with the approach presented herein, a flow cell for integrating a processing unit into a microfluidic device and a method for processing a sample liquid with a flow cell are presented. Furthermore, a control device using this method and finally a corresponding computer program according to the main claims are presented. By the measures listed in the dependent claims, advantageous further developments and improvements of the device specified in the independent claim are possible.
The invention presented herein creates a balance between possible impairments of the functionality of microfluidic structures by structural or chemical inhomogeneities, such as a rough surface, on a surface to be wetted with a sample liquid. Undesirable pinning of phase interfaces to such inhomogeneities is prevented or reduced, whereby fluid guidance in the microfluidic device is facilitated. The filling characteristic of the microfluidic device is also positively influenced, which advantageously affects reproducibility.
A flow cell for integrating a processing unit into a microfluidic device is presented, wherein the flow cell comprises a receiving unit with a depression, wherein the processing unit is or can be arranged in the depression. In addition, the flow cell comprises a cover unit for covering the depression and at least one capillary gap for receiving a fluid (e.g., in a capillary manner), wherein the capillary gap is formed between an edge region of the cover unit and the receiving unit and, additionally or alternatively, between the cover unit and the processing unit.
The microfluidic device may, for example, be a so-called lab-on-chip system that may be employed by various integrated components for the preparation and analysis of various sample liquids. For example, an aqueous solution, for example for performing chemical, biochemical, medical or molecular diagnostic analyses, may be used as the sample liquid. This may, for example, be a so-called PCR master mix or rITA master mix, in particular with sample material contained therein, for example of human origin, obtained from, for example, body fluids, smears, secretions, sputum, or tissue samples. The targets to be detected in the sample liquid may, for example, be of medical, clinical, therapeutic, or diagnostic relevance and may, for example, be bacteria, viruses, specific cells, such as circulating tumor cells, cell-free DNA, proteins, or other biomarkers. In order to process such a sample liquid and other fluids, a processing unit can be integrated into the flow cell presented herein and may, for example, be an aliquoting structure, for example a multi-cavity array for introducing a sample liquid, or microfluidic separation structures, for example a mesh or filter. When using, for example, a microcavity array in which individual, separate reactions are to be carried out, the filling and sealing of the microcavity array is of great importance since fluidic crosstalk between the cavities is to be prevented as much as possible. For this purpose, the processing unit is arranged in the depression of the receiving unit, wherein the depression can, for example, have dimensions of 3 x 3 x 0.1 mm3 to 30 x 30 x 3 mm3, preferably 3 x 3 x 0.3 mm3 to 10 x 10 x 1 mm3. When the receiving unit is assembled with the cover unit, for example by gluing or welding, a capillary gap is formed that is designed to receive and enclose a fluid, for example the sample liquid, by means of capillary forces. Advantageously, a phase interface may thus be created between the sample liquid in the capillary gap and another fluid, which may, for example, be directed to the processing unit for a reaction. Continuous pinning-free filling of subregions of the microfluidic device with a sample liquid is thus enabled, for example a filling in which continuous progression of at least one phase interface, adjacent to the sample liquid, through the microfluidic device is achieved. Furthermore, filling with a liquid that does not wet a surface of the microfluidic device or only wets it slightly may be achieved, with undesirable pinning of the phase interface, adjacent to the sample liquid, to inhomogeneities of the structural surface being preventable.
According to one embodiment, the cover unit may comprise a recess, wherein between the processing unit, arranged or arrangeable in the depression, and the recess, a receiving chamber for receiving the fluid may be given. For example, the receiving chamber may have a volume of 1 µl to 1 ml, preferably 3 µl to 100 µl, in particular 20 µl. Such a receiving chamber has the advantage that an introduced fluid can be easily received and evenly distributed across the processing unit. The cover unit may, for example, be transparent so that the distribution as well as the reaction occurring in the receiving chamber can be observed from outside the flow cell.
In addition, a capillary gap height may be less than a height of a central region of the receiving chamber, wherein the capillary gap height may in particular be at least no more than 10% of the height of the central region of the receiving chamber. For example, the height of the capillary gap may be 10 µm to 500 µm, in particular 100 to 150 µm. Advantageously, this may optimize the reception of fluids by means of capillary forces.
According to a further embodiment, the flow cell may comprise a further capillary gap, which may be arranged on a further edge region of the cover unit opposite the capillary gap. For example, the capillary gap and the further capillary gap may extend in the direction of flow along the receiving chamber, whereby the receiving chamber can advantageously be sealed nearly entirely laterally by a fluid and an undesirable pinning effect can be avoided. For example, by using a liquid that wets the initial structural surface well, any undesirable structural inhomogeneities present in the structural surface can be wetted or filled with the liquid so that pinning, for example, of the sample liquid, to these inhomogeneities can be prevented or significantly reduced.
According to a further embodiment, the cover unit may comprise an elevation along the edge region, wherein a capillary channel can be formed between the elevation and the edge region, wherein the capillary gap can in particular be formed between the elevation and the processing unit. For example, the elevation may extend similarly to a step or a bead in parallel to the edge region of the cover unit and thus form the capillary channel. When introducing a fluid into the receiving chamber, the fluid may, for example, be drawn directly into the capillary channel by capillary forces or may be drawn into the capillary channel by capillary forces during filling of the receiving chamber through the capillary gap formed between the elevation and the processing unit. Advantageously, by forming such an elevation, in addition to a material saving, optical marking for centering the cover unit on the receiving unit may also take place.
According to a further embodiment, the flow cell may comprise an inlet opening for introducing the fluid in a direction of flow into the receiving chamber, wherein the receiving chamber may be laterally delimited in the direction of flow by the capillary gap and the further capillary gap. For example, the flow cell may be designed to receive a fluid through the inlet opening and to dispense it again through an outlet opening arranged, for example, opposite the inlet opening. As a result of the lateral delimitation by the capillary gap and the further capillary gap, a fluid located in the receiving chamber, for example a sample liquid, can advantageously be completely displaced by a subsequently introduced fluid, wherein undesirable pinning of the phase interface, adjacent to the sample liquid, to inhomogeneities of the structural surface can be prevented. A sequential processing with several fluids can thus advantageously be enabled. This is in particular desired if it is necessary for the analysis of a sample to completely fill and re-empty a microfluidic structure at least in subregions or to completely displace a fluid from the structure.
According to a further embodiment, the capillary gap may be adjacent to the depression. For example, the capillary gap may extend along a side region of the depression, wherein direct proximity to the processing unit arranged in the depression is simultaneously given. Such an arrangement has the advantage that the spatial volume of the receiving chamber, including the capillary gap, can be kept as low as possible, whereby the use of a low amount of fluid is also enabled. Furthermore, surface-independent microfluidic processing is enabled in that the fluid enclosed in a capillary manner defines the surface properties of the structure and thus the fluidic processing.
In addition, a method for processing a sample liquid with a variant of the previously presented flow cell is presented, the method comprising a step of wetting the at least one capillary gap with the fluid, a step of enclosing a portion of the fluid in the capillary gap, and a step of introducing a sample liquid into the receiving chamber. The step of wetting the at least one capillary gap with the fluid may also be referred to as priming structures, wherein these structures are pre-wetted by the fluid to be processed or by an additional fluid. A gas, for example CO2, or a further fluid, for example ethanol, may be used for this purpose, for example.
According to one embodiment, in the method, the sample liquid may be used as the fluid for the steps of wetting, enclosing and introducing. The use of the sample liquid to prime the microfluidic structure is particularly advantageous if the flow cell may not be wetted with additional fluids, in particular in predetermined subregions, prior to the sample analysis. Advantageously, a portion of the sample liquid may thus be enclosed in the at least one capillary gap and may thus prevent subsequent fluids from pinning to surface inhomogeneities of the receiving chamber.
According to a further embodiment, the method may additionally comprise a step of displacing at least a portion of the fluid by means of the sample liquid and, additionally or alternatively, by means of a further fluid. Advantageously, in the previously presented flow cell, this method may also be used to perform sequential process steps, in which different fluids are successively introduced into a microfluidic structure. A requirement in the sequential process management can therefore also be the complete displacement of a fluid from the receiving chamber by a further fluid in order to avoid inclusions of the first fluid and to ensure complete filling, in particular of predetermined subregions, with the second fluid.
According to a further embodiment, the method may additionally comprise a step of evaluating a reaction of the sample liquid on the processing unit after a portion of the sample liquid introduced into the receiving chamber has been discharged from the receiving chamber. For example, the fluid following the sample liquid may be transparent so that optical reactions of the sample liquid remaining in the processing unit can, in particular, be clearly seen.
In addition, a method for producing a variant of the previously presented flow cell is presented, wherein the method comprises a step of providing the receiving unit and the cover unit and a step of assembling the receiving unit and the cover unit for producing a variant of the previously presented flow cell. The receiving unit and the cover unit may, for example, be formed from polymer substrate, for example polycarbonate (PC), polypropylene (PP), polyethylene (PE), cycloolefin copolymer (COP, COC), polymethyl methacrylate (PMMA) or polydimethyl siloxane (PDMS). For example, the produced components may have a thickness of 0.6 mm to 30 mm, in particular 1 mm to 10 mm.
Variants of this method can be implemented, for example, in software or hardware or in a mixed form of software and hardware, for example in a control device.
The approach presented here furthermore creates a control device which is designed to perform, control, or change, in corresponding units, the steps of a variant of a method presented here. Even this embodiment variant of the invention in the form of a control device can quickly and efficiently achieve the object underlying the invention. In particular, at least one microfluidic pumping unit may be operated by the control device to process at least one fluid.
For this purpose, the control device may comprise at least one computing unit for processing signals or data, at least one storage unit for storing signals or data, at least one interface to a sensor or an actuator for reading sensor signals from the sensor or for outputting control signals to the actuator, and/or at least one communication interface for reading or outputting data embedded in a communication protocol. For example, the computing unit may be a signal processor, a microcontroller, or the like, wherein the storage unit may be a flash memory, an EEPROM, or a magnetic storage unit. The communication interface may be designed to read or output data in a wireless and, additionally or alternatively, wired manner, wherein a communication interface capable of reading or outputting wired data may, for example, electrically or optically read said data from a corresponding data transmission line or output them into a corresponding data transmission line.
In the present case, a control device is understood to mean an electrical device that processes sensor signals and outputs control signals and/or data signals as a function thereof. The control device may comprise an interface, which may be formed by hardware and/or software. In a hardware design, the interfaces can, for example, be part of a so-called system ASIC, which contains various functions of the control device. However, it is also possible that the interfaces are separate, integrated circuits or at least partially consist of discrete structural elements. In a software design, the interfaces may be software modules that are present, for example, on a microcontroller in addition to other software modules.
A computer program product or a computer program with program code that can be stored on a machine-readable carrier or storage medium, such as a semiconductor memory, a hard disk memory, or an optical memory, and that is used for performing, implementing, and/or actuating the steps of the method according to one of the embodiments described above is advantageous as well, in particular when the program product or program is executed on a computer or a device.
Embodiment examples of the approach presented here are illustrated in the drawings and explained in more detail in the following description. Here:
In the following description of favorable embodiment examples of the present invention, identical or similar reference numbers are used for the elements shown in the various figures and acting similarly, wherein a repeated description of these elements is dispensed with.
If an embodiment example encompasses an “and/or” conjunction between a first feature and a second feature, this is to be read such that the embodiment example according to one embodiment comprises both the first feature and the second feature and according to a further embodiment comprises either only the first feature or only the second feature.
In the flow cell 100 shown here, so-called priming of the structures can be performed, wherein regions of the receiving chamber 130 are pre-wet by a sample liquid, which may also be referred to as the fluid to be processed, or by an additional fluid. In another embodiment example, a gas, for example CO2, or a further fluid, for example ethanol, may also be used for this purpose. In this embodiment example, the flow cell 100, into which the processing unit 115, which may also be referred to as an additional component, is integrated, is designed in terms of fluidics such that the processing unit 115 can be integrated and processed so that priming-free, sequential fluidic processing of the processing unit 115 is enabled. The flow cell 100 is designed such that by the integration of the processing unit 115 and by the joining of the receiving unit 105 to the cover unit 120, a capillary gap 135, which may also be referred to as a gap, is created that can be filled in a capillary manner, whereby a capillary guide is created. Here, the capillary gap 135 arranged between the processing unit 115 and the cover unit 120 is significantly smaller than a central region of the receiving chamber 130, which may also be referred to as the head space of the flow cell 100. The capillary gap height is thus less than the height between the functional portion of the processing unit 115, which is to be filled, and the cover unit 120 of the flow cell 100.
In this embodiment example, the flow cell 100 is arranged in a microfluidic device 200 and is designed to receive fluid through an inlet opening 205. From the inlet opening 205, an elevation 210 and a further elevation 215 respectively extend along two opposite sides of the processing unit 115, wherein they delimit a capillary channel 220 and a further capillary channel 225 from a region of the receiving chamber 130. In this embodiment example, the flow cell 100 is designed to draw the fluid through a capillary gap, as described in
In other words, the preceding
Number | Date | Country | Kind |
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10 2020 210 219.8 | Aug 2020 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/070915 | 7/27/2021 | WO |