The invention relates to a flow control device for a fluid container, wherein the flow control device is attachable to an opening of the fluid container.
The invention further relates to an actuator element for application in a flow control device of the above kind.
A flow control device and actuator element of the above kind are known from EP 1.286.900. The known device relates to a drinking nozzle for attaching to, for example, a bottle or beverage container, wherein the bottle or beverage container can be filled with a fluid such as, for example, (carbonized) soft drinks. The known flow control device is provided with a flange on the opening of the bottle or drinking canister with a through-flow orifice and a valve. A spring ensures that the valve is retained in a closed position. This prevents a beverage contained in the container from flowing out. The known device also ensures that carbon dioxide contained in carbonized drinks is not lost. The flow control device is provided with a valve mechanism for opening the valve. The valve mechanism comprises two chambers, separated from one another by a flexible membrane. The flexible membrane is connected with a valve stem. Applying suction to the nozzle causes the pressure in one of the chambers to drop. The air pressure in the other chamber then ensures that the flexible membrane moves, so that the valve stem brings the valve into an opened position. This enables a user to drink the beverage contained in the container.
Because the valve mechanism is not always reliable, the flow control device is sometimes ineffective. The spring, for example, may press the valve too firmly against the through-flow orifice. Leakages may also occur in the membrane, which prevent the creation of underpressure required for the valve mechanism to open the valve. Consequently, the situation may arise that no fluid can flow from the container upon applying suction to the nozzle.
It is therefore an object of the invention to provide a solution to at least one of the aforementioned drawbacks.
To this end, the invention provides a flow control device of the type described in the foregoing, wherein the flow control device comprises a top cover section with an outflow orifice. A direct connection is formed between the container and the outflow orifice. In this way it is possible to allow fluid to flow out of the container via the outflow orifice. In this application, the direction in which the fluid flows in the aforementioned case will be designated as ‘downstream’. In an opposite direction, i.e. a flow from the outflow orifice to the interior of the container will be designated in this application as ‘upstream’. Upstream of the outflow-orifice, an attachable valve retaining element is provided on the opening of the container for fluids with a through-flow orifice. The flow control device is provided close to the through-flow orifice with a movable valve for alternately opening and closing the through-flow orifice. In this manner a flow control device is obtained which can be opened and closed, as desired. The valve is preferably arranged upstream of the through-flow orifice. Consequently, an overpressure in the container ensures that the valve remains in a closed position. The flow control device is preferably provided with a pre-tensioning means in order to retain the valve in a closed position. In this manner, a firm closure is obtained, regardless of the position of the container. For example, the container can be turned upside down, with the outflow orifice directed downwardly without causing fluid to flow out. The flow control device is provided with an actuator element, which is arranged to bring the valve into an opened position. The actuator preferably comprises a membrane. Preferably, a first chamber is formed between the top cover section and the actuator element. The first chamber preferably has an open connection with the outside air. As a result, atmospheric pressure prevails in the first chamber. A second chamber is preferably formed between the actuator element, the valve retaining element and the outflow orifice. The actuator element is preferably movable in an upstream direction as a result of an underpressure in the second chamber in order to bring the valve into an opened position. This is how a direct connection is formed between the inside of the container and the outflow orifice, so that fluid can flow from the container.
The outflow orifice of the top cover section is preferably provided with a tube element, extending in an upstream direction to an inner side of the top cover section. The tube element is preferably arranged parallel to a cylindrical form of the top cover section, such as for example a cylindrical drinking nozzle. The tube element extending towards the inside ensures that the inner side of the top cover section is not as easily accessible from the outside. In this manner, for example, the actuator element or the valve is less susceptible to damage, thus increasing the reliability of the flow control device.
The actuator element is preferably provided with a tube element, which extends in a downstream direction. On an inner shell of the tube element two sealing surfaces are arranged at an axial distance from one another. The sealing surfaces can be arranged on an outer shell of the tube element for attaching the actuator element to the top cover section. The sealing surfaces guarantee the air-tightness of the membrane, and ensure insulation between the first and the second chambers. Application of two sealing surfaces arranged at an axial distance from one another ensures that an additional barrier is formed in order to move air from the one chamber to the other. An embodiment as such increases the reliability of the flow control device.
When the membrane is damaged, pressure differences between the first chamber and the second chamber can no longer be achieved, and thus a correct operation of the flow control device is compromised. The tube element of the actuator element can be made attachable to an outer side of the tube element. As a result, the actuator element and, in particular the membrane, are then less easy accessible, via the outflow orifice. This reduces the risk of damage to the membrane. In this manner, the operation of the flow control device, and in particular the actuator element for controlling the valve, remains ensured. This increases the reliability of the flow control device. An embodiment as such also ensures that the actuator element can be easily attached to the top cover section, by sliding the tube element relatively easily over the tube element.
The sealing surfaces can be slidably attachable to the tube element. Because the sealing surfaces can slide over an outer shell of the tube element, the actuator element then has more freedom of movement in order to move the valve to an opened position.
It is possible that the sealing surface comprises a protuberance formed on an inner shell of the tube element. The protuberance may extend concentrically in the tube element. Here, the protuberances may have a rounded top. The protuberances may lie against the tube element of the top cover section, wherein the tube element is arranged substantially at a distance from the tube element. In this manner, the sealing surfaces ensure a good insulation between the first and the second chamber. In addition, the sealing surfaces produce relatively little frictional resistance upon moving or sliding the sealing surfaces over the tube element. As a result, the actuator element can be moved upwards and downwards quite easily, which ensures a relatively high reliability of the functionality of the flow control device.
The pre-tensioning means may comprise a spring. A spring is relatively cheap. A spring however, has the disadvantage that its resilience may change during the course of time. This may occur, for example, by exposure to heat, or because the spring is subjected to a load force in a deformable region. As a result, the spring can not close the valve sufficiently, which may result in leakage occurring.
In one advantageous embodiment, the actuator element is also the pre-tensioning means. The actuator element can be formed relatively rigid. The actuator element can also be designed in such a manner that sufficient force is exerted in order to press the valve onto the through-flow orifice of the valve retaining element. In this embodiment, relatively few parts are required, which makes the flow control device relatively cheap. Also, in this embodiment the resilience is guaranteed for a relatively long period of time. This increases the reliability and the durability of the device.
The pre-tensioning means may comprise a ridge formed near to an outermost edge of the membrane. The ridge ensures the resilience of the membrane. The resilience ensures that the membrane will want to return to an undeformed state when the membrane is deformed. As a result, it is relatively easy to keep the valve in a closed position when there is no underpressure is in the second chamber. The ridge may extend concentrically across the membrane. This increases the resilience of the membrane. It is possible that a top of the ridge extends in the direction of the first chamber. This also increases the resilience of the membrane in this embodiment.
The pre-tensioning means may comprise at least one protuberance extending in a radial direction from the membrane. The protuberance can be provided on an upper side of the membrane. The protuberance may run from an outer side of the membrane to the tube element. Here, the protuberance may be prismatic, the base of the prism being provided near to the tube element and wherein a top of the prism is provided near to the outermost edge of the membrane. Upon movement of the membrane in an axial direction, the radially arranged protuberances will deform. This will lead to stress in the protuberances. As a result of these stresses, the membrane will return to an undeformed state. This prevents any deformation from occurring. Therefore, the protuberances ensure that the membrane is made resilient. In this manner, sufficient force can be exerted to close the valve.
In one embodiment, at least two protuberances can be arranged on the membrane. The two protuberances can be provided opposite one another on an upper side of the membrane. The two protuberances can each be arranged at an angle of 180° in relation to another. In this manner, a stable resilience is obtained on the membrane. It is possible to apply multiple protuberances and also for each of those protuberances to be arranged at a regular angular distance from one other. In this way it is possible, for example, to apply 12 protuberances to the membrane. As a result, concentric parts of the membrane will move in a plane. This will then prevent the membrane from being out of line in the top cover section. This increases the reliability of the actuator element. The number of protuberances and the thickness of the protuberances define the resilience of the membrane, and can be defined in a manner known to those skilled in the art.
In one embodiment, the actuator element is integrally connected with the valve. ‘Integrally connected’ in the light of the invention means that the actuator element forms a direct connection with the valve at all times. Here, the valve can be connected to the actuator element by a relatively rigid connecting element. When the part of the actuator element to which the valve is attached moves, this movement ensures that the valve moves in conjunction therewith relatively simultaneously. A dependable operation of the flow control device is obtained because the membrane is in direct contact with the valve.
In one embodiment, the actuator element and the valve comprise a single integrated component. This embodiment ensures that the flow control device may comprise fewer parts. The valve in this embodiment is made from the same material as the actuator element. This ensures that the integrated component can be produced relatively cheaply. The actuator element and the valve can be made from a relatively flexible synthetic material. Here, the dimensions of the valve are such that the valve ensures that the through-flow orifice is properly sealed off.
The actuator element can be provided close to an outermost edge with hook means. These hook means can be arranged to act cooperatively with a rim provided on the flow control device. In this manner, it is possible to attach the actuator element to the top cover section. The hook means can be arranged in such a manner that the actuator element is disconnectably attachable to the flow control device. This ensures that the actuator element can be produced relatively cheaply. In this manner, an actuator element which no longer functions can be easily replaced.
In one embodiment, the hook means comprise a ridge formed on an outermost edge of the membrane. The ridge may extend concentrically across the actuator element. It is possible that a top of the ridge extends in the direction of the container for fluids. A ridge formed in this manner ensures a tight connection with the top cover section. As a result, a firm closure is obtained between the first and second pressure chamber. This increases the reliability of the flow control device.
The embodiment of the present invention will be described in more detail in the following figures. It will be clear to those skilled in the art that the invention is not limited to this embodiment, but that other equivalent measures are conceivable, without deviating from the scope of the invention. In the figures:
a-c show a cross-sectional view, a top view and a side view of an actuator element and a valve according to an embodiment of the present invention.
The flow control device 1 is further provided with an actuator element 3 with a flexible membrane 10. The actuator element is arranged to bring the valve into an opened position. The actuator element in the embodiment shown is integrally connected with the valve 4 by connecting means 6. Consequently, a flow control device is obtained which works with three components. However, it is also possible to have the actuator element not directly connected to the valve in order to obtain a 4-part design, for example, wherein the valve is integrally connected to the connecting means, and wherein the entire arrangement is connectable to the actuator element. In this manner the valve can be attached from the upstream side to the through-flow orifice. This enables the valve to be constructed quite rigidly. In addition, multipart arrangements, such as for example a 5-part design, are also conceivable, without deviating from the scope of the invention. In the 5-part design, the flow control device, for example, may be provided with an independent pre-tensioning element, such as for example a spring, which operates independently of the actuator.
In the embodiment shown, the actuator element is attached with a ridge 19 on an outermost side of the flow control device 1 on a raised edge 25. The membrane 10 gradually transforms near to a main shaft into a tube element 14. The tube element 14 extends in a downstream direction to the outflow orifice. Two sealing surfaces 15, 16 are mounted at an axial distance from one another on an inner shell of the tube element 14. In the embodiment shown, the sealing surfaces 15, 16 are provided with protuberances 15, 16 formed on an inner shell of the tube element 14, which extend concentrically into the tube element 14. The tube element 14 is mounted over the tube element 13, where the sealing surfaces 15, 16 rest upon an outer shell of the tube element 13. The sealing surfaces 15, 16 are slidably attached over the tube element 13.
In the flow control device 1 a first chamber 11 is formed between the top cover section 2 and the actuator element 3. In the top cover section 2 holes 17 are provided so that the first chamber forms an open connection with the outside air. Consequently, atmospheric pressure P1 may prevail in the first chamber. The top cover section, however, can be designed in such a manner, that a relatively constant pressure P1 is maintained in the first chamber, which is greater or lower than the atmospheric pressure. A second chamber is formed between the actuator element 3, the valve retaining element 5 and the outflow orifice 7. In the second chamber a pressure P2 may prevail. The pressure P2 of the second chamber can be adjusted independently of the pressure P1 in the first chamber. Pressure differences between the two chambers can be used to move the valve from a closed position to an open position, and vice versa.
The flow control device shown in
The actuator element can be arranged in order to control the valve as a result of pressure differences between the first and the second chamber. When a suction force is applied to the outflow orifice 7, the pressure P2 in the second chamber 12 will drop. Consequently, the pressure P2 in the second chamber 12 will be lower than the pressure P1 in the first chamber 11. This ensures that the membrane 10, together with the connecting means 6, will move downwardly. As a result, the valve 4 is pressed downwards so that the through-flow orifice 8 is brought into an opened position. This enables fluid to flow from the inside of the container 20 in the direction of the outflow orifice 7. It is possible that the pressure P3 in the container 20 becomes lower than the pressure P1 in the first room 11 by applying suction at the outflow orifice 7. As a result, the valve will remain in an opened position until the pressure P2 in the second chamber 12 is again equal to the pressure P1 in the first chamber 11. The actuator element 3 will then bring the valve 4 back into a closed position. When the pressure P3 in the container 20 is greater than the pressure P2 in the second chamber 12, the valve will be pushed in the direction of the second chamber 12. Consequently, the valve 3 will remain in a closed position and the fluid in the container will flow out of the container. If the fluid is a carbonized beverage, the carbon dioxide gas contained in the carbonized beverage cannot be released from the container. This means that the drink can be stored for longer periods without its taste being comprised.
The membrane 10 of the actuator element 3 must be capable of being moved in an upstream direction in order for the valve 4 to operate properly. For this to be achieved, the tube element 14 of the actuator element is mounted slidably on the tube element 13 of the top cover section 2. However, providing adequate sealing between the first chamber 11 and the second chamber 12 is essential to ensure the correct operation of the flow control device 1. This is why it is necessary for the movable tube element 15 to form an air-tight closure with the tube element 13. To ensure this, the two sealing surfaces 15, 16 are arranged at an axial distance from one another. In the embodiment shown, wherein the sealing surfaces comprise protuberances arranged concentrically on an inner shell of the tube element 15, the sealing surface ensures that the sealing between the two chambers is guaranteed. In addition, this embodiment ensures that there is relatively little friction when the membrane 10 moves up and down. As a result, the tube element 14 can move freely up and down when the valve 4 either opens or closes. As a result, the valve mechanism of the flow control device 1 remains dependable, thus ensuring its durability.
On the inner side of the base 42, the top cover section 2 is provided with an internal screw thread 43. In this manner, the top cover section can be easily fastened to a corresponding external screw-thread of the fluid container. This ensures a proper sealing. An opening 44 tapers towards a lower side of the base 42. A radially extending flange 40 is located on an upper side of the screw-thread 43. An axially extending raised edge 25 is provided at a radial distance inwardly thereto. The raised edge 25, in conjunction with the flange 40, are arranged in such a manner that a space 41 is formed.
As can be seen in
The curvature of the bottom 55 of the valve retaining element 5 ensures that the through-flow orifice 8 can be arranged relatively closer to the actuator element 3. The valve can also be arranged relatively close to actuator element 3. In this manner, the connecting means 6 shown in
The tapering rims 57 of the through-flow orifice 8 ensure that the valve 4 can align itself as it is pressed through through-flow orifice 8. This is particularly advantageous when assembling the flow control device. In addition, the tapering rims ensure that the fluid can flow easily into the second chamber 12. This is not impeded by the through-flow orifice in any way.
The dimensions of the raised edge 52 are chosen in such a manner that the valve retaining element 5 can be mounted relatively easily and in the correct manner to the orifice 22 of the container 20.
The flange 51 provided on the upper side of the perimeter wall 56 ensures the firm attachment of the valve retaining element 5 to the top cover section 2, as the flange slots into place behind the flange 40 shown in
a and 4b both show a cross-sectional view and a top view of an actuator element 3 shown in
In the embodiment shown, the actuator element 3, the connecting means 6, 6′ and the valve 4 are formed from a single integrated component, or, for example, from a resilient synthetic material. Because the component is made from a relatively resilient material, it is easy to place the component on the top cover section 2 in order to push the valve 4 through the through-flow orifice to position the valve upstream of the through-flow orifice. In addition, the flexible material is resilient enough to return the component to an undeformed state. This increases the reliability and the effective operation the flow control device 1.
As can be seen in
The present invention is not limited to the preferred embodiments thereof described herein. The requested rights are defined by the following claims within the scope of which numerous modifications are conceivable.
Number | Date | Country | Kind |
---|---|---|---|
2001524 | Apr 2008 | NL | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/NL2009/050226 | 4/24/2009 | WO | 00 | 5/19/2011 |