The entire disclosure of Japanese Patent Application No: 2016-017936, filed Feb. 2, 2016 and Japanese Patent Application No: 2016-170967 filed Sep. 1, 2016 are expressly incorporated by reference herein in its entirety.
1. Technical Field
The present invention relates to technology of ejecting a liquid such as an ink.
2. Related Art
In a liquid ejecting head that ejects liquids such as inks from a plurality of nozzles, it is important to discharge bubbles mixed in the liquids. JP-A-2002-144576 discloses a configuration in which a bubble outlet is disposed in a ceiling surface of a common liquid chamber in which an ink that is supplied to a plurality of nozzles is stored. Bubbles mixed in the liquid in the common liquid chamber are discharged to the outside from the bubble outlet.
However, in the technology disclosed in JP-A-2002-144576, there is a possibility that the liquid stored in the common liquid chamber will leak through the bubble outlet.
An advantage of some aspects of the invention is to effectively discharge bubbles while reducing a possibility of a liquid leak.
According to a preferred aspect (aspect 1) of the invention, there is provided a flow-path structure that configures an internal flow path for supply a liquid to a nozzle which ejects the liquid, and the flow-path structure includes a filter disposed across the internal flow path; a defoaming space that communicates with a defoaming route through which gases are discharged; and a first gas permeable membrane that is interposed between the defoaming space and a storage space positioned on a downstream side from the filter. In this configuration, the filter can collect bubbles mixed in the liquid, and bubbles having passed through the filter are usually discharged to the defoaming space via the first gas permeable membrane. Hence, an advantage is achieved in that it is possible to effectively discharge the bubbles in a flow path while a possibility that the liquid in the internal flow path will flow to the defoaming space is reduced.
In the flow-path structure of a preferred example (Aspect 2) according to Aspect 1, the storage space may be a vertical space that includes an inlet through which a liquid flows in after passing through the filter, and an outlet through which a liquid flows out to the nozzle side, and the inlet is positioned above the outlet in a vertical direction, and the first gas permeable membrane may configure a ceiling surface of the vertical space. In this configuration, bubbles entering the vertical space after passing through the filter rise due to buoyancy, and are discharged to the defoaming space through the first gas permeable membrane on the ceiling surface of the vertical space. Hence, it is possible to achieve a remarkable effect of effectively discharging the bubbles in the flow path.
In the flow-path structure of a preferred example (Aspect 3) according to Aspect 1, the storage space may be a common liquid chamber that stores a liquid which is supplied to a plurality of nozzles, and the first gas permeable membrane may be interposed between the common liquid chamber and the defoaming space. In this configuration, since the first gas permeable membrane is interposed between the defoaming space and the common liquid chamber that stores the liquid which is supplied to the plurality of nozzles, an advantage is achieved in that it is possible to effectively discharge the bubbles in the common liquid chamber.
In the flow-path structure of a preferred example (Aspect 4) according to Aspect 3, the common liquid chamber may include an inlet through which a liquid flows in after passing through the filter, and a discharge port on the defoaming space side, and the ceiling surface of the common liquid chamber is an inclined surface which becomes higher from the inlet side toward the discharge port side. In this configuration, since the ceiling surface of the common liquid chamber becomes higher from the inlet side toward the discharge port side, the bubbles entering the chamber through the inlet are guided to the discharge port side along the ceiling surface due to the action of the buoyancy. Hence, it is possible to achieve a remarkable effect of effectively discharging the bubbles in the common liquid chamber.
The flow-path structure of a preferred example (Aspect 5) according to any one of Aspects 1 to 4, may further include: a second gas permeable membrane that is interposed between the defoaming space and a space positioned on an upstream side from the filter. In this configuration, the first gas permeable membrane is interposed between the storage space and the defoaming space, and the second gas permeable membrane is interposed between the defoaming space and the space positioned on the upstream side from the filter. In other words, bubbles that permeate through the first gas permeable membrane and bubbles that permeate through the second gas permeable membrane reach the common defoaming space. Hence, an advantage is achieved in that the structure for discharging the bubbles is simplified, compared to a configuration in which the bubbles that permeate through the first gas permeable membrane and the bubbles that permeate through the second gas permeable membrane are discharged through separate routes.
In the flow-path structure of a preferred example (Aspect 6) according to Aspect 5, the space on the upstream side from the filter may include a space positioned between the filter and the second gas permeable membrane. In this configuration, bubbles generated in the space on the upstream side from the filter are stored in the space positioned between the filter and the second gas permeable membrane. Hence, it is possible to reduce a possibility that the bubbles in the space on the upstream side from the filter block the filter.
In the flow-path structure of a preferred example (Aspect 7) according to any one of Aspects 1 to 6, may further include: an on-off valve that is disposed on the upstream side from the filter and controls opening and closing of the internal flow path; a pouch-shaped member that is able to open the on-off valve when an inner space of the pouch-shaped member is pressurized and the member is inflated; a pressure regulating mechanism that pressurizes or depressurizes the defoaming route and the inner space of the pouch-shaped member; and a check valve that is disposed in the defoaming route and blocks circulation of gases to the defoaming space side. In this configuration, the check valve is maintained in a closed state during the pressurization by the pressure regulating mechanism and the on-off valve is maintained in an opened state when the inner space of the pouch-shaped member is pressurized and the member is inflated. Hence, it is possible to supply the liquid to the internal flow path of the flow-path structure via the on-off valve. On the other hand, the on-off valve is maintained in a closed state during the depressurization by the pressure regulating mechanism and when the inner space of the pouch-shaped member is depressurized and the member is deflated, and the check valve is maintained in the opened state. Hence, it is possible to effectively discharge the liquid in the defoaming space from the defoaming route. As described above, since the pressure regulating mechanism is commonly used for controlling the on-off valve and controlling the check valve, an advantage is achieved in that a configuration for controlling the on-off valve and the check valve is simplified, compared to a configuration in which the on-off valve and the check valve are controlled by separate mechanisms.
In the flow-path structure of a preferred example (Aspect 8) according to any one of Aspects 1 to 7, a surface of the filter may intersect with a surface of the first gas permeable membrane. In this configuration, an advantage is achieved in that the flow-path structure decreases in size in an in-plane direction of the first gas permeable membrane, compared to a configuration in which the surface of the filter and the surface of the first gas permeable membrane are parallel to each other.
In the flow-path structure of a preferred example (Aspect 9) according to any one of Aspects 1 to 7, a surface of the filter may be parallel to a surface of the first gas permeable membrane. In this configuration, an advantage is achieved in that the flow-path structure decreases in size in a direction orthogonal to the first gas permeable membrane, compared to a configuration in which the surface of the filter and the surface of the first gas permeable membrane intersect with each other.
In the flow-path structure of a preferred example (Aspect 10) according to any one of Aspects 1 to 9, the filter and the first gas permeable membrane may be disposed in a common member. In this configuration, since the filter and the first gas permeable membrane are disposed at positions closer to each other, an advantage is achieved in that it is possible to efficiently discharge the bubbles through the first gas permeable membrane, after the bubbles pass through the filter.
In the flow-path structure of a preferred example (Aspect 11) according to any one of Aspects 1 to 10, the storage space may be positioned right below a space in which the filter is disposed, and the first gas permeable membrane may configure a wall surface of the storage space. In this configuration, since the filter and the first gas permeable membrane are disposed at positions closer to each other, an advantage is achieved in that it is possible to efficiently discharge the bubbles through the first gas permeable membrane, after the bubbles pass through the filter.
According to another preferred Aspect (Aspect 12) of the invention, there is provided a liquid ejecting head including: the flow-path structure according to any one of Aspects 1 to 11; and a liquid ejecting portion that ejects, from nozzles, liquids which are supplied from the flow-path structure. In this configuration, the filter and the first gas permeable membrane can be disposed at the positions closer to each other inside the flow-path structure. Hence, an advantage is achieved in that it is possible to efficiently discharge the bubbles through the first gas permeable membrane, after the bubbles pass through the filter.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
As illustrated in
The liquid ejecting apparatus 100 of the first embodiment includes a moving mechanism 26. The moving mechanism 26 causes the liquid ejecting head 24 to reciprocate in an X direction, under the control by the control unit 20. The X direction in which the liquid ejecting head 24 reciprocates is a direction intersecting with (commonly, orthogonal to) the Y direction in which the medium 12 is transported. The moving mechanism 26 of the first embodiment includes a transport member 262 and a transport belt 264. The transport member 262 has a substantially box-shaped structure (carriage) that supports the liquid ejecting head 24 and is fixed to the transport belt 264. The transport belt 264 is an endless belt looped in the X direction. The transport belt 264 rotates under the control of the control unit 20 and thereby the liquid ejecting head 24 reciprocates along with the transport member 262 in the X direction. Note that it is possible to mount the liquid container 14 along with the liquid ejecting head 24 on the transport member 262.
The liquid ejecting head 24 ejects, to the medium 12, inks supplied from the liquid container 14, under the control by the control unit 20. The liquid ejecting head 24 ejects the inks to the medium 12 within a period in which the transport mechanism 22 transports the medium 12 and the moving mechanism 26 transports the liquid ejecting head 24. In this manner, a desired image is formed on the medium 12. In the following description, a direction perpendicular to an X-Y plane is referred to as a Z direction. The inks ejected from the liquid ejecting head 24 travel on a positive side of the Z direction and land on a front surface of the medium 12.
As illustrated in
The liquid ejecting portion 44 of the liquid ejecting unit 40 ejects inks from a plurality of nozzles. The flow-path unit 42 has a structure inside which a flow path through which an ink via the value mechanism unit 41 is supplied to the liquid ejecting portion 44 is formed. A connecting portion 384, which electrically connects the liquid ejecting unit 40 to the drive substrate 326 of the connecting unit 32, is disposed on the top surface of the liquid ejecting unit 40 (specifically, on the top surface of the flow-path unit 42). The linking unit 50 has a structure through which the liquid ejecting unit 40 is linked to the second support member 34. The transmission line 56 in
The first relay member 52 has a structure fixed to the liquid ejecting unit 40, and includes an accommodating member 522 and a wiring substrate 524 (an example of a second wiring substrate). The accommodating member 522 is a substantially box-shaped housing. As illustrated in
The second relay member 54 has a structure for fixing the liquid ejecting module 38 to the second support member 34 and for electrically connecting the liquid ejecting module to the drive substrate 326, and includes an attaching substrate 542 and a wiring substrate 544 (an example of a first wiring substrate). The attaching substrate 542 is a plate-shaped member that is fixed to the second support member 34. As illustrated in
As illustrated in
The wiring substrate 544 is a plate-shaped member fixed to a front surface of the attaching substrate 542 on a side opposite to the first relay member 52. A connecting portion 546 (an example of a first connecting portion) is disposed on a front surface of the wiring substrate 544 on the connecting unit 32 side (negative side in the Z direction). In other words, the connecting portion 546 is fixed to the second support member 34 via the wiring substrate 544 and the attaching substrate 542. The connecting portion 546 is a connector (board to board connector) for an electrical connection. Specifically, in a state in which the second support member 34 is fixed to the connecting unit 32, the connecting portion 546 of the wiring substrate 544 is detachably linked to the connecting portion 328 of the connecting unit 32. In other words, the connecting portion 328 of the connecting unit 32 is attachable to and detachable from the connecting portion 546 through a side (negative side in the Z direction) opposite to the liquid ejecting unit 40.
As illustrated in
As understood in the above description, the drive substrate 326 of the connecting unit 32 is electrically connected to the connecting portion 384 of the liquid ejecting unit 40 via the connecting portion 328, the connecting portion 546, the wiring substrate 544, the transmission line 56, the wiring substrate 524, and the connecting portion 526. Hence, a power-supply voltage and an electrical signal (drive signal and control signal) generated in the drive substrate 326 are supplied to the liquid ejecting unit 40 via the connecting portion 328, the connecting portion 546, the transmission line 56, and the connecting portion 526.
For example, in a case where the connecting portions 546 are positioned depending on relative relationships between the plurality of connecting portions 546, and the liquid ejecting units 40 are positioned depending on relative relationships between the plurality of liquid ejecting units 40, a positional error can be produced between the connecting portion 546 and the liquid ejecting unit 40. In the first embodiment, since the transmission line 56 is a flexible member so as to be easily deformed, the deformation of the transmission line 56 absorbs the positional error between the connecting portion 546 and the liquid ejecting unit 40. In other words, the transmission line 56 of the first embodiment functions as a connecting member that links the connecting portion 546 to the liquid ejecting unit 40 so as to absorb the positional error between the connecting portion 546 and the liquid ejecting unit 40.
In the configuration described above, in a process of attaching and detaching the connecting portion 328 of the connecting unit 32 to and from the connecting portion 546, a stress acting on the liquid ejecting unit 40 from the connecting portion 546 is reduced. Hence, without consideration of the stress acting on the liquid ejecting unit 40 (eventually, a positional shift of the liquid ejecting unit 40) from the connecting portion 546, it is possible to easily assemble or disassemble the liquid ejecting head 24. In the first embodiment, since the transmission line 56 is bent between the connecting portion 546 and the liquid ejecting unit 40, the following effect is remarkably achieved. It is possible to absorb the positional error between the connecting portion 546 and the liquid ejecting unit 40.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As understood in
An engaging hole hA is formed in the projecting portion 446 of each of the liquid ejecting portion 44, and an engaging hole hB is formed with a through-hole, into which the fastener TC2 is inserted, in the overhang 444. The engaging hole hA and the engaging hole hB are through-holes (an example of a positioning portion) that engage with protrusions disposed on the front surface of the first support member 242. The protrusions on the front surface of the first support member 242 engage with the engaging hole hA and the engaging hole hB, respectively, and thereby the liquid ejecting portion 44 is reliably positioned in the X-Y plane. In other words, the liquid ejecting portion 44 is positioned in the first support member 242. As illustrated in
As described above, in the first embodiment, since the beam-shaped portion 62 is formed between two openings 60 adjacent in the Y direction, the following advantage is achieved. It is possible to decrease the size of the first support member 242 in the X direction. In addition, in the first embodiment, since the intermediate portion 623 is formed in the beam-shaped portion 62, it is possible to maintain a mechanical strength of the first support member 242, compared to a configuration (configuration in which the beam-shaped portion 62 is not formed) in which the openings 60, through which the ejection surfaces J of the liquid ejecting portions 44 are exposed, are continuous over the plurality of liquid ejecting portions 44. Incidentally, in a configuration (hereinafter, referred to as a “comparative example”) in which the second region P2 and the third region P3 of the ejection surface J pass through the center line y, the liquid ejecting portions 44 need to be arranged at different positions in the X direction, as illustrated in
As illustrated in
In Step ST3 after Step ST1 and Step ST2 are performed, in each of the plurality of liquid ejecting modules 38, the liquid ejecting module 38 is inserted into the opening 346 of the second support member 34 from the side opposite to the first support member 242, and the liquid ejecting unit 40 is fixed to the first support member 242 by using the fastener TC1 and the fastener TC2 (ST3). In the process of inserting the liquid ejecting module 38 into the opening 346 and causing the liquid ejecting module to approach the first support member 242, the valve mechanism unit 41 and the distribution flow path 36 communicate with each other. In Step ST4 after Step St3 is performed, in each of the plurality of liquid ejecting modules 38, the second relay member 54 of the linking unit 50 is fixed to the second support member 34 by using the fastener TB. Note that it is possible to perform Step ST4 before Step ST3 is performed.
In Step ST5 after Step ST3 and Step ST4 are performed, the connecting units 32 are caused to approach the liquid ejecting modules 38 from the side (negative side in the Z direction) opposite to the liquid ejecting unit 40 with the linking unit 50 interposed therebetween. In the plurality of liquid ejecting modules 38, the connecting portions 546 and the connecting portions 328 of the connecting unit 32 are detachably connected to each other in a collective manner.
Through Steps (ST1 to ST5) above, one assembly 244 including the connecting unit 32, the second support member 34, the distribution flow path 36, and the plurality of liquid ejecting modules 38 is installed in the first support member 242. The same steps are repeated and the plurality of assemblies 244 are fixed to the first support member 242. In this manner, the liquid ejecting head 24 in
As understood in the above description, Step ST3 is the process of fixing the liquid ejecting unit 40 to the first support member 242, and Step ST4 is the process of fixing the linking unit 50 to the second support member 34. In addition, Step ST 5 is the process of causing the connecting unit 32 to approach the plurality of liquid ejecting modules 38, and thereby detachably connecting the connecting portion 546 and the connecting portion 328. However, the method for manufacturing the liquid ejecting head 24 is not limited to the method described above.
A specific configuration of the liquid ejecting unit 40 described above is described.
As illustrated in
An opening 481A, a diverging flow path (narrowed flow path) 481B, and a communicating flow path 481C are formed in the flow-path substrate 481. The diverging flow path 481B and the communicating flow path 481C are through-holes formed for each nozzle N, and the opening 481A is an opening that is continuous over the plurality of nozzles N. The shock-absorbing plate 488 is a flat plate (compliance substrate) is disposed on a front surface of the flow-path substrate 481 on a side opposite to the pressure-chamber substrate 482 and closes the opening 481A. The shock-absorbing plate 488 absorbs a pressure change in the opening 481A.
A common liquid chamber (reservoir) SR that communicates with the opening 481A of the flow-path substrate 481 is formed in the housing portion 485. The common liquid chamber SR is a space that stores an ink that is supplied to the plurality of nozzles N which configure one of the first array G1 or the second array G2, and that is continuous over the plurality of nozzles N. An inlet Rin, through which an ink supplied from an upstream side flows in, is formed in a common liquid chamber SR.
An opening 482A is formed in the pressure-chamber substrate 482 for each nozzle N. The vibration plate 483 is an elastically deformable flat plate disposed on a front surface of the pressure-chamber substrate 482 on a side opposite to the flow-path substrate 481. A space interposed between the vibration plate 483 and the flow-path substrate 481 on the inner side of each of the openings 482A of the pressure-chamber substrate 482 functions as a pressure chamber (cavity) SC that is filled with an ink which is supplied from the common liquid chamber SR via the diverging flow path 481B. The pressure chambers SC communicate with the nozzles N via the communicating flow path 481C of the flow-path substrate 481.
The piezoelectric element 484 is formed for each nozzle N on a front surface of the vibration plate 483 on a side opposite to the pressure-chamber substrate 482. The piezoelectric elements 484 are drive elements in which a piezoelectric body is interposed between electrodes that face each other. When the piezoelectric element 484 is deformed in response to the supply of the drive signal, and thereby the vibration plate 483 vibrates, a pressure in the pressure chamber SC changes, and the ink in the pressure chamber SC is ejected through the nozzle N. The seal member 486 protects the plurality of piezoelectric elements 484.
The valve body 722 of the first embodiment includes a base portion 725, a valve shaft 726, and a seal portion (seal) 727. The valve shaft 726 projects vertically from a front surface of the base portion 725, and the annular seal portion 727 that surrounds the valve shaft 726 in a plan view is disposed on the front surface of the base portion 725. The valve body 722 is disposed in the space R1 in a state in which the valve shaft 726 is inserted into the communicating hole HA, and the valve body is biased to the valve seat 721 side by the spring 724. A gap is formed between an outer circumferential surface of the valve shaft 726 and an inner circumferential surface of the communicating hole HA.
As illustrated in
In a case where the pressure in the space R2 is maintained within a predetermined range in the state in which the pouch-shaped member 73 is deflated, the spring 724 biases the valve body 722, and thereby the seal portion 727 comes into close contact with the front surface of the valve seat 721. Hence, the space R1 is blocked from the space R2. On the other hand, when the pressure in the space R2 is reduced to be lower than a predetermined threshold value due to ejection of the ink by the liquid ejecting portion 44 or suction of the ink from the outside, the movable membrane 71 is shifted to the valve seat 721 side, and thereby the pressure receiving plate 723 presses the valve shaft 726. Then, the valve body 722 moves against the bias by the spring 724, and thereby the seal portion 727 is separated from the valve seat 721. Hence, the space R1 and the space R2 communicate with each other via the communicating hole HA.
In addition, when the pressurization by the pressure regulating mechanism 18 causes the pouch-shaped member 73 to be inflated, the pouch-shaped member 73 performs pressing and the movable membrane 71 is shifted to the valve seat 721. Hence, the pressing by the pressure receiving plate 723 causes the valve body 722 to move and the on-off valve B[1] is opened. In other words, regardless of whether the pressure in the space R2 is high or low, the pressurization by the pressure regulating mechanism 18 forces the on-off valve B[1] to be opened.
As illustrated in
The filter F[1] is disposed across the internal flow path for supplying the inks to the liquid ejecting portion 44, and collects bubbles or foreign substances mixed in the inks. Specifically, the filter F[1] is disposed, and thereby a space RF1 and a space RF2 are partitioned. The space RF1 on the upstream side communicates with the space R2 of the valve mechanism unit 41 and the space RF2 on the downstream side communicates with the vertical space RV.
A gas permeable membrane MC (an example of a second gas permeable membrane) is interposed between the space RF1 and the defoaming space Q. Specifically, a ceiling surface of the space RF1 is configured of the gas permeable membrane MC. The gas permeable membrane MC is a membrane (gas-liquid separating membrane) having a gas permeability through which gases (air) are permeable, but liquids such as ink are not permeable, and, for example, is formed of a known polymer material. The bubbles collected by the filter F[1] rise due to the buoyancy, reach the ceiling surface of the space RF1, are permeable through the gas permeable membrane MC, and are discharged to the defoaming space Q. In other words, the bubbles mixed in the inks are separated.
The vertical space RV is a space in which the inks stay temporarily. The vertical space RV of the first embodiment is provided with an inlet Vin through which the inks flow in from the space RF2 after passing through the filter F[1] and an outlet Vout through which the inks flow out to the nozzles N. In other words, the ink in the space RF2 flows in to the vertical space RV via the inlet Vin and the ink in the vertical space RV flows to the liquid ejecting portion 44 (the common liquid chamber SR) via the outlet Vout. As illustrated in
A gas permeable membrane MA (an example of a first gas permeable membrane) is interposed between the vertical space RV and the defoaming space Q. In other words, the filter F[1] and the gas permeable membrane MA are disposed in a common member (that is, the flow-path unit 42 that configures the flow-path structure). In other words, the gas permeable membrane MA configures a wall surface of the vertical space RV (an example of a storage space) that positioned right below the space RF2 in which the filter F[1] is disposed. Specifically, a ceiling surface of the vertical space RV is configured of the gas permeable membrane MA. Hence, a surface (collecting surface) of the filter F[1] and a surface of the gas permeable membrane MA intersect with each other. Specifically, the surface of the filter F[1] is parallel to the vertical direction; however, the surface of the gas permeable membrane MA is perpendicular to the vertical direction (parallel to a horizontal direction). The gas permeable membrane MA is a membrane having the same gas permeability as the gas permeable membrane MC described above. Hence, bubbles passing through the filter F[1] and entering the vertical space RV rise due to the buoyancy, are permeable through the gas permeable membrane MA of the ceiling surface of the vertical space RV, and are discharged to the defoaming space Q. As described above, since the inlet Vin is positioned above the outlet Vout in the vertical direction, the buoyance in the vertical space RV enables the bubbles to effectively reach the gas permeable membrane MA of the ceiling surface. In addition, since the surface (collecting surface) of the filter F[1] and a surface of the gas permeable membrane MA intersect with each other, an advantage is achieved in that the flow-path unit 42 decreases in size in an in-plane direction of the gas permeable membrane MA, compared to a configuration in which the filter F[1] and the first gas permeable membrane MA are disposed to be parallel to each other (for example, a configuration in
As illustrated in
In the first embodiment, the filter F[1] and the gas permeable membrane MA are disposed in the flow-path structure (the flow-path unit 42). In addition, the gas permeable membrane MA is disposed in the vertical space RV right below the space RF[2] in which the filter F[1] is disposed. As understood in the above description, the filter F[1] and the gas permeable membrane MA are disposed at positions closer to each other. Hence, an advantage is achieved in that it is possible to efficiently discharge, through the gas permeable membrane MA, the bubbles divided through the filter F[1].
As described above, the inlet Rin, through which the ink supplied from the outlet Vout of the vertical space RV flows in, is formed in the common liquid chamber SR of the liquid ejecting portion 44. In other words, the ink flowing out from the outlet Vout of the vertical space RV flows into the common liquid chamber SR via the inlet Rin and is supplied to the pressure chambers SC via the openings 481A. In addition, a discharge port Rout is formed in the common liquid chamber SR of the first embodiment. The discharge port Rout is a flow path formed in a ceiling surface 49 of the common liquid chamber SR. As illustrated in
A gas permeable membrane MB (an example of the first gas permeable membrane) is interposed between the common liquid chamber SR and the defoaming space Q. The gas permeable membrane MB is a membrane having the same gas permeability as the gas permeable membrane MA and the gas permeable membrane MC. Hence, the bubbles approaching the discharge port Rout from the common liquid chamber SR rise due to the buoyancy, are permeable through the gas permeable membrane MB, and are discharged to the defoaming space Q. As described above, since the bubbles in the common liquid chamber SR are guided to the discharge port Rout along the ceiling surface 49, it is possible to effectively discharge the bubbles in the common liquid chamber SR, for example, compared to a configuration in which the ceiling surface 49 of the common liquid chamber SR is horizontal. It is possible to form the gas permeable membrane MA, the gas permeable membrane MB, and the gas permeable membrane MC of a single membrane.
As described above, in the first embodiment, the gas permeable membrane MA is interposed between the vertical space RV and the defoaming space Q, the gas permeable membrane MB is interposed between the common liquid chamber SR and the defoaming space Q, and the gas permeable membrane MC is interposed between the space RF1 and the defoaming space Q. In other words, bubbles that permeate through all of the gas permeable membrane MA, the gas permeable membrane MB, and the gas permeable membrane MC reach the common defoaming space Q. Hence, an advantage is achieved in that the structure for discharging the bubbles is simplified, compared to a configuration in which bubbles extracted from portions of the liquid ejecting unit 40 are supplied to separate spaces. Note that, when a flow rate of the ink circulating through the internal flow path changes, a difference in pressure loss between the upstream side and the downstream side from the filter F[1] changes. Therefore, an amount of bubbles, which the filter F[1] can collect, changes. In the first embodiment, the bubbles are discharged to the defoaming space Q via both of the gas permeable membrane MA and the gas permeable membrane MB. Hence, an advantage is achieved in that it is possible to effectively discharge the bubbles to the defoaming space Q, regardless of the change in the flow rate in the internal flow path.
As illustrated in
The defoaming route 75 of the first embodiment is connected to a route that connects the pressure regulating mechanism 18 and the control chamber RC of the valve mechanism unit 41. In other words, two systems diverge from the route connected to the pressure regulating mechanism 18. One is connected to the control chamber RC and the other is connected to the defoaming route 75.
As illustrated in
An end portion of the discharge route 76 on the side opposite to the liquid ejecting unit 40 is connected to the closing valve 78. The closing valve 78 may be positioned at any position, and a configuration in which the closing valve 78 is disposed in the distribution flow path 36 is illustrated in
An operation of the liquid ejecting unit 40 is described with a focus on the discharge of the bubbles from the internal flow path. As illustrated in
In the state described above, the liquid pressure-feeding mechanism 16 feeds the ink stored in the liquid container 14 to the internal flow path of the liquid ejecting unit 40. Specifically, the ink pressurized and sent from the liquid pressure-feeding mechanism 16 is supplied to the vertical space RV via the on-off valve B[1] which is in an opened state, and is supplied to the common liquid chamber SR and the pressure chambers SC from the vertical space RV. Since the closing valve 78 is opened as described above, the air, which is present in the internal flow path before the initial filling is performed, is discharged to the outside of the apparatus through the discharge route 76 and the closing valve 78 at the time of filling the internal flow path and the discharge route 76 with the inks. Hence, the entire internal flow path including the common liquid chamber SR and the pressure chambers SC of the liquid ejecting unit 40 is filled with the inks, and an operation of the piezoelectric element 484 enables the inks to be ejected from the nozzles N. As described above, in the first embodiment, since the closing valve 78 is opened when the liquid pressure-feeding mechanism 16 feeds the inks to the liquid ejecting unit 40, it is possible to efficiently fill the internal flow path of the liquid ejecting unit 40 with the inks. When the initial filling described above is completed, the pressurizing operation by the pressure regulating mechanism 18 is stopped and the closing valve 78 is closed.
As illustrated in
The air staying in the defoaming space Q in the operation state illustrated in
When the inside of the defoaming route 75 depressurizes, the valve body 742 of the check valve 74 is separated from the valve seat 741 against the spring 743, and the defoaming space Q and the defoaming route 75 communicate with each other via the communicating hole HB. Hence, the air in the defoaming space Q is discharged to the outside of the apparatus via the defoaming route 75. On the other hand, the pouch-shaped member 73 is deflated due to the depressurization of the inner space; however, the on-off valve B[1] is maintained in the closed state because there is no influence on the pressure in the control chamber RC (eventually, the movable membrane 71).
As described above, in the first embodiment, since the pressure regulating mechanism 18 is commonly used for opening and closing the on-off valve B[1] and opening and closing the check valve 74, an advantage is achieved in that a configuration for controlling the on-off valve B[1] and the check valve 74 is simplified, compared to a configuration in which controlling the on-off valve B[1] and the check valve 74 are controlled by separate mechanisms.
A specific configuration of the closing valve 78 in the first embodiment is described.
The seal portion 783 is an annular member formed of an elastic material such as rubber, and is disposed on one end side of the inner space of the communicating tube 781 so to be concentric with the corresponding communicating tube 781. The moving member 782 is movable on the inner side of the communicating tube 781 in a direction of a central axis of the corresponding communicating tube 781, and comes into close contact with the seal portion 783 with bias from the spring 784, as illustrated in
In order to cause the moving member 782 of the closing valve 78 to move in the stage of the initial filling illustrated in
In the stage of the initial filling, the inserting portion 82 of the opening valve unit 80 is inserted into the communicating tube 781 from the opening 785 as illustrated in
As described above with reference to
In the first embodiment, since the seal portion 783 seals the gap between the outer circumferential surface of the opening valve unit 80 and the inner circumferential surface of the discharge route 76 (inner circumferential surface of the communicating tube 781), it is possible to reduce a possibility that the ink will leak via the gap between the outer circumferential surface of the opening valve unit 80 and the inner circumferential surface of the discharge route 76. In addition, in the first embodiment, the seal portion 783 is commonly used to seal the gap between the outer circumferential surface of the opening valve unit 80 and the inner circumferential surface of the discharge route 76 and to seal the gap between the moving member 782 and the inner circumferential surface of the discharge route 76. Hence, an advantage is achieved in that a structure of the closing valve 78 is simplified, compared to a configuration of using separate members for both cases of the sealing.
The second embodiment of the invention is described. Note that elements having the same effects or functions in configurations which will be described below as those in the first embodiment are assigned with the same reference signs used in the description of the first embodiment, and thus detailed descriptions thereof are appropriately omitted.
In the configuration in which the transmission line 56 is joined to the front surface thereof on the side opposite to the connecting portion 546 or the connecting portion 526, a conduction hole (via hole) that electrically connects the connecting portion 546 and the transmission line 56 needs to be formed in the wiring substrate 544, and a conduction hole (via hole) that electrically connects the connecting portion 526 and the transmission line 56 needs to be formed in the wiring substrate 524. In the second embodiment, since the one end of the transmission line 56 is joined to the front surface of the wiring substrate 544 on the connecting portion 546 side, and the other end of the transmission line 56 is joined to the front surface of the wiring substrate 524 on the connecting portion 526 side, an advantage is achieved in that there is no need to form the conduction hole reaching both surfaces of the wiring substrate 544 and the wiring substrate 524.
As understood in the above description, the transmission line 56 of the first embodiment and the second embodiment and the connecting portion 58 of the third embodiment are disposed between the connecting portion 546 and the liquid ejecting unit 40 so as to absorb the positional error between the connecting portion 546 and the liquid ejecting unit 40, and are collectively referred to as a connecting member that connects the connecting portion 546 and the liquid ejecting unit 40.
In the process of the initial filling, the control unit 20 of the fourth embodiment controls the feeding of the ink by the liquid pressure-feeding mechanism 16 in response to a detection result by the liquid surface sensor 92. Specifically, in a case where the liquid surface detected by the liquid surface sensor 92 is lower than a predetermined reference position, the liquid pressure-feeding mechanism 16 continues to feed the inks to the liquid ejecting unit 40. On the other hand, in a case where the liquid surface detected by the liquid surface sensor 92 is higher than the reference position, the liquid pressure-feeding mechanism 16 stops feeding the inks to the liquid ejecting unit 40.
In the fourth embodiment, since the feed of the ink by the liquid pressure-feeding mechanism 16 is controlled in response to the result of the liquid surface in the communicating flow path 822 which is detected by the liquid surface sensor 92, it is possible to reduce an occurrence of excessive supply of the inks to the liquid ejecting unit 40.
In the fourth embodiment, the configuration in which the operation of the liquid pressure-feeding mechanism 16 is controlled in response to the detection result of the liquid surface in the communicating flow path 822 is described. In the process of the initial filling illustrated in
In the fifth embodiment, since the feeding of the ink by the liquid pressure-feeding mechanism 16 is controlled in response to the detection result of the ink discharged from the nozzles of the liquid ejecting unit 40, it is possible to reduce an occurrence of the excessive supply of the inks to the liquid ejecting unit 40.
The embodiments described above can be modified in various ways. Specific modification examples are described as follows. Two or more modification examples arbitrarily selected from the following examples can be appropriately combined within a range in which the embodiments are compatible with each other.
(1) In addition to the discharge of the bubbles via the defoaming route 75 and the discharge route 76, the inks in the internal flow path of the liquid ejecting head 24 is suctioned from the nozzles N side, and thereby it is possible to discharge the bubbles from the nozzles N. Specifically, the ejection surface J is covered with a cap in an air-tight manner, a space between the ejection surface J and the cap depressurizes, and thereby the bubbles are discharged along with the inks from the nozzles N. The bubbles existing in the internal flow path of a flow-path structure configured to include the valve mechanism unit 41, the flow-path unit 42, and the housing portion 485 of the liquid ejecting portion 44 are effectively discharged via the defoaming route 75 and the discharge route 76 described in the embodiments described above, and the bubbles existing in the flow paths of the liquid ejecting portion 44 from the diverging flow path 481B to the nozzles N are effectively discharged through the suction from the nozzles N.
(2) In the embodiments described above, the configuration in which the ejection surface J includes the first region P1, the second region P2, and the third region P3 is described; however, one of the second region P2 or the third region P3 may be omitted. In addition, in the embodiments described above, the configuration in which the second region P2 and the third region P3 are positioned on the opposite sides with the center line y interposed therebetween is described; however, it is possible to position the second region P2 and the third region P3 on the same side with respect to the center line y.
(3) The shape of the beam-shaped portion 62 (or the shape of the opening 60) in the first support member 242 is not limited to the shape employed in the embodiments described above. For example, in the embodiments described above, the beam-shaped portion 62 having the shape formed by connecting the first support portion 621, the second support portion 622, and the intermediate portion 623, to each other is described; however, it is possible to form, in the first support member 242, the beam-shaped portion 62 having a shape in which the intermediate portion 623 is omitted (a shape in which the first support portion 621 and the second support portion 622 are separated from each other).
(4) In the embodiments described above, a serial type liquid ejecting apparatus 100 in which the transport member 262, on which the liquid ejecting head 24 is mounted, moves in the X direction is described; however, the invention can be applied to a line type liquid ejecting apparatus in which the plurality of nozzles N of the liquid ejecting head 24 are arranged over the entire width of the medium 12. In the line type liquid ejecting apparatus, the moving mechanism 26 employed in the embodiments described above can be omitted.
(5) The element (drive element) that applies the pressure to the inside of the pressure chamber SC is not limited to the piezoelectric element 484 employed in the embodiments described above. For example, it is also possible to use, as the drive element, a heating element that generates bubbles inside the pressure chamber SC through heating and changes the pressure. As understood in the above example, the drive element is collectively described as an element for ejecting the liquids (usually, element that applies pressure to the inside of the pressure chamber SC), regardless of an operation method (piezoelectric method/heating method) or a specific configuration.
(6) In the embodiments described above, the connecting portions (328, 384, 526, and 546) that are used for electrically connecting are employed; however, the invention can also be applied to a connecting portion for connecting flow paths through which the liquids such as inks circulates. In other words, the connecting member in the invention includes an element that connects the flow path of the first connecting portion and the flow path of the liquid ejecting unit (for example, a tube formed of an elastic material), in addition to the element (for example, the transmission line 56) that electrically connects the first connecting portion and the liquid ejecting unit.
(7) As illustrated in
(8) In the embodiments described above, the configuration, in which the surface of the filter F[1] and the surface of the first gas permeable membrane MA intersect with each other, is described; however, as illustrated in
(9) In the embodiments described above, the gas permeable membranes (MA, MB, and MC) separate from the members (hereinafter, referred to as flow-path forming members”) that configure the internal flow path of the flow-path structure are employed; however, it is possible to integrally form the gas permeable membrane with the flow-path forming members. Specifically, a portion of the flow-path forming member which is in contact with the defoaming space Q is molded to be sufficiently thin, and thereby it is possible to use the portion as the gas permeable membranes (MA, MB, and MC). In other words, when the region (wall surface) of the flow-path forming member which is in contact with the defoaming space Q is configured to allow the gases to permeate, compared to a region which is not in contact with the defoaming space Q, it is possible to use, as the gas permeable membranes (MA, MB, and MC), the region which is in contact with the defoaming space Q. Similar to the gas permeable membrane 844, it is possible to integrally form the portion with the opening valve unit 80.
(10) In the embodiments described above, the valve mechanism unit 41, the flow-path unit 42, and the housing portion 485 of the liquid ejecting portion 44 are described as examples of the flow-path structure; however, it is possible to consider the entirety or a part of the liquid ejecting apparatus 100 as the flow-path structure. In other words, the flow-path structure is collectively described as a structure including the internal flow path through which the liquid that is supplied to the nozzles N is circulated.
(11) In the embodiments described above, the configuration, in which the check valve 74 is disposed in the flow-path unit 42, is described; however, the position of the check valve 74 is not limited thereto. For example, it is possible to dispose the check valve 74 inside the liquid ejecting portion 44 or the distribution flow path 36. In addition, a configuration, in which the check valve 74 is disposed in the transport member 262 (carriage) of the moving mechanism 26, or a configuration, in which the check valve 74 is disposed in the housing of the liquid ejecting apparatus 100, may be employed.
Number | Date | Country | Kind |
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2016-017936 | Feb 2016 | JP | national |
2016-170967 | Sep 2016 | JP | national |