Flow control in a wellbore

Abstract
A completion string for use in a wellbore includes a tubing having a bore and a housing providing a main bore communicating with the tubing bore and further defining plural side bores generally parallel to each other. A plurality of valves are positioned proximal respective side bores to control fluid flow. An actuator is coupled to the valves to actuate the valves to at least open and closed positions. The valves may be part of tubular flow elements mounted to the housing, each tubular flow element including a bore that forms part of a respective side bore. Each valve may include a sleeve valve or a disk valve. The housing may include a side pocket mandrel.
Description




BACKGROUND




The invention relates to flow control in a wellbore.




In completing a well, one or more zones in one or more formations may be perforated to enable production of hydrocarbons. Completion equipment including tubing, packers, flow control devices, and other devices may be installed in various positions in the well to manage the production from respective zones. Flow control devices may include valves such as sleeve valves, disk valves, ball valves, flapper valves, and other types of valves. A sleeve valve typically includes a sliding sleeve that extends around the full circumference of a tubing or pipe having one or more flow orifices. The sliding sleeve is movable with respect to the flow orifices to provide flow control. Elastomeric seals are used to provide the desired sealing when the sliding sleeve is in the closed position. Another type of valve is the disk valve, which includes a cover that is slidable with respect to a seat defining an orifice. The peripheries of the cover and seat provide the desired sealing. The cover and seat may be formed of or coated with a material having a low coefficient of friction to facilitate sliding movement between the cover and seat to open and close the disk valve.




One of the concerns associated with flow control devices is the flow area that such flow control devices provide. For example, the orifice or orifices that a sleeve valve or disk valve controls may have a flow area that is smaller than the flow area of a tubing or pipe used to carry the fluid to the surface. As a result, “full bore flow” may not be achieved by the valve, which may have the effect of limiting fluid flow rate during production.




Thus, a method and apparatus is needed to increase flow areas provided by flow control devices.




SUMMARY




In general, according to one embodiment, an apparatus for controlling fluid flow in a wellbore includes a housing defining a main bore and a plurality of side bores. Valves are positioned proximal corresponding side bores to control fluid flow into or out of the side bores.




Other features and embodiments will become apparent from the following description, the drawings, and the claims.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

illustrates an embodiment of a completion string positioned in a wellbore.





FIGS. 2A-2B

are a longitudinal sectional view of a flow control module in accordance with one embodiment in the completion string of

FIG. 1

, the flow control module including a housing defining a main bore and a plurality of side bores and further including tubular flow elements positioned in alignment with the side bores.





FIGS. 3A-3B

are a longitudinal sectional view of the flow control module of

FIGS. 2A-2B

taken along section


3





3


.





FIG. 4

illustrates an arrangement of slots for cooperating with an actuator to control the position of the flow control module of

FIGS. 2A-2B

.





FIG. 5

is a cross-sectional view of the flow control module of

FIGS. 2A-2B

taken along section


5





5


illustrating a key for engaging the slots of FIG.


4


.





FIG. 6

is a cross-sectional view of the flow control module of

FIGS. 2A-2B

taken along section


6





6


illustrating sliding sleeves in the flow control module.





FIG. 7

is a longitudinal sectional view of the housing of the flow control module without tubular flow elements mounted.





FIG. 8

is a longitudinal sectional view of a tubular flow element.





FIG. 9

is a cross-sectional view of a portion of the flow control module that includes disk valves instead of sleeve valves in accordance with an alternative embodiment.





FIG. 10

is a longitudinal sectional view of the flow control module of FIG.


9


.











DETAILED DESCRIPTION




In the following description, numerous details are set forth to provide an understanding of the present invention. However, it will be understood by those skilled in the art that the present invention may be practiced without these details and that numerous variations or modifications from the described embodiments may be possible.




As used here, the terms “up” and “down”; “upper” and “lower”; “upwardly” and downwardly”; and other like terms indicating relative positions above or below a given point or element are used in this description to more clearly describe some embodiments of the invention. However, when applied to equipment and methods for use in wells that are deviated or horizontal, such terms may refer to a left to right, right to left, or other relationship as appropriate.




Referring to

FIG. 1

, a completion string in accordance with one embodiment is positioned in a wellbore


12


. The completion string includes a tubing


10


(e.g., a production tubing or other type of tubing or pipe), a packer


19


, and at least one flow control module


16


having fluid flow orifices or ports


18


in the proximity of a formation zone


14


. The wellbore


12


may be lined with casing


20


. The term “tubing” as used here has a general meaning and includes pipes, annular regions, mandrels, conduits, or any structure including a passageway through which fluid can flow.




In accordance with some embodiments, the flow control module


16


may include a housing, which may be a side pocket mandrel having plural side pockets, defining a main bore


102


that is in communication with the bore


11


of the tubing


10


. The housing of the flow control module


16


also defines a plurality of side bores arranged generally in parallel. Valves


30


may be positioned proximal the side bores to control fluid flow into or out of the orifices or ports


18


. The valves


30


may be part of tubular flow elements


101


that are mounted in the housing of the flow control module


16


. During production, hydrocarbons from the surrounding formation


14


may flow through the orifices or ports


18


(as controlled by the valves


30


), into the plurality of side bores, and finally into the main bore


102


of the flow control module housing for flow up the tubing


10


. The plural side bores in the flow control module


16


are designed to increase the available flow area through the flow control module


16


. The flow control module


16


is capable of providing a larger flow area when the generally parallel valves


30


are all actuated open. In a further embodiment, multiple flow control modules


16


may be employed to further increase flow area.




The valves in the flow control module


16


may be set to an open position, a closed position, and optionally, to one or more intermediate positions. As used here, a closed position does not necessarily mean complete blockage of fluid flow. Rather, some acceptable fluid leakage may occur through the valve. For example, such leakage may be about six percent or less of the fluid flow when the flow control device is fully open.




According to some embodiments, relatively efficient and cost-effective flow control modules that are capable of achieving full bore flow are provided. In one design, the flow control module provides for on/off actuation (without intermediate positions) to reduce complexity of design. However, if desired, the flow control module may provide for one or more intermediate positions between the fully open and closed positions in further embodiments. In addition, by arranging the side bores and valves


30


generally in parallel, the length of the flow control module can be reduced while still providing for a relatively large composite flow area. Thus, in portions of the wellbore where space may be limited, the flow control module may be advantageously used.




The plurality of valves


30


in respective side bores may be actuated by an actuator, which may be a hydraulic actuator, mechanical actuator, electric actuator (e.g., a motor), or a gas pressure actuator. Hydraulic power, electrical power and signaling, and gas pressure may be provided down one or more control lines


144


that extend from the well surface to the flow control module


16


.




In one embodiment, the valves


30


in the side bores of the flow control module


16


may be sliding sleeve valves arranged generally in parallel in the side bores. In another embodiment, the valves


30


may be disk valves, such as those described in U.S. patent application Ser. No. 09/243,401, entitled “Valves for Use in Wells,” filed Feb. 1, 1999, having common assignee as the present application and hereby incorporated by reference.




Referring to

FIGS. 2A-2B

, a longitudinal sectional view of the flow control module


16


is shown. The flow control module


16


includes a housing


100


having an upper end and a lower end with threaded connections for attachment to respective tubing


10


sections. The housing


100


of the flow control module


16


defines the main bore


102


that is generally coaxial with the bore


11


of the tubing


10


. The housing


100


also defines a plurality of side bores


104


. The valve


30


is positioned proximal each side bore


104


to control fluid flow through a respective orifice


18


. Although only one orifice


18


is shown in each side bore


104


, further embodiments may include a plurality of orifices. Each valve


30


may be part of a tubular flow element


101


that can be mounted to the housing


100


.




In one embodiment, the side of the housing


100


may define an opening through which the tubular flow elements


101


may be inserted for mounting to the housing


100


. Each tubular element


101


includes a bore that forms part of the side bore


104


. The tubular flow element


101


may initially be in a retracted position. Once the retracted tubular flow element


101


is positioned in the housing such that the bore of the tubular element


101


is aligned with a respective side bore of the housing


100


, the tubular element


101


may be extended to mount to the housing


100


. This provides a convenient mounting mechanism, and is further discussed below in connection with

FIGS. 7 and 8

.




The tubular flow element


101


includes an inner tube


116


that defines the orifice


18


. The valve


30


in one embodiment includes a sliding sleeve


106


that covers the orifice


18


in the position shown in FIG.


2


A. Seals


108


and


110


are provided inside the sliding sleeve


106


to seal off the orifice


18


when the valve


30


is in its closed position, as illustrated. The seals


108


and


110


may be dynamic sealing gaskets formed of a flexible material such as elastomer or other suitable material.




In one embodiment, the sliding sleeve


106


is mounted outside the inner tube


116


. As the sliding sleeve


106


is moved with respect to the orifice


18


, a portion of the seal


108


may be uncovered by the sliding sleeve


106


, which may leave it exposed to wellbore fluids (since the sliding sleeve


106


is mounted outside the inner tube


116


). To protect the seal


108


, a protective sleeve


112


may be positioned next to the sliding sleeve


106


. The protective sleeve


112


is in abutment with the sliding sleeve


106


to provide a continuous cover for the seal


108


. Thus, if the sliding sleeve


106


moves downwardly when the valve


30


is actuated open, the protective sleeve


112


moves downwardly along with the sliding sleeve


106


to maintain the cover for the seal


108


. The protective sleeve


112


protects the seal


108


from exposure to high-rate fluid flow, which may rapidly wear the seal


108


.




The upper end of the protective sleeve


112


is connected to a spring sleeve


114


. The spring sleeve


114


and the inner tube


116


define an annular space in which a spring


118


may be positioned. In another embodiment, a gas charge chamber may be provided in place of the spring


118


. The upper end of the spring


118


contacts a shoulder provided by an upper flange


120


that is fixedly positioned with respect to the housing


100


of the flow control module


16


. The lower end of the spring


118


pushes against a shoulder


122


defined by the spring sleeve


114


. The spring


118


provides a downwardly acting force against the shoulder


122


of the spring sleeve


114


that applies a downward force on the protective sleeve


112


to abut the protective sleeve


112


against the sliding sleeve


106


. The lower end of the sliding sleeve


106


is connected to an actuator connector member


150


(cross-section shown in

FIG. 5

) that is connected to an actuator rod (shown in FIGS.


3


A-


3


B).




The upper end of the inner tube


116


is mounted in a receptacle


119


of the housing


100


, with a seal


121


provided between the housing


100


and inner tube


116


. The lower end of the inner tube


116


is received in an adapter


126


of the tubular element


101


. The adapter


126


is in turn mounted to a lower receptacle


139


in the housing


100


(FIG.


2


B). A locking sleeve


124


is mounted around the outer surface of the inner tube


116


above the adapter


126


. Locking pins


134


in the locking sleeve


124


are engageable in grooves in the outer surface of the inner tube


116


to lock the locking sleeve


124


with respect to the inner tube


116


. The lower end of the locking sleeve


124


abuts an upper end of the adapter


126


. A spring


136


maintains the adapter


126


in position with respect to the flow control module housing


100


. The seals


128


and


138


provide isolation for fluid flow at the lower end of the side bore


104


. The side bore


104


communicates with the main bore


102


through outlets


140


and


142


.




In accordance with one embodiment, the valves


30


positioned proximal the side bores


104


of the flow control module


16


are actuatable by a hydraulic mechanism, as shown in

FIGS. 3A-3B

. Hydraulic pressure to activate the hydraulic mechanism may be communicated down control lines


144


. In an alternative arrangement, the actuator may include electrical actuators or gas-activated actuators. In such further arrangements, the control lines


144


may be adapted to carry electrical conductors or gas pressure.




Referring to

FIGS. 3A-3B

and


5


, two side bores


104


A and


104


B are illustrated. Additional side bores may further be provided in the flow control module


16


. The side bores


104


A and


104


B include bores of respective tubular flow elements


101


A and


101


B and respective side bores of the housing


100


. The tubular flow elements are mounted to corresponding portions of the flow control module housing


100


. Valves


30


A and


30


B are mounted outside respective tubular flow elements


101


A and


101


B to control fluid flow through respective orifices


18


A and


18


B. The orifices


18


A and


18


B are defined in respective inner tubes


116


A and


116


B.




The lower ends of the sliding sleeves


106


A and


106


B in respective valves


30


A and


30


B are both connected to the actuator connector member


150


, which is attached to an actuating rod


152


. The same actuating mechanism can thus be used to concurrently actuate the generally parallel valves


30


A and


30


B. In an alternative arrangement, separate mechanisms may be used. The actuating rod


152


extends along the length of the flow control module


16


to a connector


154


. A cap


156


is attached about the lower end of the actuating rod


152


. A spring


158


is positioned in an annular space defined between the actuating rod


152


and the inner wall of the flow control module housing


100


to bias the actuating rod


152


downwardly. The lower end of the spring


158


abuts one end of the cap


156


, while the upper end of the spring


158


sits against a shoulder


160


provided by the housing


100


.




The lower end of the connector


154


is connected to a piston


162


having one end in communication with a chamber


164


. The chamber


164


is connected to a control line


144


that contains hydraulic pressure. Hydraulic pressure present in the line


144


is communicated to the chamber


164


, which applies an upward force to move the piston


162


upwardly. In another embodiment, the control line


144


may carry a gas pressure instead of hydraulic pressure. In yet another embodiment, the actuator may be an electrical actuator, such as a motor or a solenoid actuator.




In operation, hydraulic pressure applied down the control line


144


pushes the piston


162


upwardly. This in turn moves the actuating rod


152


and attached cap


156


upwardly to compress the spring


158


. If the valves


30


A,


30


B are initially in the open position, application of the hydraulic pressure in the control line


144


pushes the sliding sleeves


106


A,


106


B upwardly to close the valves


30


A,


30


B. In an alternative arrangement, the valves


30


A and


30


B may initially be in the closed position, with upward movement of the actuating rod


152


opening the valves


30


A,


30


B. In one embodiment, once pressure is released in the hydraulic line


144


, the spring


158


pushes the cap


156


and actuating rod


152


downwardly to move the sliding sleeves


106


A,


106


B down (back to the open position).




In an alternative arrangement, a slot arrangement, such as an arrangement of slots


200


in

FIG. 4

, may be used to maintain the valves


30


A,


30


B in the closed position even after pressure is released in the hydraulic line


144


. As shown in

FIG. 3B

, the slot arrangement


200


may be provided in the outer surface of the actuating rod


152


. The slot arrangement


200


may be formed on the surface of a narrowed section


214


of the rod


152


. A key


210


(

FIG. 6

) connected to the flow control module housing


100


may traverse the slot


200


to control movement of the actuating rod


152


.




Referring to

FIGS. 4 and 6

, the key


21


(which is pushed against the rod section


214


by a spring


212


) may start in position


202


in the slot arrangement


200


. In the

FIGS. 3A-3B

embodiment, this corresponds to the open position of the valves


30


A,


30


B. Application of hydraulic pressure


144


moves the actuating rod


152


upwardly to thereby move the key


210


to position


203


in the slot arrangement. When pressure is released in the hydraulic line


144


, the key


210


traverses the slot arrangement


200


to position


204


. The position


204


limits movement of the actuating rod


152


so that the valves


30


A,


30


B are maintained in the closed position, as shown in FIG.


3


A. To open the valves


30


A,


30


B, hydraulic pressure can again be applied in control line


144


to move the pin along the slot arrangement


200


to position


205


. Release of hydraulic pressure in the control line


144


allows the pin to traverse the slot arrangement


200


to position


206


. This allows the actuating rod


152


to move downwardly to again open the valves


30


A,


30


B.




Thus, effectively, a first pressure cycle (application and removal of predetermined pressure) actuates the valves


30


A,


30


B from an open position to a closed position, while the next pressure cycle actuates the valves


30


A,


30


B from the closed position to the open position. In further embodiments, the slot arrangement


200


may be modified to allow control by multiple pressure cycles. For example, two or more pressure cycles may be needed to open or close the valves


30


A,


30


B. In yet another embodiment, a modification of the slot arrangement


200


may be used to provide incremental control of the valves


30


A,


30


B. In such an embodiment, the valves


30


A,


30


B may be incrementally actuated to one or more intermediate positions between the open and closed positions. This provides finer control of fluid flow into or out of the side bores


104


A,


104


B during production or injection of fluids.




Referring to

FIGS. 7 and 8

, a feature of the tubular elements


101


is that they may be conveniently installed in the flow control module housing


100


.

FIG. 7

shows the flow control module


16


without the tubular elements


101


mounted. An opening


103


is provided in the flow control module having


100


through which retracted tubular elements


101


may be inserted for mounting. An inner wall


105


of the housing


100


separates the side bores of the flow control module from the main bore


102


. In an alternative arrangement, a radial orifice may be provided in the inner wall to communicate fluid between the side bores and main bore


102


.





FIG. 8

shows a tubular element


101


in the retracted position. In the retracted position, the locking sleeve


124


and adapter


126


are in an upper position so that the lower end


132


of the inner tube


132


engages the shoulder


130


of the adapter


126


. Once a retracted tubular element


101


is inserted through the opening


103


of the flow control module housing


100


, the connector sleeve


124


and adapter


126


may be pulled downwardly to extend the tubular element


101


for mounting in the flow control module housing


100


. Once extended, the upper end of the tubular element


101


fits into the upper receptacle


119


while the lower end of the tubular element


101


fits into the lower receptacle


139


. Once the tubular element


101


is engaged in the flow control module housing


100


, as shown in

FIGS. 2A-2B

, flow control between the outside and inside of the housing


100


can be provided by the valve


30


.




In another embodiment, other types of valves may be used, such as disk valves. Further, instead of a single orifice


18


in each side bore


104


as shown in

FIGS. 2A-2B

, plural orifices may be provided in each side bore. Referring to

FIGS. 9 and 10

, a portion of an alternative embodiment of a flow control module


301


including disk valves


300


is illustrated. As shown in

FIG. 9

, each disk valve


300


controls fluid flow through an orifice


352


into or out of a side bore


350


of the flow control module


301


. One or more additional side bores


350


may also be present. The flow control module


301


further includes a main bore


354


in communication with the side bores


350


. The disk valve


300


has an outer cover


302


and an inner cover


304


on outer and inner sides of the orifice


352


. The outer and inner covers


302


and


304


of each disk valve


300


may be in the form of disks that are in slidable engagement with seats


308


and


310


, respectively. Covers


302


and


304


are slidable over the seats


308


and


310


to provide a variable orifice. Each disk valve


300


can selectively choke the orifice


352


.




By having a cover on each side of the orifice


352


, pressure integrity in the disk valve


300


may be maintained in the presence of pressure from either direction (from outside or inside the flow control module


301


). In further embodiments, a cover may be used only on one side of the orifice


352


with some mechanisms (such as a pre-load spring) included to apply a pre-load force against the cover so that cover can maintain a seal even in the presence of pressure that tends to push the cover away from the seat of the disk valve


300


.




To facilitate sliding movement of the covers


302


and


304


over surfaces of the seats


308


and


310


in each disk valve


300


, contact surfaces of the covers and seats may be formed of or coated with a material having a relatively low coefficient of friction. Such a material may include polycrystalline-coated diamond (PCD). Other materials that may be used include vapor deposition diamonds, ceramic, silicone nitride, hardened steel, carbides, cobalt-based alloys, or other low-friction materials having suitable erosion resistance.




As shown in

FIG. 10

, the disk valves


300


are actuated by movement of an actuating member


364


that is connected to actuator cover carriers


330


and


332


for moving the valves


300


back and forth in an axial direction. The actuator cover carriers


330


and


332


are attached to actuator covers


334


and


336


, respectively. The actuator covers


334


and


336


are fixedly attached to each other by a coupling member


338


that is passed through an interconnecting port


340


.




The actuator cover carriers


330


and


332


are connected to sequentially arranged disk carriers


318


and


322


, respectively, each attached to respective covers


302


and


304


. Thus, longitudinal movement of the actuator member


364


by an actuator causes carriers


318


and


322


of the individual disk valves


300


to be moved together between open and closed positions.




In other embodiments, other arrangements of valves may be used. While the invention has been disclosed with respect to a limited number of embodiments, those skilled in the art, having the benefit of this disclosure, will appreciate numerous modifications and variations therefrom. It is intended that the appended claims cover all such modifications and variations as fall within the true spirit and scope of the invention.



Claims
  • 1. An apparatus for controlling fluid flow in a wellbore, comprising:a housing defining a main bore and a plurality of side bores; valves positioned proximal the plurality of side bores to control fluid flow into or out of the side bores; and an actuator having a moveable element coupled to the valves to operate the valves.
  • 2. The apparatus of claim 1, wherein the side bores extend generally in parallel.
  • 3. The apparatus of claim 2, wherein the valves are positioned generally in parallel.
  • 4. The apparatus of claim 1, wherein the actuator is adapted to operate the valves together.
  • 5. The apparatus of claim 1, wherein the actuator includes a hydraulic actuator.
  • 6. The apparatus of claim 1, wherein the actuator includes an electrical actuator.
  • 7. The apparatus of claim 1, wherein the actuator includes a gas pressure actuator.
  • 8. The apparatus of claim 1, wherein the valves include sleeve valves.
  • 9. An apparatus for controlling fluid flow in a wellbore, comprising:a housing defining a main bore and a plurality of side bores; valves positioned proximal the plurality of side bores to control fluid flow into or out of the side bores; an actuator coupled to operate the valves, wherein the valves include sleeve valves; and plural members positioned proximal respective side bores, each member defining at least one orifice, wherein each sleeve valve including a sliding sleeve is adapted to slide over a corresponding at least one orifice.
  • 10. The apparatus of claim 9, wherein the plural members include tubes, each sliding sleeve mounted outside a corresponding tube.
  • 11. The apparatus of claim 10, wherein each sleeve valve further includes at least one seal, the sliding sleeve moveable with respect to the at least one seal.
  • 12. The apparatus of claim 11, wherein each sleeve valve further includes a protective sleeve adapted to be moved in conjunction with the sliding sleeve, the protective sleeve adapted to provide a cover for a portion of the at least one seal when the sliding sleeve does not cover the portion.
  • 13. An apparatus for controlling fluid flow in a wellbore, comprising:a housing defining a main bore and a plurality of side bores; valves positioned proximal the plurality of side bores to control fluid flow into or out of the side bores; and an actuator coupled to operate the valves, wherein the valves include disk valves.
  • 14. The apparatus of claim 13, further comprising plural members defining one or more fluid flow orifices in respective side bores, wherein the disk valves include covers adapted to open or shut the orifices.
  • 15. The apparatus of claim 14, wherein the members are mounted to the housing.
  • 16. The apparatus of claim 1, further comprising plural tubular flow elements mounted to the housing, each tubular flow element including a bore that is part of a respective side bore.
  • 17. The apparatus of claim 16, wherein each valve is attached to a respective tubular flow element.
  • 18. The apparatus of claim 16, wherein each tubular flow element has a retracted position and an extended position, each tubular flow element adjusted to the extended position from the retracted position to mount to the housing.
  • 19. The apparatus of claim 18, wherein the housing includes one or more openings adapted to receive the tubular flow elements in their retracted position.
  • 20. The apparatus of claim 1, wherein the moveable element is positioned between the side bores to connect to the valves.
  • 21. A completion string for use in a wellbore, comprising:a tubing having a bore; a housing providing a main bore communicating with the tubing bore, the housing further defining plural side bores generally parallel to each other; a plurality of valves proximal respective side bores to control fluid flow; and a plurality of tubular flow elements mounted to the housing, each tubular flow element including a bore that forms part of a respective side bore, wherein each valve includes a sleeve valve, and wherein each tubular flow element provides at least one orifice, and wherein each sleeve valve includes at least one sliding sleeve adapted to cover the at least one orifice.
  • 22. The completion string of claim 21, further comprising an actuator coupled to the valves to actuate the valves to at least open and closed positions.
  • 23. The completion string of claim 21, wherein the housing includes a side pocket mandrel.
  • 24. A completion string for use in a wellbore, comprising:a tubing having a bore; a housing providing a main bore communicating with the tubing bore, the housing further defining plural side bores generally parallel to each other; a plurality of valves proximal respective side bores to control fluid flow; and plural tubular flow elements including respective valves, the plural tubular flow elements mountable to the housing in respective side bores, wherein each tubular flow element has a retracted position and an extended position, the tubular flow element mounted to the housing when in the extended position.
  • 25. A method of controlling fluid flow in a wellbore, comprising:providing a flow control module having a main bore and plural side bores that are positioned generally parallel to each other; providing valves positioned proximal the side bores; providing an actuator having a moveable element coupled to the valves; and activating the actuator to move the moveable element to actuate the valves generally in parallel to enhance flow area when the valves are in the open position.
  • 26. The method of claim 25, wherein activating the actuator includes activating a hydraulic actuator.
  • 27. The method of claim 25, wherein activating the actuator includes activating an electrical actuator.
  • 28. The method of claim 25, wherein activating the actuator includes activating a gas pressure actuator.
  • 29. The method of claim 25, wherein providing the valves includes attaching the valves to respective tubular flow elements that are mounted to a housing of the flow control module.
  • 30. The method of claim 29, wherein attaching each valve includes positioning the valve proximal an orifice defined by a corresponding tubular flow element.
  • 31. The method of claim 30, wherein providing the valves comprises providing sleeve valves slideably engaged to the orifice of each tubular flow element.
  • 32. The method of claim 25, wherein providing the valves includes providing one of sleeve valves and disk valves.
  • 33. The method of claim 25, wherein providing the actuator comprises providing the moveable element between the side bores to connect to the valves.
  • 34. A method of mounting flow control devices in a component for use in a wellbore, the component including one or more openings, a main bore, and a plurality of side bores, the method comprising:providing the flow control devices in a retracted position; positioning the retracted flow control devices through the one or more openings, each flow control device including a bore; and extending the flow control devices once the bores of the flow control devices are aligned with corresponding side bores in the component; and attaching the flow control devices to the component.
  • 35. An apparatus for use in a wellbore, comprising:a housing providing a main bore and at least one side bore, the housing defining an opening proximal the side bore; and a flow element having a retracted position to enable the flow element to fit through the opening, the flow element further having an extended position to enable the flow element to be mounted in the side bore.
  • 36. The apparatus of claim 35, wherein the housing provides another side bore, the apparatus further comprising another flow element having a retracted position and an extended position for mounting in the other side bore.
  • 37. The apparatus of claim 35, wherein the flow element comprises a valve.
Parent Case Info

This is a continuation-in-part of U.S. Ser. No. 09/325,474, entitled “Apparatus and Method for Controlling Fluid Flow in a Wellbore,” filed Jun. 3, 1999 now U.S. Pat. No. 6,227,302.

US Referenced Citations (10)
Number Name Date Kind
3874445 Terral Apr 1975
3889748 Tausch Jun 1975
4135576 Tausch Jan 1979
4295796 Moore Oct 1981
4467866 Vazquez et al. Aug 1984
4480687 Terral Nov 1984
5547029 Rubbo et al. Aug 1996
5706892 Aeschbacher et al. Jan 1998
5706896 Tubel et al. Jan 1998
5732776 Tubel et al. Mar 1998
Continuation in Parts (1)
Number Date Country
Parent 09/325474 Jun 1999 US
Child 09/477563 US