The present invention generally relates to systems, methods and devices for providing flow control, and more particularly for regulating flow control and throughput of a thermal desorption autosampler.
Gas chromatography is essentially a physical method of separation in which constituents of a vapor sample in a carrier gas are adsorbed or absorbed and then desorbed by a stationary phase material in a column. Typically, the analytes to be measured are retained by and concentrated on an adsorbent in a sample tube.
Once the analytes are collected in the sample tube, the tube is then transported to a thermal desorption unit, where the tube is placed in the flow path of an inert gas, such as helium or nitrogen. The tube is subsequently heated, thereby desorbing the analytes, and the carrier gas sweeps the analytes out of the tube. In some cases, a trap is located downstream of the sample tube in order to further pre-concentrate the analytes, and occasionally, remove moisture therefrom, prior to introducing the sample into the chromatographic column. One example of such a trap is an adsorbent trap, usually cooled to a sub-ambient temperature, which may simply be another sorbent tube with a suitable adsorbent material. The adsorbent trap adsorbs the analytes as the sample gas first passes through the tube. The analytes are then subsequently desorbed into the chromatographic column from the trap, usually by heating, for subsequent separation and analysis. Typically, either the column is directly coupled to a sorbent tube in the thermal desorption unit or the unit is connected directly to the column via a transfer line, such as, for example, via a length of fused silica tubing.
It is frequently the case that a high concentration of analytes are present in the initial tube sampling which threatens to overload the analytical column and swamp detector response—neither of which is desirable. Splitting is a commonly applied strategy for responding to high concentrations of analyte present in the sample tube.
Inlet splitting is the technique where different flow rates are applied to two separate flow paths as the sample tube is desorbed with one flow path traversing through the trap and another flow path leading out an inlet vent. The analytes are then split in proportion with the ratio of the two flow paths. Instrument hardware limitations typically determine the maximum obtainable split ratio.
Outlet splitting is the technique where different flow rates are applied to two separate flow paths of the carrier gas carrying analytes that are desorbed from the trap. Typically, one flow path traverses through the transfer line and/or column (to be analyzed) and the other flow path leads out an outlet vent. Again, instrument hardware limitations will determine the maximum obtainable outlet split ratio of the two flows.
The inlet and outlet split ratios are compounded to give the overall dilution of the sample. For example, a 1:200 inlet split followed by a 1:200 outlet split would generate an overall split of approximately 1:40,000.
When using inlet splitting at a high split ratio to handle very concentrated samples, there is very little gas flow going through the trap during sample tube desorption. Consequently, the analytes do not travel very far into the trap adsorbents. Consequently, during flow equilibration prior to heating the trap, some of these analytes may not be immobilized on the trap adsorbent and therefore may be carried out of the trap and into the column causing a pre-injection and double peaks in the chromatography. Therefore, there is a need to “push” the analytes further into the trap at the end of tube desorption to ensure that analytes are not carried out of the trap and into the column at equilibration causing a pre-injection and double peaks in the chromatography. In addition, there is a need to push the analytes further into the trap in an efficient and cost effective manner. These and other needs may be addressed by various embodiments of the present invention.
The invention is further described in the detailed description that follows, by reference to the noted drawings by way of non-limiting illustrative embodiments of the invention, in which like reference numerals represent similar parts throughout the drawings. As should be understood, however, the invention is not limited to the precise arrangements and instrumentalities depicted in the drawings:
In the following description, for purposes of explanation and not limitation, specific details are set forth, such as particular valves, adsorbents, sensors, heating devices, gases, materials, analytes, configurations, devices, ranges, temperatures, components, techniques, vessels, samples, and processes, etc. in order to provide a thorough understanding of the present invention.
However, it will be apparent to one skilled in the art that the present invention may be practiced in other embodiments that depart from these specific details. Detailed descriptions of well-known valves, adsorbents, sensors, heating devices, gases, materials, analytes, configurations, devices, ranges, temperatures, components, techniques, vessels, samples, and processes are omitted so as not to obscure the description of the present invention. As used in the description, the terms “top,” “bottom,” “above,” “below,” “over,” “under,” “above,” “beneath,” “on top,” “underneath,” “up,” “down,” “upper,” “lower,” “front,” “rear,” “back,” “forward” and “backward” refer to the objects referenced when in the orientation illustrated in the drawings, which orientation is not necessary for achieving the objects of the invention.
The basic components of one example embodiment of flow control system for a thermal desorption unit 120 for providing analytes to a gas chromatograph system via a transfer line 128 in accordance with the prevent invention are illustrated in
The operation of the system is illustrated in
As discussed above, inlet splitting is the technique where different flow rates are applied to two separate flow paths as the sample tube is desorbed. As is evident from
Consequently, there may be very little gas flow (a low flow rate) through the trap 134 during desorption of the tube 132. Therefore, the analytes may not travel very far into the trap adsorbents (and may not be immobilized on the adsorbent of the trap 134) as is illustrated schematically
To perform the push cycle, the rotary valve 150 is rotated to position B as shown in
The carrier gas passing through trap 134 in the configuration illustrated in
In this example embodiment, the second (different) carrier gas source (carrier gas inlet 154) isolates the analytes from changes in the desorb flow which could otherwise adversely effect the desorption split ratio. Thus, the user may set the flow rate from PPC 170 for maximum productivity instead of being constrained to the lower flow rate available during tube desorption (due to inlet split ratio requirements). In some embodiments, the user may input a flow rate and time to the PPC 170 that will push the analytes sufficiently into the trap 134 to be substantially immobilized. As an example, if the user enters 30 ml/min for thirty seconds the analytes will be pushed with 15 ml of carrier gas. To push the analytes in the same manner from inlet 136 might take fifteen minutes because the user may be limited to a typical 1 ml/min flow rate due to the split ratio requirements. Thus, in some embodiments one advantage in changing the source of the carrier gas is that there is a significant decrease in the tube desorption time required, thus decreasing the overall cycle time of the instrument. In one embodiment, the flow rate through the trap 134 in the first direction during the push cycle (
In some embodiments, the configuration illustrated by
The valves used to implement various embodiments of the present invention may be any suitable valve such a needle valve, which may be controlled via solenoid. The carrier gases may be any gas suitable for the intended process including, for example, nitrogen, helium, hydrogen, argon or a mixture such as air or methane. In some embodiments, the transfer line 128 may also be heated during the desorption of trap 134 (illustrated in
From the above description, it will be evident that one embodiment of the present invention comprises a flow control system that comprises a first inlet; a first vent; a first vessel having at least one adsorbent disposed therein, a first flow path by which carrier gas is communicated through said first vessel in a first direction from said first inlet to said first vent, wherein carrier gas flows at a first flow rate through said first vessel via said first flow path; a second inlet; a second flow path by which carrier gas is communicated through said first vessel in the first direction from said second inlet to said first vent, wherein carrier gas flows at a second flow rate through said first vessel via said second flow path and wherein said second flow rate is greater than said first flow rate; and a third flow path through which carrier gas is communicated through said first vessel in a second direction; wherein said at least one adsorbent adsorbs analytes when carrier gas carrying a sample mixture containing the analytes flows through said first vessel in the first direction; and wherein a quantity of desorbed analytes are carried out of said first vessel when carrier gas flows through said first vessel in the second direction. The system may further comprise a second vessel forming part of said first flow path and disposed between said first vessel and said first inlet; and, an inlet vent to vent gas from said first inlet and in fluid communication with said first flow path between said first vessel and said second vessel; wherein carrier gas flowing through said first flow path carries analytes from said second vessel to said first vessel for adsorption; and wherein gas flowing through said second flow path does not flow through said second vessel. Said second flow rate of carrier gas through said first vessel may be greater than said first flow rate of carrier gas through said first vessel by a factor of at least three or ten.
Another example embodiment of the present invention may comprise a flow control system, comprising a first flow path in which gas flows from a first inlet, through a first vessel in a first direction at a first flow rate to adsorb analytes on an adsorbent of said first vessel; a second flow path in which gas flows from a second inlet, through said first vessel in the first direction at a second flow rate to adsorb analytes on the adsorbent of said first vessel; and, a third flow path in which a carrier gas flows through said first vessel in a second direction to carry desorbed analytes out of said first vessel; wherein the second flow rate is greater than the first flow rate. The flow control system may further comprise a second vessel disposed between said first vessel and said first inlet and forming part of said first flow path; and, an inlet vent to vent gas from said first inlet, and in fluid communication with said first flow path between said first vessel and said second vessel; wherein carrier gas flowing through said first flow path carriers analytes from said second vessel to said first vessel for adsorption; and wherein carrier gas flowing through said second flow path does not flow through said inlet vent or said second vessel. The second flow rate of carrier gas through said first vessel may be greater than the first flow rate by a factor of at least three or at least ten.
Yet another embodiment of the present invention may comprise a method of providing flow control that comprises introducing a first flow of carrier gas from a first inlet through a first vessel at a first flow rate in a first direction to adsorb analytes on an adsorbent of the first vessel; introducing a second flow of carrier gas from a second inlet through the first vessel at a second flow rate in the first direction to adsorb analytes on the adsorbent of the first vessel; and, introducing a third flow of carrier gas through the first vessel in a second direction to carry desorbed analytes out of the first vessel; wherein the second flow rate is greater than the first flow rate. In some embodiments, prior to flowing through the first vessel, the first flow of carrier gas flows through a second vessel to carry analytes desorbed from the second vessel to the first vessel for adsorption of the analytes on the adsorbent of the first vessel. The method may further comprise venting a portion of the first flow of carrier gas flowing out of the second vessel out an inlet vent and wherein said portion of the first flow of carrier gas does not flow through the first vessel; and wherein the second flow of carrier gas does not flow through the inlet vent or the second vessel. A flow rate of the second flow of carrier gas through the first vessel may be greater than a flow rate of the first flow of carrier gas through the first vessel by factor of at least three, at least ten, or at least twenty.
It is to be understood that the foregoing illustrative embodiments have been provided merely for the purpose of explanation and are in no way to be construed as limiting of the invention. Words used herein are words of description and illustration, rather than words of limitation. In addition, the advantages and objectives described herein may not be realized by each and every embodiment practicing the present invention. Further, although the invention has been described herein with reference to particular structure, materials and/or embodiments, the invention is not intended to be limited to the particulars disclosed herein. Rather, the invention extends to all functionally equivalent structures, methods and uses, such as are within the scope of the appended claims. Those skilled in the art, having the benefit of the teachings of this specification, may affect numerous modifications thereto and changes may be made without departing from the scope and spirit of the invention.