1. Field of the Invention
The present invention relates to a flow control system arranged in a supply line of a fluid running from a fluid supply part to a predetermined fluid usage part.
2. Description of the Related Art
In the past, as a treatment system used for the purpose of cleaning a silicon wafer etc. in the fields of semiconductor manufacture etc., for example, a batch-type cleaning system has been used (for example, see Japanese Patent Publication (A) No. 2003-86561). In this cleaning system, as shown in
In this regard, in a supply line where the flow control system is arranged, if a fluctuation occurs in the fluid pressure of the outlet side (fluid usage part side) of the flow control system (for example, a change in the fluid outlet head, a change in the flow rate at another supply line during mixing by a plurality of supply lines, etc.), the flow rate of the fluid supplied from the supply line at which the flow control system is arranged is liable to change and stabilization the flow rate of the fluid is liable to become difficult or to take more time (response time worsens).
In the semiconductor manufacture and other fields in which high precision flow control is demanded, this type of change in the flow rate of the fluid has a particularly large effect. Even the slightest change in flow rate may cause a reduction in the precision of cleaning etc. Due to this, in fields where high precision flow control is demanded, flow control systems that can realize high precision stabilization of the flow rate of a fluid not only in cases where pressure fluctuations of the inlet (fluid supply part side) fluid of the flow control system occur, but also in cases where pressure fluctuation of the outlet (fluid usage part side) fluid occur, are highly wanted.
An object of the present invention is to provide a flow control system enabling high precision stabilization of the flow rate of a fluid even in cases where pressure fluctuations of the outlet fluid of the flow control system occur.
According to the present invention, there is provided a flow control system arranged in a supply line of fluid running from a fluid supply part to a predetermined fluid usage part, the flow control system provided with a first pressure control valve part arranged on the fluid supply part side and a second pressure control valve part arranged on the fluid usage part side through the first pressure control valve part and a pressure loss part, the first pressure control valve part provided with a first pressure control mechanism maintaining the outlet fluid at a predetermined pressure by a first valve part arranged within a first valve chamber moving back and forth with respect to a first valve seat in accordance with pressure fluctuation of the inlet fluid, the second pressure control valve part provided with a second pressure control mechanism maintaining the inlet fluid at a predetermined pressure by a second valve part arranged within a second valve chamber moving back and forth with respect to a second valve seat in accordance with pressure fluctuation of the outlet fluid.
According to this, the influence of pressure fluctuation of the inlet (fluid supply part side) fluid can be suppressed by the first pressure control valve part, while the influence of pressure fluctuation of the outlet (fluid usage part side) fluid can be suppressed by the second pressure control valve part. Thus, high precision stabilization of the flow rate of the fluid supplied from the supply line to the fluid usage part is possible not only in cases where pressure fluctuation of the inlet (fluid supply part side) fluid of the flow control system occurs, but even in cases where pressure fluctuation of the outlet (fluid usage part side) fluid occurs. This is due to the fact that the differential pressure before and after the pressure loss part is maintained at a predetermined value by the first pressure control mechanism and the second pressure control mechanism.
Preferably, the fluid usage part is a manifold system having a plurality of supply lines of fluid, and the flow control system is arranged at each of the supply lines.
According to this, it is possible to stabilize at a high precision the flow rate of fluid running in each of the supply lines. In addition, particularly, during mixing of fluids, even if changing the flow rate of fluid in some of the supply lines, it is possible to mix fluids extremely suitably without being affected by the flow rates of fluids running in the other supply lines.
Preferably, the pressure loss part is a flow meter.
According to this, it is possible to determine the flow rate of the supply line at any time.
These and other objects and features of the present invention will become clearer from the following description of the preferred embodiments given with reference to the attached drawings, wherein:
Preferred embodiments of the present invention will be described in detail below while referring to the attached figures.
A flow control system 10 according to a first embodiment of the present invention shown in
The first pressure control valve part 20, as shown in
In the first pressure control mechanism C1, a first diaphragm 31 arranged at a valve chamber 22A at a first opening 23 side and a second diaphragm 32 arranged at a valve chamber 22B at a second opening 24 side are integrally formed with the first valve part 30. The diaphragms 31 and 32 are pressurized by predetermined pressures in the valve chamber 22 by pressurizing means 26 and 28, respectively. In this embodiment, the pressurizing means 26 is comprised of a spring holding the first diaphragm 31 in a constantly biased state in the valve chamber 22 direction by a constant spring load. On the other hand, the pressurizing means 28 is a pressure controlling gas controlled by an electric regulator and is comprised so as to make the first valve part 30 of the first pressure control mechanism C1 move back and forth with respect to the first valve seat 25 in accordance with the supply of the pressure controlling gas (pressurization). Further, when necessary, as shown in
Further, an acidic, basic, or otherwise highly corrosive controlled fluid runs through the first pressure control valve part 20 of the embodiment, so the body 21, diaphragm 31, diaphragm 32, first pressure control mechanism C1, etc. are mainly comprised of fluororesins (PFA, PTFE, PVDF) and other various corrosion resistant and chemical resistant resins.
The pressure loss part 40 includes suitable members where pressure loss occurs arranged between the first pressure control valve part 20 and the later mentioned second pressure control valve part 60 and also a throttle part narrowing the flow passage. This pressure loss part 40, for example, may be a needle valve described in Japanese Patent Publication (A) No. 11-51217 or a shutoff valve described in Japanese Patent Publication (A) No. 2001-242940 or other valve member having a flow rate regulating mechanism. Further, in particular, the pressure loss part 40 is preferably a flow meter. For example, the flow meter of Japanese Patent No. 3184126 or Japanese Patent No. 3220283 is suitably used. If the pressure loss part 40 is made a flow meter in this way, it is possible to determine the flow rate of the supply line L at any time.
The second pressure control valve part 60, as shown in
In the second pressure control mechanism C2, a first diaphragm 71 arranged at a valve chamber 62A at a first opening 63 side and a second diaphragm 72 arranged at a valve chamber 62B at a second opening 64 side are integrally formed with a second valve part 70. The diaphragm 71 and 72 are pressurized to predetermined pressures in the valve chamber 62 direction by pressurizing means 66 and 68, respectively. In this embodiment, the pressurizing means 66 is comprised of a spring holding the second diaphragm 72 in a constantly biased state in the valve chamber 62 direction by a constant spring load. On the other hand, the pressurizing means 68 is a pressure controlling gas controlled by an electric regulator and is comprised so as to make the second valve part 70 of the second pressure control mechanism C2 move back and forth with respect to the second valve seat 65 in accordance with the supply of the pressure controlling gas (pressurization). Further, when necessary, as shown in
Further, an acidic, basic, or otherwise highly corrosive controlled fluid runs through the second pressure control valve part 60 of the embodiment, so the body 61, diaphragm 71, diaphragm 72, second pressure control mechanism C2, etc. are mainly comprised of fluororesins (PFA, PTFE, PVDF) and other various corrosion resistant and chemical resistant resins as with the first pressure control valve part 20.
Next, flow control using the flow control system 10 comprised as explained above will be explained. The first pressure control valve part 20 shown in
On the other hand, the second pressure control valve part 60, shown in
In this way, as the influence of pressure fluctuation of the inlet (fluid supply part 11 side) fluid is suppressed by the first pressure control mechanism C1 of the first pressure control valve part 20 and pressure fluctuation of the outlet (fluid usage part 15 side) fluid is suppressed by the second pressure control mechanism C2 of the second pressure control valve part 60, so the differential pressure before and after the pressure loss part 40 is maintained at a predetermined value. Therefore, in the flow control system 10 having the first pressure control valve part 20 and the second pressure control valve part 60 arranged at the fluid usage part 15 side through the pressure loss part 40, high precision stabilization of the flow rate of the fluid from the supply line L to the fluid usage part 15 is possible not only in cases where pressure fluctuation of the inlet (fluid supply part 11 side) fluid occurs, but also in cases where pressure fluctuation of the outlet (fluid usage part 15 side) fluid occurs.
Next, other embodiments using the flow control system 10 of the present invention will be explained. In the embodiment shown in
The manifold system 150 is a mechanism used to run a plurality of types of fluid, unmixed or mixed, into a treatment part U. For example, the mixing valve etc. described in Japanese Patent 3207782 can be used.
As in this embodiment, even when a plurality of supply lines L1, L2, L3 are arranged at the manifold system 150, high precision stabilization of the flow rate of the fluid running through each of the supply lines L1, L2, L3 is possible by arranging the flow control system 10 of the present invention at each of the supply lines L1, L2, L3. In particular, during mixing of fluids, even if changing the flow rate of fluid in some of the supply lines, it is possible to mix fluids extremely suitably without being affected by the flow rates of fluids running in the other supply lines.
Note that the flow control system of the present invention is not limited to the above embodiments. Parts of its composition can be suitably changed to an extent not departing from the gist of the invention. For example, it is possible to provide a flow meter, provide a controller sending control signals to the first pressure control valve part or the second pressure control part based on a signal from the flow meter, and thereby perform feedback control. In particular, when making the fluid usage part a manifold system, providing a plurality of supply lines, and mixing fluids, it is possible to control the flow rate of each of the supply lines with an extremely high precision without mutual interference of feedback control of the supply lines.
Further, in the above embodiments, the bodies 21, 61 of the first pressure control valve part 20 and the second pressure control valve part 60 have the spring 28A and spring 68A having predetermined spring loads arranged inside them. However, it is also possible to provide mechanisms outside the bodies 21 and 61 enabling manual adjustment of the spring loads.
Further, the configurations of the first pressure control valve part and the second pressure control valve part in the flow control system and their combinations are not limited to only the above embodiments and may be suitably changed. For example, the flow control system of the second embodiment is comprised of a combination of the first pressure control valve part 20 shown in
The second pressure control valve part 60A, as shown in
In the flow control system of the second embodiment comprised as explained above as well, as in the flow control system 10, the influence of pressure fluctuation of the inlet (fluid supply part 11 side) fluid is suppressed by the first pressure control mechanism C1 of the first pressure control valve part 20 and pressure fluctuation of the outlet (fluid usage part 15 side) fluid is suppressed by the pressure control mechanism C3 of the second pressure control valve part 60A, so the differential pressure before and after the pressure loss part 40 can be maintained at a predetermined value.
The flow control system of a third embodiment of the invention is comprised of a combination of the first pressure control valve part 20 shown in
In the flow control system of the third embodiment comprised as explained above as well, as in the flow control system 10, the influence of pressure fluctuation of the inlet (fluid supply part 11 side) fluid is suppressed by the first pressure control mechanism C1 of the first pressure control valve part 20 and pressure fluctuation of the outlet (fluid usage part 15 side) fluid is suppressed by the second pressure control mechanism C2 of the second pressure control valve part 60B, so the differential pressure before and after the pressure loss part 40 can be maintained at a predetermined value.
The flow control system 10 of the fourth embodiment is comprised of a combination of a first pressure control valve part 20C shown in
Further, the second pressure control valve part 60C, as shown in
In the flow control system of the fourth embodiment comprised as explained above as well, as in the flow control system 10, the influence of pressure fluctuation of the inlet (fluid supply part 11 side) fluid is suppressed by the first pressure control mechanism C1 of the first pressure control valve part 20C and pressure fluctuation of the outlet (fluid usage part 15 side) fluid is suppressed by the second pressure control mechanism C3 of the second pressure control valve part 60C, so the differential pressure before and after the pressure loss part 40 can be maintained at a predetermined value.
As will be understood well from the above explanation of the configurations of the first pressure control valve part and the second pressure control valve part in the flow control system and their combinations given with reference to the first to fourth embodiments, the combinations K1 to K24 shown in Table 1 can be worked by the combinations of the configurations of the inlet pressurizing means and the outlet pressurizing means in the first pressure control valve part and the configurations of the inlet pressurizing means and the outlet pressurizing means and diaphragms formed at the second pressure control mechanism in the second pressure control valve part.
The combination K1 expresses the combination of a first pressure control valve part and a second pressure control valve part of the third embodiment.
The combination K2 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a spring and the outlet pressurizing means is comprised of a pressure controlling gas and a second pressure control valve part in which diaphragms are formed at the inlet and outlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a spring and the outlet pressurizing means is comprised of a pressure controlling gas.
The combination K3 expresses the combination of a first pressure control valve part and a second pressure control valve part of the first embodiment.
The combination K4 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a spring and the outlet pressurizing means is comprised of a pressure controlling gas and a second pressure control valve part in which diaphragms are formed at the inlet and outlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a pressure controlling gas and the outlet means is comprised of a pressure controlling gas.
The combination K5 expresses the combination of a first pressure control valve part and a second pressure control valve part of the second embodiment.
The combination K6 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a spring and the outlet pressurizing means is comprised of a pressure controlling gas and a second pressure control valve part in which a diaphragm is formed at only the inlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a pressure controlling gas.
The combination K7 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a pressure controlling gas and the outlet pressurizing means is comprised of a pressure controlling gas and a second pressure control valve part in which diaphragms are formed at the inlet and outlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a spring and the outlet pressurizing means is comprised of a spring (or there is no means).
The combination K8 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a pressure controlling gas and the outlet pressurizing means is comprised of a pressure controlling gas and a second pressure control valve part in which diaphragms are formed at the inlet and outlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a spring and the outlet pressurizing means is comprised of a pressure controlling gas.
The combination K9 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a pressure controlling gas and the outlet pressurizing means is comprised of a pressure controlling gas and a second pressure control valve part in which diaphragms are formed at the inlet and outlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a pressure controlling gas and the outlet pressurizing means is comprised of a spring (or there is no means).
The combination K10 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a pressure controlling gas and the outlet pressurizing means is comprised of a pressure controlling gas and a second pressure control valve part in which diaphragms are formed at the inlet and outlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a pressure controlling gas and the outlet pressurizing means is comprised of a pressure controlling gas.
The combination K11 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a pressure controlling gas and the outlet pressurizing means is comprised of a pressure controlling gas and a second pressure control valve part in which a diaphragm is formed at only the inlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a spring.
The combination K12 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a pressure controlling gas and the outlet pressurizing means is comprised of a pressure controlling gas and a second pressure control valve part in which a diaphragm is formed at only the inlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a pressure controlling gas.
The combination K13 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a spring (or has none) and the outlet pressurizing means is comprised of a spring and a second pressure control valve part in which diaphragms are formed at the inlet and outlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a spring and the outlet pressurizing means is comprised of a spring (or has none).
The combination K14 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a spring (or has none) and the outlet pressurizing means is comprised of a spring and a second pressure control valve part in which diaphragms are formed at the inlet and outlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a spring and the outlet pressurizing means is comprised of a pressure controlling gas.
The combination K15 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a spring (or has none) and the outlet pressurizing means is comprised of a spring and a second pressure control valve part in which diaphragms are formed on the inlet and outlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a pressure controlling gas and the outlet pressurizing means is comprised of a spring (or has none).
The combination K16 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a spring (or has none) and the outlet pressurizing means is comprised of a spring and a second pressure control valve part in which diaphragms are formed at the inlet and outlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a pressure controlling gas and the outlet pressurizing means is comprised of a pressure controlling gas.
The combination K17 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a spring (or has none) and the outlet pressurizing means is comprised of a spring and a second pressure control valve part in which a diaphragm is formed at only the inlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a spring.
The combination K18 expresses the combination of a first pressure control valve part and a second pressure control valve part of the fourth embodiment.
The combination K19 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a pressure controlling gas and the outlet pressurizing means is comprised of a spring and a second pressure control valve part in which diaphragms are formed at the inlet and outlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a spring and the outlet pressurizing means is comprised of a spring (or has none).
The combination K20 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a pressure controlling gas and the outlet pressurizing means is comprised of a spring and a second pressure control valve part in which diaphragms are formed at the inlet and outlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a spring and the outlet pressurizing means is comprised of a pressure controlling gas.
The combination K21 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a pressure controlling gas and the outlet pressurizing means is comprised of a spring and a second pressure control valve part in which diaphragms are formed at the inlet and outlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a pressure controlling gas and the outlet pressurizing means is comprised of a spring (or has none).
The combination K22 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a pressure controlling gas and the outlet pressurizing means is comprised of a spring and a second pressure control valve part in which diaphragms are formed at the inlet and outlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a pressure controlling gas and the outlet pressurizing means is comprised of a pressure controlling gas.
The combination K23 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a pressure controlling gas and the outlet pressurizing means is comprised of a spring and a second pressure control valve part in which a diaphragm is formed at only the inlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a spring.
The combination K24 expresses the combination of a first pressure control valve part in which the inlet pressurizing means is comprised of a pressure controlling gas and the outlet pressurizing means is comprised of a spring and a second pressure control valve part in which a diaphragm is formed at only the inlet of the second pressure control mechanism and the inlet pressurizing means is comprised of a pressure controlling gas.
Number | Date | Country | Kind |
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2005-262392 | Sep 2005 | JP | national |
2006-187516 | Jul 2006 | JP | national |