The disclosure relates to the field of flow control devices and more particularly to a flow control device for a detention pond or surge tank.
Detention ponds and surge tanks are deployed to temporarily store a fluid and limit the rate of fluid discharge to a downstream system when the inflow rate of the fluid is variable at times exceeds the functional capacity of the downstream system. In the case of a storm water detention pond, the pond receives increased rates of storm water runoff generated by the development of upstream lands, temporarily stores the runoff and limits the rate of discharge of the runoff to a receiving system of water conveyance such as a river, stream or storm sewer such that the capacity of the receiving system is not exceeded thereby causing flooding, harmful erosion or other environmental damage. Similarly, a surge tank temporarily stores a process fluid of varying inflow rate and limits the rate of discharge of the fluid to that which will not exceed the capacity of a downstream process. In the field of wastewater treatment, a surge tank may be deployed to receive wastewater flows during peak periods of water use, temporarily store the wastewater and limit the release of the wastewater flow to the treatment plant to a rate not exceeding the design capacity of the plant.
The temporary storage volume required for a detention pond or surge tank is dependent on the rate and duration of fluid inflow and the allowable rate and duration of fluid outflow. The larger the difference between the peak rate of inflow and the allowable rate outflow, the greater the volume is required for temporary storage. Whereas providing large storage volumes can be costly such as the expense incurred for land acquisition and excavation required to construct a large detention pond or the expense of fabrication and installation of a very large tank it is therefore advantageous to minimize the amount of temporary storage volume required for safe operation of the system. Minimization of the temporary storage volume required can be accomplished by minimizing the difference between the duration and rate of inflow and the duration and rate of outflow. Since the rate inflow is variable and cannot be controlled, minimization of the required temporary storage volume is achieved when the maximum allowable rate of discharge is sustained for the longest possible duration of time.
The prior art is generally concerned with limiting the maximum outflow rates, at which damage can occur, by employing discharge control mechanisms such as fixed weirs, orifices, nozzles and riser structures whereby the maximum discharge rates of such mechanisms are determined by the geometric configuration of the mechanisms and the height of the fluid or static head acting on the mechanisms. In each case, the maximum flow rate is achieved only at the single point in time at which the static head acting on the mechanism is at its maximum level. Therefore, all discharges occurring when fluid levels are not at their maximums are less than optimum.
One solution to this problem is described in U.S. Pat. No. 7,125,200 to Fulton, which is hereby incorporated by reference. This patent describes a flow control device that consists of a buoyant flow control module housing an orifice within an interior chamber that is maintained at a predetermined depth below the water surface. This flow control device neglects the use of other traditional flow control mechanisms such as weirs, risers and nozzles, has limited adjustability, and utilizes flexible moving parts subject to collapse by excess hydrostatic pressure or failure resulting from material fatigue caused by repeated cyclical motion.
What is needed is a flow control device that provides for deployment of a variety of discharge control mechanisms in singular or in combination, is readily adjustable to accommodate for deviations incurred during installation, settlement, or by variability in the weights and densities of the materials of which it is comprised and does not rely on parts subject to failure by excess hydrostatic force or repeated cyclical motion while maintaining a nearly constant rate of discharge at varying fluid levels.
A flow control system of the present invention includes a movable riser slideably engaged with a stationary riser. The stationary riser is interfaced to a downstream drainage system. The movable riser is made buoyant by one or more floats attached to the movable riser such that, when the water level around the flow control system increases to a pre-determined level above a top rim of the movable riser, the movable riser lifts due to the buoyancy of the float(s), thereby maintaining the pre-determined level, even as the water level continues to rise.
In one embodiment, a flow control system for integration into a detention pond or surge tank is disclosed including a stationary riser having a hollow core, an axis of which is vertical. The hollow core of the stationary riser is fluidly connected to a downstream drainage system. A movable riser is slideably interfaced with the stationary riser and also has a hollow core, an axis of which is also vertical. A rim is at the top surface of the movable riser. The hollow core of the movable riser is fluidly connected to the hollow core of the stationary riser so that water from the detention pond or liquids from the surge tank flow over the rim, through the hollow core of the movable riser through the hollow core of the stationary riser and into the downstream drainage system. At least one float is interfaced to the movable riser, providing buoyancy to the movable riser and maintaining the rim at fixed distance below the fluid surface.
In another embodiment, a flow control system for integration into a detention pond or surge tank is disclosed including a stationary riser having a hollow core, an axis of which is vertical. The hollow core is fluidly connected to a downstream drainage system. A movable riser is slideably interfaced with the stationary riser and also has a hollow core with an axis that is also vertical. A single nozzle or combination of nozzles or similar or differing geometries, an axis of which is vertical and fashioned to fit over the rim of the moveable riser, is fluidly connected to the hollow core of the movable riser and the hollow core of the movable riser is fluidly connected to the hollow core of the stationary riser whereas water from the detention pond or liquid from the surge tank flows through the nozzle, through the hollow core of the movable riser through the hollow core of the stationary riser and out of hollow core of the stationary riser and into the downstream drainage system. At least one float is interfaced to the movable riser, providing buoyancy and maintaining the nozzle at a fixed distance below the fluid surface.
In another embodiment, a flow control system for integration into a detention pond or surge tank is disclosed including a stationary riser having a hollow core, an axis of which is vertical. The hollow core is fluidly connected to a downstream drainage system. A movable riser is slideably interfaced with the stationary riser and also has a hollow core with an axis that is also vertical. A single nozzle or combination of nozzles of similar or differing geometries, an axis of which is horizontal and penetrate the vertical surface of the moveable riser, is fluidly connected to the hollow core of the movable riser and the hollow core of the movable riser is fluidly connected to the hollow core of the stationary riser whereas water from the detention pond or liquid from the surge tank flows through the nozzle, through the hollow core of the movable riser through the hollow core of the stationary riser and out of hollow core of the stationary riser and into the downstream drainage system. At least one float is interfaced to the movable riser, providing buoyancy and maintaining the nozzle at a fixed distance below the fluid surface.
In another embodiment, a flow control system for integration into a detention pond or surge tank is disclosed including a stationary riser having a hollow core, an axis of which is vertical. The hollow core is fluidly connected to a downstream drainage system. A movable riser is slideably interfaced with the stationary riser and also has a hollow core with an axis that is also vertical. A notch or combination of notches with similar or differing geometries fashioned below the rim and through the vertical surface of the moveable riser, is fluidly connected to the hollow core of the movable riser and the hollow core of the movable riser is fluidly connected to the hollow core of the stationary riser whereas water from the detention pond or liquid from the surge tank flows through the notch, through the hollow core of the movable riser through the hollow core of the stationary riser and out of hollow core of the stationary riser and into the downstream drainage system. At least one float is interfaced to the movable riser, providing buoyancy and maintaining the notch at a fixed distance below the fluid surface.
The invention can be best understood by those having ordinary skill in the art by reference to the following detailed description when considered in conjunction with the accompanying drawings in which:
Reference will now be made in detail to the presently preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. Throughout the following detailed description, the same reference numerals refer to the same elements in all figures. Throughout the following description, the term detention pond and surge tank represent any such structure and are equivalent structure for detaining liquids.
The flow control system described provides for an initial discharge rate starting as soon as the detention pond or surge tank reaches a pre-determined liquid level, then, as the liquid level increases, the discharge rate and the down-stream water pressure remain relatively constant until a high-water level is reached, at which level the flow control system provides for an increased discharge rate to reduce the possibility of exceeding the volumetric capacity of the detention pond or surge tank.
Prior to more advanced flow control systems, limiting the maximum outflow rates, at which damage can occur, was accomplished by deploying discharge control mechanisms such as fixed weirs, orifices, nozzles and riser structures whereby the maximum discharge rates of such mechanisms are determined by the geometric configuration of the mechanisms and the height of the fluid or static head acting on the mechanisms. In each case, the maximum flow rate is achieved only at the single point in time at which the static head acting on the mechanism is at its maximum level. Therefore, all discharges occurring when fluid levels are not at their maximums are less than optimum and require provision of greater temporary storage capacities. The present invention solves these and other problems as is evident in the following description.
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The holding box 26/28/30 consists of a holding box 26, typically made of concrete and having a lid 28, typically made of concrete or metal. A debris shield 30 partially covers an opening 32 in the side of the box 26. The holding box 26/28/30 is positioned part way into the bed 12 of the detention pond or bottom of the surge tank 10. As the liquid level 9 in the detention pond or surge tank 10 rises, it is skimmed by the debris shield 30, holding back some or all of any floating debris, oil, etc, and allowing liquid from the detention pond or surge tank to spill over into the holding box 26.
The flow control device 40 consists of a stationary riser 42 and a movable riser 46. The movable riser 46 is supported by floats 50/52 such that, as liquid begins to rise within the holding box 26, the floats become buoyant and lift the movable riser 46, maintaining a constant water depth over the top rim 48 of the movable riser 46. Once the liquid level 11 within the holding box 26 rises above the top rim 48, liquid flows over the top rim 48 at a constant rate independent of the liquid level of the detention pond or surge tank 10 because the top rim 48 is held at approximately the same depth beneath the liquid surface 11 within the holding box 26. The liquid flows through the stationary riser 42 and out the drain pipe 24 to the drainage system, streams, rivers, etc. in the case of a storm water detention pond or downstream process in the case of a surge tank.
The movable riser 46 and the stationary riser 42 have hollow cores and the hollow cores run vertically to accept liquid from the detention pond or surge tank 10 and transfer the liquid from the holding pond 10 to a down-stream drainage system 24. The movable riser 46 hollow core accepts liquid flowing over the rim 48 from the detention pond or surge tank and passes it into the stationary riser 42 hollow core. The stationary riser 42 hollow core passes the liquid to the drain pipe 24 and out to the drainage system, streams, rivers, etc. in the case of a storm water detention pond or downstream process in the case of a surge tank.
In some embodiments, the floats 50/52 are mounted on float shafts 54/56. In such embodiments, optionally, the float shafts 54/56 extend upward beyond the floats 50/52 to provide a maximum lift height for the movable riser 46. In this, as the liquid level 11 rises within the holding box 26 to a high point, the tops of the float shafts 54/56 hit the cover 28, thereby preventing further lifting of the movable riser 46. This accomplishes at least two functions: it prevents the movable riser 46 from disengaging with the stationary riser 42 and it allows a greater flow rate during emergency situations—when the detention pond or surge tank 10 over-fills. In addition, also anticipated is a bypass drain 22, which begins bypassing water when the liquid in the detention pond or surge tank 10 reaches a certain height.
Although there are many ways to interface the floats 52/54 with the movable riser 48, shown is a pair of float shafts 54/56. In one embodiment, the float shafts 54/56 are threaded shafts with nuts 51 holding the floats 50/52 at an adjustable height on the float shafts 54/56. In this way, with a simple tool, the operating depth (depth of the top rim 48 with respect to the liquid level 11 within the holding box 26) is easily adjusted. As shown, the float shafts 54/56 are interfaced with the movable riser 46 by two float cross members 60/62, although any number of cross members 60/62 are anticipated, including one. It is also anticipated that the floats 50/52 are also adjusted by bending of the float shafts 54/56 and or the float cross members 60/62.
Although the flow control system 40 is capable of supporting itself within the holding box 26, it is anticipated that one or more optional struts 44 are provided to secure the flow control system 20 to the holding box 26.
In some embodiments, a lock (not shown) is provided to lock the cover 28 on top of the holding box 26.
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There are many shapes and configurations for the top opening of the movable riser 46, one example of which is shown in
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Equivalent elements can be substituted for the ones set forth above such that they perform in substantially the same manner in substantially the same way for achieving substantially the same result.
It is believed that the system and method of the present invention and many of its attendant advantages will be understood by the foregoing description. It is also believed that it will be apparent that various changes may be made in the form, construction and arrangement of the components thereof without departing from the scope and spirit of the invention or without sacrificing all of its material advantages. The form herein before described being merely exemplary and explanatory embodiment thereof. It is the intention of the following claims to encompass and include such changes.
Number | Name | Date | Kind |
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2882928 | Cogliati | Apr 1959 | A |
3311129 | Binder | Mar 1967 | A |
3832854 | Melts | Sep 1974 | A |
4015629 | Morgan et al. | Apr 1977 | A |
4094338 | Bauer | Jun 1978 | A |
5133854 | Horvath | Jul 1992 | A |
5498348 | Plink | Mar 1996 | A |
5820751 | Faircloth, Jr. | Oct 1998 | A |
6997644 | Fleeger | Feb 2006 | B2 |
7125200 | Fulton | Oct 2006 | B1 |
7186058 | Schluter | Mar 2007 | B2 |
7429147 | Marchetti | Sep 2008 | B2 |