Not applicable.
Not applicable.
The disclosure generally relates to high-pressure flow tubes, such as nozzles, through which pressurized fluids flow. More particularly, the disclosure relates to high-pressure flow tubes using pressurized fluids for impacting surfaces, such as for cleaning surfaces or boring through surfaces.
High-pressure waterjets and related equipment serve a broad array of industrial cleaning, surface preparation, cutting, and boring/drilling applications. These applications require a wide variety of tools and equipment. A critical component of the tools is the nozzle. The nozzle's design is crucial to effectively and efficiently produce maximum jet energy for optimum results in the desired application.
Another application for high-pressure nozzles is for the process known as “hydroexcavation”. Digging in the ground around buried cables and utilities has traditionally been problematic because the machines used to dig in the dirt frequently damage or break the buried cables or pipes. This can be very hazardous, as well as inconvenient for customers who rely on the utilities or services. Hydroexcavation has been developed in recent years and has overcome many of the difficulties traditionally seen when accessing buried cables and utilities. In hydroexcavation, high-pressure water (or air) is forced through a nozzle into the dirt to loosen it and break it up. Then, a vacuum system is used to suck up the loose debris/debris-water mix into a purpose-built vehicle for disposal. The typically nozzle uses a straight jet to cut into the dirt. While the straight jet provides excellent cutting performance, it still has potential to damage the outside of buried cables and pipes because the jet of water is very focused on a small area.
In both illustrations of the known nozzles of
While the above examples address the underlying need for high-pressure flow and impact on a surface, the efficiency of the flow and effectiveness of the impact are lacking. A solution is needed, and advantageously can include a retrofit solution for existing flow tubes.
The present invention provides a flow insert and improved flow tube, such as a nozzle, that divides flow by generating an interrupted flow pattern, including pressure/energy gradients, in the otherwise uninterrupted flow of high pressure water through the nozzle. The resulting flow, such as a jet, is intensified. Cleaning, cutting, and boring performance can be substantially improved. The interrupted flow pattern can provide for the relatively easy egress of cut or broken material to get out of the way, so cutting or cleaning action is not hampered by a continuous flow of high-pressure water. One or more balls circumferentially rotating around a ball-track assembly having a track support within the flow tube causes the flow interruption. When the flow is interrupted, the interruption's trailing edge (that is, the flow's restarting edge after the interruption) provides stronger cutting action than a continuous solid jet. The flow tube can be used for a broad array of industrial cleaning, surface preparation, cutting, and boring/drilling applications.
The disclosure provides a flow tube configured to flow an interrupted flow of fluid, comprising: a body having an inlet end and an outlet end, the body having a longitudinal axis and forming a chamber fluidicly coupled between the inlet end and the outlet end; and a ball-track assembly comprising a track support coupled at least partially across the chamber, a ball-track coupled to the track support and protruding along the longitudinal axis, the ball-track forming a contained path for at least one ball in an annular space within the chamber in which a ball can orbit the ball-track as fluid flows through the chamber, the ball-track and ball configured to interrupt a uniform fluid flow toward the outlet end as the ball rotates around the ball track.
The disclosure provides a method of interrupting a flow stream through a flow tube having a body having an inlet end and an outlet end, the body having a longitudinal axis and forming a chamber fluidicly coupled between the inlet end and the outlet end; and a ball-track assembly comprising a track support coupled at least partially across the chamber, a ball-track coupled to the track support and protruding along the longitudinal axis, the ball-track forming a contained path for at least one ball in an annular space within the chamber in which a ball can orbit the ball-track as fluid flows through the chamber, the method comprising: flowing a fluid from the inlet end past the ball-track assembly; causing at least one ball to orbit the ball-track; interrupting the flowing fluid from a uniform flow in the chamber with the at least one ball as the ball orbits the ball-track; and allowing the interrupted flowing fluid to exit the chamber through the outlet end.
The Figures described above and the written description of specific structures and functions below are not presented to limit the scope of what Applicant has invented or the scope of the appended claims. Rather, the Figures and written description are provided to teach any person skilled in the art to make and use the inventions for which patent protection is sought. Those skilled in the art will appreciate that not all features of a commercial embodiment of the inventions are described or shown for the sake of clarity and understanding. Persons of skill in this art will also appreciate that the development of an actual commercial embodiment incorporating aspects of the present disclosure will require numerous implementation-specific decisions to achieve the developer's ultimate goal for the commercial embodiment. Such implementation-specific decisions may include, and likely are not limited to, compliance with system-related, business-related, government-related, and other constraints, which may vary by specific implementation or location, or with time. While a developer's efforts might be complex and time-consuming in an absolute sense, such efforts would be, nevertheless, a routine undertaking for those of ordinary skill in this art having benefit of this disclosure. It must be understood that the inventions disclosed and taught herein are susceptible to numerous and various modifications and alternative forms. The use of a singular term, such as, but not limited to, “a,” is not intended as limiting of the number of items. Further, the various methods and embodiments of the system can be included in combination with each other to produce variations of the disclosed methods and embodiments. Discussion of singular elements can include plural elements and vice-versa. References to at least one item may include one or more items. Also, various aspects of the embodiments could be used in conjunction with each other to accomplish the understood goals of the disclosure. Unless the context requires otherwise, the term “comprise” or variations such as “comprises” or “comprising,” should be understood to imply the inclusion of at least the stated element or step or group of elements or steps or equivalents thereof, and not the exclusion of a greater numerical quantity or any other element or step or group of elements or steps or equivalents thereof. The device or system may be used in a number of directions and orientations. The terms “top”, “up’, “upward’, “bottom”, “down”, “downwardly”, and like directional terms are used to indicate the direction relative to the figures and their illustrated orientation and are not absolute in commercial use but can vary as the assembly varies its orientation. The order of steps can occur in a variety of sequences unless otherwise specifically limited. The various steps described herein can be combined with other steps, interlineated with the stated steps, and/or split into multiple steps. Similarly, elements have been described functionally and can be embodied as separate components or can be combined into components having multiple functions. Some elements are nominated by a device name for simplicity and would be understood to include a system of related components that are known to those with ordinary skill in the art and may not be specifically described. Various examples are provided in the description and figures that perform various functions and are non-limiting in shape, size, description, but serve as illustrative structures that can be varied as would be known to one with ordinary skill in the art given the teachings contained herein. As such, the use of the term “exemplary” is the adjective form of the noun “example” and likewise refers to an illustrative structure, and not necessarily a preferred embodiment.
The present invention provides a flow insert and improved flow tube, such as a nozzle, that divides flow by generating an interrupted flow pattern, including pressure/energy gradients, in the otherwise uninterrupted flow of high pressure water through the nozzle. The resulting flow, such as a jet, is intensified. Cleaning, cutting, and boring performance can be substantially improved. The interrupted flow pattern can provide for the relatively easy egress of cut or broken material to get out of the way, so cutting or cleaning action is not hampered by a continuous flow of high-pressure water. One or more balls circumferentially rotating around a ball-track assembly having a track support within the flow tube causes the flow interruption. When the flow is interrupted, the interruption's trailing edge (that is, the flow's restarting edge after the interruption) provides stronger cutting action than a continuous solid jet. The flow tube can be used for a broad array of industrial cleaning, surface preparation, cutting, and boring/drilling applications. The stronger cutting action at the interruption's trailing edge can be applied to wider flow patterns and retain sufficient energy that may correspond to continuous more focused jet streams. This feature may be useful particularly in boring and hydroexcavation applications.
Flow tube 20 with a flow divider includes body 23 forming a chamber 21 with a proximal inlet end 22 and a distal outlet end 29. Threaded area 24 on the inlet end 22 can be used as a coupling component for attaching flow tube 20 to a hose or conduit to supply fluid to the flow tube. The direction of fluid flow is generally from proximal inlet end 22 of flow tube 20 to distal outlet end 29. Chamber 21 forms a flooded, pressurized volume to supply fluid to at least one, and normally a plurality of combinations, locations and orientations of orifice 26 generally in the distal outlet end of body 23. High velocity fluid emanating from orifices 26 proceeds outwardly into a tube being cleaned or a hole being drilled or onto a surface to be cleaned at which flow tube 20 is inserted or aimed. As shown in
A ball-track assembly 10 can be used to create an interrupted flow pattern of an otherwise uniform flow through the flow path of the flow tube 20 by at least one rotating ball 16. Generally, the interruption will be cyclical as the ball or balls rotate when the flow is at constant pressure and volume. The interrupted flow pattern leaves an opening for the relatively easy egress of cut or broken material to get out of the way, so cutting or cleaning action is not hampered by a continuous flow of high-pressure water. The ball-track assembly 10 can be inserted into an existing flow tube such as a nozzle, or incorporated into a new flow tube design by coupling with the flow tube by inserting or integrally forming therewith.
The ball-track assembly 10 relies on track support 12 to locate its position in chamber 21 in body 23 of a flow tube 20, such as a nozzle body. Track support 12 can be of nearly any shape that reliably locates ball-track 17 in chamber 21, with sufficient annular space to allow the flow of fluid through body 23 with moderate to minimal obstruction and resultant pressure loss. An advantageous radial position of ball-track 17 is substantially at the longitudinal axis 13 of chamber 21, where the ball-track 17 produces an annular space between ball-groove 15, which in at least one embodiment can form a central post having a concave surface to engage the ball, and chamber 21. From an axial position perspective, track support 12 naturally creates a front chamber 27 and a rear chamber 25 within chamber 21. Ball-track 17 and ball or balls 16 can be placed in either rear chamber 25 as shown in
Ball 16 is optimally of a size smaller than the space between ball-track 17 and rear chamber 25 or front chamber 27, allowing free orbital movement of the ball 16 around the axis of ball-track 17, with axial constraints bounded by the proximal side of ball groove 15 and the distal side of ball groove 15 on the other. The radial constraints are bounded by the shallowest portion of ball groove 15 and the perimeter of rear chamber 25 or front chamber 27.
In the embodiment shown in
Referring again to
Referring to
The interruption's trailing edge 32 (and start of the next fluid flow leading edge) has significant energy. The increased energy helps the flow stream perform at an unexpected level of efficiency. The efficiency is seen experimentally as increased rates of performance at the same pressure or equal rates of performance at a reduced pressure. Results have shown in some cases at least a 500% increase in performance over a similar flow tube without the ball-track assembly with the rotating ball(s).
In summary, two benefits of the present invention are interruptions in the flow to increase jet efficiency on impact surfaces, and an interrupted flow pattern that leaves an “opening” in the flow for easy egress of cut or broken material. The fluid first gets interrupted by the balls, then the pressure fluctuations propagate through the flow tube and impact on the work surface, and the resulting lower pressure regions in the flow provide the opportunity for broken or cut material to evacuate the cut area more easily than if the flow stream has uniform pressure/energy.
Other and further embodiments utilizing one or more aspects of the inventions described above can be devised without departing from the disclosed invention as defined in the claims. For example, various shapes of flow tubes, various sizes and numbers of extensions for the track support, number of ball-track assemblies in a flow tube, various fluids other than those having water, and other variations can occur in keeping within the scope of the claims.
The invention has been described in the context of advantageous and other embodiments, and not every embodiment of the invention has been described. Obvious modifications and alterations to the described embodiments are available to those of ordinary skill in the art. The disclosed and undisclosed embodiments are not intended to limit or restrict the scope or applicability of the invention conceived of by the Applicant, but rather, in conformity with the patent laws, Applicant intends to protect fully all such modifications and improvements that come within the scope or range of equivalents of the following claims.
This application claims the benefit of U.S. Provisional Appl. No. 62/603,918, filed Jun. 16, 2017, entitled “Swirling Vortex Jet”, and U.S. Provisional Appl. No. 62/606,595, filed Oct. 2, 2017, entitled “Flow Divider Jet-Intensifier”.
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Number | Date | Country | |
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20180361402 A1 | Dec 2018 | US |
Number | Date | Country | |
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62606595 | Oct 2017 | US | |
62603918 | Jun 2017 | US |