Information
-
Patent Grant
-
6609638
-
Patent Number
6,609,638
-
Date Filed
Monday, July 22, 200222 years ago
-
Date Issued
Tuesday, August 26, 200321 years ago
-
Inventors
-
-
Examiners
Agents
- Keeling; Kenneth A.
- Hudson, III; James E.
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
A flow promoter to promote flow of material in a hopper or bin container comprises a body having an inlet orifice, an outlet orifice, and an arrangement of peaks, ridges, slopes and radial lobes provided at the inlet end to cooperatively create stress points in the material. An embodiment of the invention comprises a removable flow promoter that can be inserted into a container.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
Not Applicable.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
Not Applicable.
BACKGROUND OF THE INVENTION
1. Field of Invention
The invention is generally related to material hoppers and more specifically to hopper flow and discharge promoters.
2. Description of the Related Art
The prior art of the field of hopper flow and discharge promoters includes varied efforts to improve the process of unloading the contents of a hopper. Problems with the process of uniformly moving materials out of a hopper include arches, ratholes and other types of plugging.
Arches form when particles compact together and, being supported on a number of sides, become stable enough to support the weight of the material stored above. Arches interfere with or terminate material discharge from the bottom of hoppers. If and when they collapse, arches can result in a significant shift in material mass, causing an assortment of harms such as material supply surges, product flooding and equipment damage. Each particular material possesses a critical arching dimension, designated as B
C
, which typifies a span over which that the material can arch in a circular conical hopper.
One method to prevent arching is to have the opening at the bottom of the hopper larger than the given material's critical arching dimension. However, processing applications typically require some degree of controlled feed into an aperture of reduced size, limiting the extent to which the opening at the bottom may be enlarged.
Ratholes are caused by uneven lateral pressure through a mass of particles. Walls of a bin that are not sufficiently steep provide lateral support to adjacent matter, allowing this material to cling to the sides. When an opening in the bottom of the bin allows flow, the material under lesser lateral pressure flows out first, creating a tunnel through the mass of material. Typically it is the material in the center of the bin, positioned over the bottom opening that consistently flows down the rathole through the rest of the material. A replenishing supply, typically from the top, refills the rathole. This recently added material then feeds out next, before the older material along the sides. Accordingly, the fresh material going down the rathole is used while the material along the sides of the hopper ages. Materials that lose their suitability after a period of time can deteriorate while stuck on the sides of the bin to the point of being unsuitable. When they finally come loose the quality of the resulting products will be unpredictable. If the material along the sides dislodges suddenly, it can constitute a substantial shift in mass, also causing a myriad of harms, to include material supply surges, product flooding and significant equipment damage.
The required angle of wall steepness to prevent material from clinging to the sides, referred to as the release angle, is dependent on the particular characteristics of the specific material to being handled, and is referred to as θ
C
. This release angel overcomes the cohesive strength of the material and the bin wall. In conical bins, this angle can be as high as 80 degrees. Since high angles require great heights to achieve useable capacities, low angle walls of 45 degrees or less are desired. Bins with 60-degree walls are used when materials have hang-up problems. Since users are constrained by their capacity requirements and their height limitations, called headroom, product flow problems frequently occur when materials possess a high θ
C
.
The quest for increased volume, minimal height and uninterrupted flow run contrary to each other. At a set wall angle, denoted as θ, an increase in height increases volume. But volume is substantially reduced as the angle of the wall increases. The extra slope, rather that storage area, expends increased the height. This means that decreases in the wall angle, even minor ones, can make substantial increases in volume or decreases in required headroom for a specific volume.
Active and passive measures are employed to avoid flow problems. Active measures to induce smooth, complete material flow include vibratory, mechanical and matter-induced. These methods have been used individually or in combination.
Vibratory measures, as in U.S. Pat. No. 5,960,990 issued to Radosevich on Oct. 5, 1999, consist of inducing motion into the hopper structure in the attempt to prevent the material from forming stable structures. Vibration arrangements entail the initial cost of equipment and maintenance of equipment excessive wear by the vibratory process. Manual vibration is sometimes induced by hammering on the outside of the hopper.
Mechanical means primarily consist of paddles, as in U.S. Pat. No. 4,399,931 issued to Maddalena on Aug. 23, 1983, scrapers, as in U.S. Pat. No. 4,129,233 issued to Schmader on Dec. 12, 1978, or structures internal to the hopper, as in U.S. Pat. No. 5,960,990 issued to Radosevich on Oct. 5, 1999.
Matter-inducers, typically using air or some suitable fluid, introduce matter into the hopper with varied degrees of force. Aeration pads, as in U.S. Pat. No. 6,205,931 issued to Degutis et al on Mar. 27, 2001, positioned along the sides of the hopper add air to the material, fluidizing the layer along the side of the hopper, reducing the friction and promoting flow. Forceful air or fluid systems, as disclosed in U.S. Pat. No. 5,628,873 issued to Johanson et al on May 13, 1997, blast the material off the sides or over-pressure the entire hopper, jarring the material out of its stable position.
Passive measures include altering the design of the hopper and controlling the temperature and moisture content of the material. The primary passive measure used in the field is to contour the interior interface of the hopper so as to deny a support structure upon which the material can settle or adhere. The result is a variety of exotically shaped bins, with multiple vertical sections. A prominent example of such designs is U.S. Pat. No. 4,958,741 issued to Johanson on Sep. 25, 1990, which employs multiple structural sections of successively smaller diameter, possessing alternating round and oval openings. These methods have reduced material flow problems. Such units require wall slopes steep enough to cause flow at the hopper walls.
It would be an improvement to the art to provide for a hopper design that incorporates mass flow characteristics and arch breaking configurations in order to maximize capacity in a low-profile design.
The circumference of the outlet orifice is typically an impediment to flow from a hopper, as the outlet orifice is the most constrained point in a hopper. It would also therefore be an improvement to the art for a design to provide a mass flow arch breaking outlet configuration promoting terminal uniform first-in/first-out (“FIFO”) flow of material from a hopper, as well as improving the ratio of hopper volume to outlet size.
BRIEF SUMMARY OF THE INVENTION
This invention is a flow promoter for use in material storage or process hoppers for either or both the main body of the hopper and the terminal outlet region of a hopper. The flow promoter can serve as the hopper or outlet housing, or be adapted as a lining component, inserted into existing devices.
This invention provides a flow promoter that induces flow of stored material over a relatively broad area in relation to outlet orifice area. Such induction is provided by a unique surface structure and a plurality of peaks and valleys at the inlet of the flow promoter, which surface, peaks and valleys cooperate to induce flow. Particularly, the flow promoter comprises a central cavity core with a plurality of tapered radial lobes. The flow promoter is generally tapered from the inlet end outer circumference toward the central cavity core and the outlet orifice. A plurality of peaks and valleys angularly spaced on the inlet end, between the radial lobes, create angular stress points, breaking up the uniform downward force pattern of the material, and diverting the material toward different sections of the flow promoter configuration.
Accordingly, the objects of my invention are to provide, inter alia, a hopper interface that:
Promotes and supports mass flow in the contained material;
Limits formation of ratholes and arches; and
Provides containment and discharge of a large volume of material with minimal structural height.
Decrease the required outlet orifice size with minimal structural height.
Other objects of my invention will become evident throughout the reading of this application.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a top view of a flow promoter embodiment of the invention.
FIG. 1A
is a top view of circumferential flow forces acting within the flow promoter of FIG.
1
.
FIG. 2
is a cross-sectional side view of the flow promoter of
FIG. 1
, cut at line
2
—
2
.
FIG. 2A
is a cross-sectional side view of the flow forces acting within the flow promoter of
FIG. 1
, cut at line
2
—
2
.
FIG. 3
is a cross-sectional side view of the flow promoter of
FIG. 1
, cut at line
3
—
3
.
FIG. 3A
is a cross-sectional side view of the flow forces acting within the flow promoter of
FIG. 1
, cut at line
3
—
3
.
FIG. 4
is a bottom view of a flow promoter embodiment of the invention.
FIG. 5
is a cross-sectional side view of a liner embodiment of a flow promoter similar to that of
FIG. 1
, cut at line
2
—
2
.
FIG. 6
is a cross-sectional side view of a liner embodiment of the flow promoter similar to that of
FIG. 1
, cut at line
3
—
3
.
FIG. 7
is a top view of circumferential flow forces acting within a prior art circular flow device.
DESCRIPTION OF THE INVENTION
The current invention is a flow promoter
100
, shown in
FIGS. 1-4
, which structurally promotes the flow of material contained in a hopper out a discharge outlet orifice
22
. Flow promoter
100
can be embodied in the hopper, or as a component of the hopper flow system, such as a lower segment or an outlet aperture. The device can be constructed out of various materials that possess a surface of adhesion-reducing materials, such as polished stainless steel and ultra-high molecular weight plastic. Compatibility with the specific material handled should also be considered. The chosen construction material may affect the exterior dimensions and greater wall thickness may increase the actual operational body height
106
.
The body
102
of the exemplary flow promoter
100
, in
FIGS. 1-4
, is a single-segment apparatus with an inlet end
10
and an outlet end
20
. In the exemplary embodiment, inlet end
10
has a circular outer edge
14
, defining an inlet end perimeter. In the exemplary embodiment, a cavity
30
runs the length of body
102
, from inlet end
10
to outlet end
20
. Cavity
30
has a cylindrical cavity core
32
, oriented along cavity core axis
34
. Four (4) tapered radial lobes
40
are oriented perpendicular to cavity core axis
34
. Cavity
30
at inlet end
10
defines an inlet orifice
12
, through which material (not shown) can enter flow promoter
100
. At outlet end
20
, cavity
30
provides an outlet orifice
22
, through which material can exit flow promoter
100
.
Radial lobes
40
are spaced around the circumference of cavity core
30
. The distances across the cavity core diameter
38
and out to the apogee
41
of a lobe
40
is the cavity lobe axis
36
. Cavity lobe axes
36
are greatest at inlet end
10
of cavity
30
. Lobes
40
intersect cavity core
32
. In the exemplary embodiment, the major lobe axis
48
spans the entire width of cavity
30
, from the lobe apogee
41
of one lobe
40
to the lobe apogee
41
of an opposing lobe
40
.
Lobe cavity walls
42
slope from inlet end
10
to outlet end
20
at lobe cavity wall angles
44
. Lobe cavity walls
42
have a steep slope at the top, near the intersection with inlet slopes
52
, with a transition to a less steep slope at outlet orifice
22
. The slope of lobe cavity wall
42
adjacent outlet orifice
22
is lobe cavity wall angle
44
, measured from a line perpendicular cavity core axis
34
.
At inlet end
10
, between adjacent radial lobes
40
, are inlet slopes
52
that ascend from lobes
40
to crest at inlet peaks
50
. The slope of these inlet slopes
52
is referred to as slope angle
53
, measured from a line perpendicular cavity core axis
34
. Each inlet peak
50
accordingly has a pair of inlet slopes
52
sloping away from each other to adjacent lobes
40
. In so doing, the two inlet slopes
52
form an inlet ridge
54
that slope from a respective inlet peak
50
to the edge of the cavity core
32
part of inlet orifice
12
. Inlet peak
50
is proximate inlet outer edge
14
, by inlet end
10
. Inlet ridge
54
slopes downwardly from inlet peak
50
toward cavity core
32
. The slope of this inlet ridge
54
is referred to as ridge angle
55
, measured from a line perpendicular cavity core axis
34
.
Referring to
FIGS. 5
,
6
and
7
, flow-promoting liner
200
comprises an alternative embodiment of the present invention. Flow-promoting liner
200
has the same internal surface characteristics of flow promoter
100
discussed above. Similar reference numbers are used for flow-promoting liner
200
as corresponding elements in flow promoter
100
. Liner body
202
may be inserted into standard shaped hoppers, such as a conical shaped concentric reducer
201
, or into a receptacle sized to receive liner body
202
. Concentric reducer
201
or other receiver provides rigid support to flow-promoting liner
200
, permitting liner body
202
to be made of materials which more lightweight, less costly or meet other requirements. Liner body
202
may be wholly comprised of material with suitable friction and compatibility characteristics for the particular material to be handled, or the surface areas of cavity
230
can be lined with the suitable material.
Liner body
202
of the exemplary flow-promoting liner
200
, in
FIGS. 5 and 6
, is a single-segment apparatus with an inlet end
210
and an outlet end
220
, with inlet end
210
having a greater cross sectional area than outlet end
220
. In the exemplary embodiment, a cavity
230
runs the length of body
202
, from inlet end
210
to outlet end
220
. Cavity
230
has a cylindrical cavity core
232
, oriented along cavity core axis
234
. Four (4) tapered radial lobes
240
are oriented perpendicular to cavity core axis
234
. Cavity
230
at inlet end
210
defines an inlet orifice
212
, through which material (not shown) can enter flow-promoting liner
200
. At outlet end
220
, cavity
230
provides an outlet orifice
222
, through which material can exit flow-promoting liner
200
.
Radial lobes
240
are spaced around the circumference of cavity core
230
. The distances across the cavity core diameter
238
and out to the apogee
241
of a lobe
240
is the cavity lobe axis
236
. Cavity lobe axes
236
are greatest at inlet end
210
of cavity
230
. Lobes
240
intersect cavity core
232
. In the exemplary embodiment, the major lobe axis
248
spans the entire width of cavity
230
, from the lobe apogee
241
of one lobe
240
to the lobe apogee
241
of an opposing lobe
240
.
Lobe cavity walls
242
slope from inlet end
210
to outlet end
220
at lobe cavity wall angles
244
. Lobe cavity walls
242
have a steep slope at the top, near the intersection with inlet slopes
252
, with a transition to a less steep slope at outlet orifice
222
. The slope of lobe cavity wall
242
adjacent outlet orifice
222
is lobe cavity wall angle
244
, measured from a line perpendicular cavity core axis
234
.
At inlet end
210
, between adjacent radial lobes
240
, are inlet slopes
252
that ascend from lobes
240
to crest at inlet peaks
250
. The slope of these inlet slopes
252
is referred to as slope angle
253
, measured from a line perpendicular cavity core axis
234
. Each inlet peak
250
accordingly has a pair of inlet slopes
252
sloping away from each other to adjacent lobes
240
. In so doing, the two inlet slopes
252
form an inlet ridge
254
that slopes from a respective inlet peak
250
to the edge of the cavity core
232
part of inlet orifice
212
. Inlet peak
250
is proximate inlet outer edge
214
, by inlet end
210
. Inlet ridge
254
slopes downwardly from inlet peak
250
toward cavity core
232
. The slope of this inlet ridge
254
is referred to as inlet ridge angle
255
, measured from a line perpendicular cavity core axis
234
.
Referring to
FIGS. 1-4
, when placed into operation, flow promoter
100
is oriented with cavity core axis
34
substantially perpendicular to the ground. This puts inlet end
10
on the top and outlet end
20
on the bottom. More generally, to take into consideration other environments, cavity core axis
34
is oriented parallel with the directional force of resting material contained in flow promoter
100
apparatus.
Material enters cavity
30
through inlet orifice
12
on inlet end
10
of flow promoter
100
. If the flow rate is light, the material immediately hits the surfaces of cavity
30
and continues down to outlet end
20
and out outlet orifice
22
.
When the material entry rate is greater than the rate material is allowed to exit outlet orifice
22
, either constrained by the capacity of outlet orifice
22
or an orifice closure (not shown), material amasses in cavity
30
. This may be required by the storage system in order to regulate the bin's output rate with some type of conventional valve, for example, a butterfly valve. The particles of material (not shown) rest against each other, the lobe cavity walls
42
, and the inlet peaks
50
, inlet slopes
52
and inlet ridges
54
. As particles of material at outlet orifice
22
exit cavity
30
, material directly surrounding the exiting particles move into their place. The lobe cavity wall angles
44
are sufficiently steep and smooth to facilitate the movement of solid material along lobe cavity walls
42
to outlet orifice
22
. The shape of cavity
30
, with its non-circular radial lobes
40
, does not provide sufficient support for the particles to form arches, which would stop the flow of material.
The required angle of steepness of lobe cavity walls
42
is affected by the required release angle, θ
C
, and critical arching diameter, B
C
, of the specific material to be handled. The area of least slope along lobe cavity walls
42
only exist along a single line in each lobe
40
, from lobe apogee
41
to outlet orifice
22
, while the balance of lobe cavity walls
42
is steeper. So unlike a standard conical bin, the flow promoter
100
can be constructed with a lobe cavity wall angle
44
of less than θ
C
and an outlet orifice
22
of less than B
C
. The decrease in the lobe cavity wall angle
44
can be in the range of up to 20 degrees, and the decrease in the outlet orifice
22
can be more than 0.5 B
C
, while still maintaining uniform first-in/first-out mass flow.
The inlet peaks
50
, inlet slopes
52
and inlet ridges
54
create the effect of having additional height for sloped lobe cavity walls
42
, because the inlet peaks
50
, inlet slopes
52
and inlet ridges
54
extend above inlet orifice
12
, into the preceding component of the storage/feed system (not shown), reducing the actual required headroom.
Greater lobe cavity wall angles
44
and inlet peaks
50
, inlet slopes
52
and inlet ridges
54
provide a greater aspect ratio of inlet orifice
12
diameter to cavity height
104
. A relatively large aspect ratio indicates the total volume of the flow promoter
100
is increased for the particular body height
106
, minimizing the device's required headroom. In a 45 degree conical bin the aspect ratio is 1, so an increase in diameter results in a corresponding direct increase in height. The variable pitch of lobe cavity walls
42
provides less lateral support to the material, allowing uninterrupted flow from less steep slopes than achievable with a conical shape.
Greater lobe cavity wall angles
44
and inlet peaks
50
, inlet slopes
52
and inlet ridges
54
also provide a greater ratio of inlet orifice
12
diameter to outlet orifice
22
diameter. A larger inlet-to-outlet diameter ratio means that the total diameter of the outlet orifice
22
is reduced more over an allowable cavity height
104
, making the device a concentric reducer. In a 45-degree conical bin the inlet-to-outlet diameter ratio is 1 to 1, but materials with a θ
C
of greater than 45 degrees will cling to the conical walls and stoppages, ratholes and arching can occur. The variable pitch of lobe cavity walls
42
provides less lateral support to the material, allowing uninterrupted flow from less steep slope than achievable with a conical shape. Therefore, the device can possess a lobe cavity wall angle
44
of 10 to 20 degrees less than θ
C
and an outlet aperture diameter less than 0.5 B
C
, and still maintain uniform first-in/first-out mass flow.
When flow promoter
100
is used in conjunction with a material supply system that provides a supply of material spanning the entire inlet end
10
, inlet peaks
50
, inlet slopes
52
and inlet ridges
54
operate to break the cohesion between particles of material and divert the flow to inlet orifice
12
. By protruding up into the incoming flow of material, inlet peaks
50
, inlet slopes
52
and inlet ridges
54
are able to interface with the flow of material with a steeper angle than can be achieved by recesses alone over the same cross sectional area.
Referring to
FIG. 7
, in the prior art conical shaped concentric reducer
201
every point around the circumference can mutually support the stress from the load of the material. Referring to
Fig. 1A
,
2
A and
3
A, the various slopes of inlet slopes
52
and lobe cavity walls
42
do not allow the particles of material to become fixed in a stationary position, but instead provide stress points.
The material approaches inlet orifice
12
at an angle generally parallel with cavity core axis
34
. The particles that strike inlet peaks
50
, inlet slopes
52
and inlet ridges
54
are deflected at varied angles, on either side of inlet ridges
54
, along the length of inlet slopes
52
. In the exemplary embodiment, incline surfaces angles
53
range from 5 to 15 degrees, meaning the incoming material is deflected at 75 to 85 degrees. The exemplary inlet ridges
54
are the area of steepest pitch. The pitches of inlet slopes
52
gradually taper between inlet peaks
50
and lobe apogees
41
. As the material reaches the interface of inlet slopes
52
and lobes
40
, the direction of the force shifts downward. Depending on where the material is along the edge of lobes
40
, the downward angle of force may range from lobe cavity wall angle
44
to 90 degrees. Referring to
FIG. 2 and 2A
, the exemplary embodiment has a short, sheer 90-degree drop along the top of lobe cavity wall
42
, adjacent to inlet slopes
52
. The downward forces follow lobe cavity wall
42
on an inward slope, which varies from 90 degrees at the cavity core
32
to lobe cavity wall angle
44
along cavity lobe axis
36
.
The material moving through flow promoter
100
is pushed inward by forces as well as downward. Referring to
Fig. 1A
, the non-circular cross-section of cavity
30
results in non-uniform lateral forces on all the material particles, thereby promoting flow of powders, such as cement, clay (bentonite, kaolin or the like), barium sulfite (also known as barite), and other materials, such as granules and crystals.
The flow promoting properties of the device make it suitable for retrofit into bin storage feed systems, which are experiencing flow output problems. There is no conflict in combining the device in prior art configurations. The properties also make the system suitable for open feed configurations, such as a hopper, bagger, or linkage to a constrained feed mechanism, such as an eductor, conveyor or rotary valve.
The foregoing description of operation of flow promoter
100
applies to alternative embodiment flow-promoting liner
200
. A particular advantage of flow-promoting liner
200
is that flow-promoting liner
200
may be inserted in a cavity or existing outlet and may be removed and replaced for maintenance or if a different surface geometries or material compatibilities are required.
Flow promoters
100
and flow-promoting liner
200
are depicted with four lobes
40
. The teachings of the present invention may be applied utilizing a greater or lesser number of lobes
40
.
The foregoing disclosure and description of the invention is illustrative and explanatory thereof. Various changes in the details of the illustrated construction may be made within the scope of the appended claims without departing from the spirit of the invention. The present invention should only be limited by the following claims and their legal equivalents.
Claims
- 1. A material flow promoter comprising:a flow promoter body having a cavity core, an inlet end, an outlet end and a central axis; said cavity core extending from said inlet end through said flow promoter body to said outlet end; said cavity core defining an outlet orifice at said outlet end; said inlet end comprising an inlet orifice and an inlet face; said cavity core and a plurality of lobes defining said inlet orifice; and said inlet face comprising a plurality of inlet ridges and a plurality of inlet slopes.
- 2. The flow promoter of claim 1 wherein:each of said inlet ridges intermediate two of said plurality of lobes; and each of said inlet slopes intermediate one of said plurality of inlet ridges and one of said plurality of lobes.
- 3. The flow promoter of claim 1 wherein:said inlet face further comprising a plurality of inlet peaks; said inlet face having an inlet outer edge; and each said inlet peaks proximate said inlet outer edge.
- 4. The flow promoter of claim 3 wherein:each of said inlet ridges extending from one of said plurality of inlet peaks to said cavity core; and each of said inlet ridges having a ridge incline from one of said plurality of inlet peaks to said cavity core.
- 5. The flow promoter of claim 2 wherein:said inlet end disposed above said outlet end; each of said ridge inclines sloping downwardly from one of said inlet peaks to said inlet orifice; and each of said inlet slopes sloping downwardly from one of said plurality of inlet ridges to one of said plurality of lobes.
- 6. The flow promoter of claim 1 wherein:each said inlet ridges defining a ridge angle from perpendicular of said central axis; and each said ridge angle in the range of 5 degrees to 10 degrees.
- 7. The flow promoter of claim 1 wherein:each said inlet slope defining a slope angle from perpendicular of said central axis; and each said slope angle in the range of 10 degrees to 20 degrees.
- 8. The flow promoter of claim 1 further comprising:a cavity wall intermediate said inlet orifice and said outlet orifice; said cavity wall comprising a plurality of lobe cavity walls; and said lobe cavity walls sloped from a lobe apogee to said outlet orifice.
- 9. The flow promoter of claim 8 wherein:each said lobe cavity walls defining lobe cavity wall slopes; said lobe cavity wall slopes defining a plurality of lobe cavity wall angles in relation to said central axis; and each said lobe cavity wall angles in the range of between 45 degrees to said central axis and parallel to said central axis.
- 10. The flow promoter of claim 1 wherein:said flow promoter comprising a flow promoter liner for removeable insertion in a liner retainer.
- 11. The flow promoter of claim 10 wherein:said liner retainer comprising a concentric reducer.
- 12. The flow promoter of claim 1 wherein:said inlet orifice larger than said outlet orifice.
- 13. A material flow promoter comprising:a flow promoter body having a cavity core, an inlet end, an outlet end and a central axis; said cavity core extending from said inlet end through said flow promoter body to said outlet end; said cavity core defining an outlet orifice at said outlet end; said inlet end comprising an inlet orifice and an inlet face; said cavity core and a plurality of lobes defining said inlet orifice; said inlet face comprising a plurality of inlet ridges, a plurality of inlet slopes and a plurality of inlet peaks; each of said inlet ridges intermediate two of said plurality of lobes; each of said inlet slopes intermediate one of said plurality of inlet ridges and one of said plurality of lobes; said inlet face having an inlet outer edge; each said inlet peaks proximate said inlet outer edge; each of said inlet ridges extending from one of said plurality of inlet peaks to said cavity core; and each of said inlet ridges having a ridge incline from one of said plurality of inlet peaks to said cavity core.
- 14. The flow promoter of claim 13 wherein:said inlet end disposed above said outlet end; each of said ridge inclines sloping downwardly from one of said inlet peaks to said inlet orifice; and each of said inlet slopes sloping downwardly from one of said plurality of inlet ridges to one of said plurality of lobes.
- 15. The flow promoter of claim 14 wherein:each said inlet ridges defining a ridge angle from perpendicular of said central axis; each said ridge angle in the range of 5 degrees to 10 degrees; each said inlet slope defining a slope angle from perpendicular of said central axis; and each said slope angle in the range of 10 degrees to 20 degrees.
- 16. The flow promoter of claim 14 further comprising:a cavity wall intermediate said inlet orifice and said outlet orifice; said cavity wall comprising a plurality of lobe cavity walls; and said lobe cavity walls sloped from a lobe apogee to said outlet orifice.
- 17. The flow promoter of claim 14 wherein:each said lobe cavity walls defining lobe cavity wall slopes; said lobe cavity wall slopes defining a plurality of lobe cavity wall angles in relation to said central axis; and each said lobe cavity wall angles in the range of between 45 degrees to said central axis and parallel to said central axis.
- 18. The flow promoter of claim 14 wherein:said flow promoter comprising a flow promoter liner for removeable insertion in a liner retainer.
- 19. A material flow promoter comprising:a flow promoter body having a cavity core, an inlet end, an outlet end and a central axis; said cavity core extending from said inlet end through said flow promoter body to said outlet end; said cavity core defining an outlet orifice at said outlet end; said inlet end comprising an inlet orifice and an inlet face; said cavity core and a plurality of lobes defining said inlet orifice; said inlet face comprising a plurality of inlet ridges, a plurality of inlet slopes and a plurality of inlet peaks; each of said inlet ridges intermediate two of said plurality of lobes; each of said inlet slopes intermediate one of said plurality of inlet ridges and one of said plurality of lobes; said inlet face having an inlet outer edge; each said inlet peaks proximate said inlet outer edge; each of said inlet ridges extending from one of said plurality of inlet peaks to said cavity core; and each of said inlet ridges having a ridge incline from one of said plurality of inlet peaks to said cavity core; each of said ridge inclines sloping from one of said inlet peaks to said inlet orifice; each of said inlet slopes sloping from one of said plurality of inlet ridges to one of said plurality of lobes; a cavity wall intermediate said inlet orifice and said outlet orifice; said cavity wall comprising a plurality of lobe cavity walls; said lobe cavity walls sloped from a lobe apogee to said outlet orifice; each said lobe cavity walls defining lobe cavity wall slopes; and said lobe cavity wall slopes defining a plurality of lobe cavity wall angles in relation to said central axis.
- 20. The flow promoter of claim 19 wherein:said flow promoter comprising a flow promoter liner for removeable insertion in a liner retainer.
US Referenced Citations (12)